Disc brushing machine

Abstract

The utility model discloses a disc brushing machine, and relates to the technical field of disc brushing and cleaning. The automatic plate collecting device comprises a brush plate brushing mechanism, a corner plate brushing mechanism and an automatic plate collecting mechanism. The brush disc brushing mechanism comprises a first supporting frame, a first conveying belt is arranged on the first supporting frame, fixing assemblies are arranged on the two sides of the first supporting frame, a moving mechanism is arranged on the upper side of the first supporting frame, and a scraping piece is arranged at the output end of the moving mechanism. The corner disc brushing mechanism comprises a second supporting frame, a second conveying belt is arranged on the second supporting frame, and a forward and reverse rotating cleaning assembly and a rotating assembly are arranged on the upper side of the second supporting frame. According to the bread tray cleaning device, through the arrangement of the forward and reverse rotation cleaning assembly and the rotating assembly, a bread tray needing to be cleaned can be cleaned in the forward direction and the reverse direction, all-directional cleaning is conducted when the bread tray is cleaned, dead corners which are not cleaned when the bread tray is cleaned can be reduced, and therefore the cleaning efficiency and the cleaning quality of the bread tray are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of brush disc cleaning, and particularly relates to a brush disc machine. BACKGROUND

[0002] In the existing food industry, bread baking trays are usually manually washed with water during bread making, which leads to the complexity of the process and extremely low efficiency through previous water washing, drying and then greasing.

[0003] Therefore, the utility model is provided. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problem of overcoming the defects of the prior art and provides a brush disc machine.

[0005] To solve the above technical problems, the basic idea of the technical scheme of the utility model is as follows:

[0006] A brush disc machine comprises a brush disc mechanism, a corner brush disc mechanism and an automatic disc collecting mechanism.

[0007] The brush disc mechanism comprises a first support frame, a first conveying belt is arranged on the first support frame, fixed assemblies are arranged on the two sides of the first support frame, a moving mechanism is arranged on the upper side of the first support frame, and a scraper is arranged on the output end of the moving mechanism.

[0008] The corner brush disc mechanism comprises a second support frame, a second conveying belt is arranged on the second support frame, a forward and reverse rotation cleaning assembly and a rotating assembly are arranged on the upper side of the second support frame, and a corner cleaning assembly and a waste blowing assembly are arranged at one end of the second support frame.

[0009] The automatic disc collecting mechanism comprises a third support frame, a lifting assembly is arranged on the third support frame, and a plurality of sensing assemblies corresponding to the lifting assembly are arranged on the third support frame.

[0010] Optionally, a baffle corresponding to the first conveying belt is arranged on the first support frame, and a first sensor connected with the baffle is arranged on the first support frame.

[0011] Optionally, the fixed assembly comprises first air cylinders arranged at the two ends of the first support frame, and clamps are arranged on the output ends of the first air cylinders.

[0012] Optionally, the moving mechanism comprises a moving piece arranged on the first support frame, two second air cylinders are arranged on the moving piece, connecting plates are fixedly connected to the output ends of the second air cylinders, and one end of each connecting plate is connected with the scraper.

[0013] Optionally, the forward and reverse rotation cleaning assembly comprises a mounting frame arranged on the second support frame, a first motor is arranged on the mounting frame, two synchronous wheels are rotatably arranged in the mounting frame, a synchronous belt is sleeved on the two synchronous wheels, one of the synchronous wheels is connected with the output end of the first motor, an axle seat is arranged on one side of the other synchronous wheel, a speed reducer is arranged on one end of the axle seat, and cleaning pieces are arranged on both ends of the speed reducer; a plurality of V-shaped wheels are rotatably arranged in the mounting frame, V-shaped belt brushes are sleeved on every two corresponding V-shaped wheels, the output ends of the speed reducers are all provided with connecting shafts connected with the V-shaped wheels, and a connecting rod is arranged between the other two V-shaped wheels; the rotation assembly comprises a second motor arranged in the mounting frame, a bearing is arranged on the output end of the second motor, a bearing seat is arranged on one end of the bearing, two driven wheels are rotatably arranged in the mounting frame, a transmission belt is sleeved on the two driven wheels, and one end of one of the driven wheels is connected with the bearing seat, and the other end of the driven wheel is fixedly connected with a brush scraper.

[0014] Optionally, the lifting assembly comprises a moving frame arranged on the third support frame, a counterweight is arranged on the moving frame, a plurality of second sensors are arranged on the third support frame, a plurality of third sensors are arranged on the moving frame and opposite to the second sensors, a plurality of moving wheels are arranged on the lower side of the moving frame, and a driving piece connected with the third support frame is arranged on the moving frame.

[0015] Optionally, the waste blowing assembly comprises a mounting pipe arranged on the second support frame, the mounting pipe is located at one end of the second support frame close to the automatic disc collecting mechanism, one side of the mounting pipe is provided with a jet nozzle, and one end of the mounting pipe is externally connected with a fan.

[0016] Optionally, the corner cleaning assembly comprises corner brush disc wheels rotatably arranged on the two sides of the second support frame respectively, the two sides of the second support frame are fixedly connected with third motors respectively, the output ends of the third motors are connected with the corner brush disc wheels, and the two corner brush disc wheels are symmetrically arranged on the two sides of the second support frame.

[0017] After the above technical scheme is adopted, the present application has the following advantages compared with the prior art, of course, any product implementing the present application does not necessarily need to achieve all the advantages described below:

[0018] The forward and reverse rotation cleaning assembly and the rotation assembly are arranged, so that the bread tray to be cleaned can be cleaned in two directions, that is, forward and reverse directions, so that the bread tray can be cleaned in all directions, the dead angle of the bread tray during cleaning can be reduced, and the cleaning efficiency and cleaning quality of the bread tray are improved, the moving mechanism is arranged, the scraper can be driven to move left and right, the scraper can quickly clean the bread tray, the labor amount of manual cleaning is reduced, and the cleaning efficiency of the bread tray is further improved.

[0019] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings in the following description are only some embodiments, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings. In the drawings:

[0021] Figure 1 It is the overall structure schematic view of the brush disc machine of an embodiment of the present application.

[0022] Figure 2 It is the brush disc mechanism structure schematic view of an embodiment of the present application.

[0023] Figure 3 It is the corner brush disc mechanism structure schematic view of an embodiment of the present application.

[0024] Figure 4 It is the brush scraping plate structure schematic view of an embodiment of the present application.

[0025] Figure 5 It is the forward and reverse rotation cleaning assembly structure schematic view of an embodiment of the present application.

[0026] Figure 6 It is the scraping plate structure schematic view of an embodiment of the present application.

[0027] Figure 7 It is the automatic disc collecting mechanism structure schematic view of an embodiment of the present application.

[0028] In the drawings, the component list represented by each number is as follows:

[0029] Brush disc mechanism 1, corner brush disc mechanism 2, automatic disc collecting mechanism 3, first support frame 4, first conveying belt 5, fixed assembly 6, baffle 7, scraping plate 8, second support frame 9, second conveying belt 10, forward and reverse rotation cleaning assembly 11, rotating assembly 12, third support frame 13, lifting assembly 14, sensing assembly 15, first air cylinder 16, clamping plate 17, moving piece 18, second air cylinder 19, connecting plate 20, mounting frame 21, first motor 22, synchronous wheel 23, synchronous belt 24, shaft seat 25, speed reducer 26, V-shaped wheel 27, V-shaped belt brush 28, second motor 29, bearing 30, bearing seat 31, driven wheel 32, transmission belt 33, moving frame 34, counterweight 35, brush scraping plate 36, air jet nozzle 37, corner brush disc wheel 38, mounting pipe 39.

[0030] It should be noted that these drawings and textual descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0031] The utility model will be described further in detail in connection with the drawings.

[0032] Please refer to the drawing, in this embodiment provides a brush disc machine, including brush disc mechanism 1, corner brush disc mechanism 2 and automatic collection mechanism 3;

[0033] The brush disc mechanism 1 includes a first support frame 4, a first conveying belt 5 is arranged on the first support frame 4, a fixing assembly 6 is arranged on both sides of the first support frame 4, a moving mechanism is arranged on the upper side of the first support frame 4, and a scraper 8 is arranged on the output end of the moving mechanism;

[0034] The corner brush disc mechanism 2 includes a second support frame 9, a second conveying belt 10 is arranged on the second support frame 9, a forward and reverse rotation cleaning assembly 11 and a rotating assembly 12 are arranged on the upper side of the second support frame 9, and a corner cleaning assembly and a waste blowing assembly are arranged at one end of the second support frame 9 respectively.

[0035] The automatic collection mechanism 3 includes a third support frame 13, a lifting assembly 14 is arranged on the third support frame 13, and a plurality of sensing assemblies 15 corresponding to the lifting assembly 14 are arranged on the third support frame 13.

[0036] In one aspect of the embodiment, when in use, the bread tray to be cleaned can be placed on the first conveying belt 5, then the first conveying belt 5 is started to send the bread tray to be cleaned to the fixing assembly 6 for fixation, then the moving mechanism is started to drive the scraper 8 to clean the bread tray, after cleaning, the first conveying belt 5 sends the cleaned bread tray to the second conveying belt 10, then the forward and reverse rotation cleaning assembly 11 and the rotating assembly 12 are started to clean the bread tray again, after cleaning, the bread tray is collected by the lifting assembly 14 and the sensing assembly 15, and the cleaning of the bread tray is completed.

[0037] The forward and reverse rotation cleaning assembly 11 and the rotating assembly 12 can clean the bread tray in two directions, so that the bread tray can be cleaned in all directions, the dead angle of the bread tray during cleaning can be reduced, and the cleaning efficiency and quality of the bread tray are improved.

[0038] As Figure 6As shown, the first support frame 4 of the embodiment is provided with a baffle 7 corresponding to the first conveying belt 5, and the first support frame 4 is provided with a first sensor connected with the baffle 7.

[0039] The first sensor can block the first conveying belt 5 when transporting the bread tray to be cleaned, so that the subsequent automatic fixing assembly 6 can fix the bread tray to be cleaned, which is convenient for subsequent cleaning of the bread tray and also makes the use of the device more convenient.

[0040] As shown in the drawings, Figure 6 The fixing assembly 6 of the embodiment includes a first cylinder 16 arranged at both ends of the first support frame 4, and the output end of the first cylinder 16 is provided with a clamping plate 17.

[0041] The clamping plate 17 can be driven by the first cylinder 16 to fix the bread tray to be cleaned, so as to avoid movement or shaking of the bread tray during cleaning and improve the stability of the bread tray during cleaning.

[0042] As shown in the drawings, Figure 6 The moving mechanism includes a moving piece 18 arranged on the first support frame 4, two second cylinders 19 arranged on the moving piece 18, a connecting plate 20 fixedly connected with the output end of the second cylinder 19, and one end of the connecting plate 20 connected with the scraper 8.

[0043] The scraper 8 can be moved by the second cylinder 19, and can be in contact with the bread tray and move left and right under the action of the moving piece 18, and can be moved a distance and then retracted under the action of the moving piece 18, so as to reduce the mutual influence between the two scrapers 8 and further improve the cleaning efficiency of the bread tray.

[0044] As shown in the drawings, Figures 3-5As shown, the positive and negative rotating cleaning assembly 11 of the embodiment comprises a mounting frame 21 mounted on the second support frame 9, the mounting frame 21 is mounted with a first motor 22, two synchronous pulleys 23 are rotatably fitted in the mounting frame 21, a synchronous belt 24 is sleeved on the two synchronous pulleys 23, one of the synchronous pulleys 23 is connected with the output end of the first motor 22, the other synchronous pulley 23 is mounted with an axle seat 25 on one side, a speed reducer 26 is mounted on one end of the axle seat 25, and cleaning pieces are mounted on both ends of the speed reducer 26; a plurality of V-shaped pulleys 27 are rotatably fitted in the mounting frame 21, and a V-shaped belt brush 28 is sleeved on every two corresponding V-shaped pulleys 27, wherein the output end of the speed reducer 26 is mounted with a connecting shaft connected with the V-shaped pulley 27, and a connecting rod is mounted between the other two V-shaped pulleys 27; the rotating assembly 12 comprises a second motor 29 mounted in the mounting frame 21, the output end of the second motor 29 is mounted with a bearing 30, the bearing 30 is mounted with a bearing seat 31 on one end, two driven pulleys 32 are rotatably fitted in the mounting frame 21, and a transmission belt 33 is sleeved on the two driven pulleys 32, one end of one of the driven pulleys 32 is connected with the bearing seat 31, and the other end of the driven pulley 32 is fixedly connected with a brush scraper 36.

[0045] The speed reducer 26 is arranged, which can drive one of the synchronous pulleys 23 to rotate under the drive of the first motor 22, the synchronous pulley 23 can drive the other synchronous pulley 23 to rotate through the synchronous belt 24, so that the speed reducer 26 connected with the axle seat 25 can be driven to rotate, and the connecting shafts at both ends of the speed reducer 26 can be driven to rotate in opposite directions under the arrangement of the speed reducer 26, so that the V-shaped belt brushes 28 on the two V-shaped pulleys 27 can clean the bread tray from two directions, so that the bread tray can be cleaned more thoroughly, the cleaning quality and speed of the bread tray are further improved, and the brush scraper 36 is arranged, which can drive the brush scrapers 36 at both ends of the driven pulley 32 to rotate through the transmission belt 33 under the drive of the second motor 29, so that the oil on the bread tray can be further scraped off, the cleaning of the bread tray is more efficient, and the transmission belt 33 is internally arranged with a tensioning piece, which can be used to control the tension degree of the transmission belt 33, so as to adjust the brush scraper 36.

[0046] As shown in the figure, Figure 7 The lifting assembly 14 of the embodiment comprises a moving frame 34 mounted on the third support frame 13, the moving frame 34 is mounted with a counterweight 35, a plurality of second inductors are mounted on the third support frame 13, a plurality of third inductors opposite to the second inductors are mounted on the moving frame 34, wherein a plurality of moving wheels are mounted on the lower side of the moving frame 34, and a driving piece connected with the third support frame 13 is mounted on the moving frame 34.

[0047] Through the second inductor and the third inductor, when the moving frame 34 collects the cleaned bread tray, the full bread tray can be alarmed through the inductor, so that the staff can take it out in time, and when the moving frame 34 collects the bread tray, it can be lowered after collecting one bread tray, so as to collect the next bread tray, and through the moving wheel, the collected moving frame 34 can be moved, so that the staff can move the collected bread tray to the next use position.

[0048] As shown in Figure 3 The waste blowing assembly of the embodiment comprises a mounting pipe 39 arranged on the second support frame 9, the mounting pipe 39 is located at one end of the second support frame 9 close to the automatic tray collecting mechanism 3, and one side of the mounting pipe 39 is provided with a jet nozzle 37, and one end of the mounting pipe 39 is externally connected with a fan.

[0049] Through the driving of the externally connected fan, the mounting pipe 39 blows off the residual residues on the bread tray after scraping, and a collection box is arranged below the second support frame 9, so as to collect the blown-off residues, avoid the secondary cleaning of the workers caused by the residues blown to the ground, and the setting of the multiple jet nozzles 37 can increase the blowing-off efficiency of the residues in the tray, so that the cleaning of the tray is further improved.

[0050] As shown in Figure 3 The corner cleaning assembly of the embodiment comprises two corner brush disc wheels 38 rotatably arranged on the two sides of the second support frame 9, respectively, and the two sides of the second support frame 9 are fixedly connected with third motors, and the output ends of the third motors are connected with the corner brush disc wheels 38, wherein the two corner brush disc wheels 38 are symmetrically arranged on the two sides of the second support frame 9.

[0051] Through the driving of the third motor, the corner brush disc wheel 38 is driven to rotate, so as to improve the polishing and cleaning of the corners of the tray, so that the tray is cleaned without dead angle, and the cleaning of the tray is more comprehensive.

[0052] The sensors of the embodiment are all well-known prior art, and a plurality of sensors are arranged on the first conveying belt 5 and the second conveying belt 10, which can be used to control or detect the state of the tray on the conveying belt, wherein the moving member 18 in the embodiment is a common moving driving mechanism in the prior art, which can be a cylinder or a motor driving screw rod, which can be selected according to the actual use condition.

[0053] The brush disc machine of the embodiment is used as follows: first, the disc to be cleaned is placed on the first conveying belt 5, then the first cylinder 16 is started, the first cylinder 16 drives the two clamping plates 17 to fix the disc to be cleaned, the second cylinder 19 drives the connecting plate 20 to move, the movement of the connecting plate 20 drives the scraper 8 to move, the scraper 8 moves under the drive of the moving piece 18, and the scraper 8 can reciprocally scrape and clean the disc to be cleaned left and right under the drive of the two cylinders 19 and the moving piece 18; when the cleaning is completed, the first conveying belt 5 drives the disc to enter the second conveying belt 10, then the first motor 22 and the second motor 29 are started at the same time, the first motor 22 drives one of the synchronous wheels 23 to rotate, the rotation of the synchronous wheel 23 drives the other synchronous wheel 23 to rotate through the synchronous belt 24, so as to drive the speed reducer 26 connected with the shaft seat 25 to rotate, the speed reducer 26 drives the V-shaped belt brush 28 on the two V-shaped wheels 27 to rotate, the second motor 19 drives one of the driven wheels 32 to rotate, so as to drive the other driven wheel 32 to rotate through the transmission belt 33, then the brush scraper 36 below the driven wheel 32 is driven to rotate and clean the disc, and the disc is further cleaned by the corner cleaning assembly and the waste blowing assembly when entering the automatic disc collecting mechanism 3;

[0054] When the disc is ready to enter the automatic disc collecting mechanism 3, the third sensor on the moving frame 34 is inducted with the second sensor on the second support frame 9, and is ready to receive the cleaned disc, when the disc enters the moving frame 34, the third sensor on the third support frame 13 drives the moving frame 34 to move downward after inducting the disc, the moving frame 34 moves downward by a distance, so as to prepare for receiving the disc next time, the fourth sensor is arranged on the lower side of the third support frame 13, and the fourth sensor inductes that the moving frame 34 is in a full load state when the fourth sensor inductes the third sensor on the moving frame 34, and finally, the moving frame 34 full of discs is replaced to complete the collection of the cleaned disc.

[0055] The utility model is not limited to the above-mentioned embodiment, anyone should know that the structural change made under the inspiration of the utility model, any technical scheme with the same or similar technical scheme of the utility model falls into the protection scope of the utility model. The utility model does not describe the technology, shape and structure part in detail, which is the known technology.

Claims

1. A disc brushing machine, characterized in that, The utility model relates to a kind of automatic hair brush cleaning device, including: Brush disc mechanism (1), corner brush disc mechanism (2) and automatic collection disc mechanism (3); Brush disc mechanism (1) includes first support frame (4), first support frame (4) is equipped with first conveying belt (5) on, both sides of first support frame (4) are equipped with fixed component (6), the upper side of first support frame (4) is equipped with moving mechanism, the output end of moving mechanism is equipped with scraping blade (8); Corner brush disc mechanism (2) includes second support frame (9), second support frame (9) is equipped with second conveying belt (10) on, the upper side of second support frame (9) is equipped with positive and negative rotation cleaning component (11) and rotating component (12), one end of second support frame (9) is equipped with corner cleaning component and waste blowing component respectively; Automatic collection disc mechanism (3) includes third support frame (13), third support frame (13) is equipped with lifting component (14) on, third support frame (13) is equipped with multiple corresponding sensing component (15) with lifting component (14).

2. A disc brushing machine according to claim 1, characterised in that First support frame (4) is equipped with baffle (7) corresponding with first conveying belt (5) on, first support frame (4) is equipped with first inductor connected with baffle (7).

3. A disc brushing machine according to claim 1, wherein, Fixed component (6) includes first air cylinder (16) equipped in both ends of first support frame (4), the output end of first air cylinder (16) is equipped with clamping plate (17).

4. A disc brushing machine according to claim 1, wherein Moving mechanism includes moving piece (18) equipped on first support frame (4), two second air cylinders (19) are equipped on moving piece (18), the output end of second air cylinder (19) is fixedly connected with connecting plate (20), one end of connecting plate (20) is connected with scraping blade (8).

5. A disc brushing machine according to claim 1, wherein Positive and negative rotation cleaning component (11) includes mounting frame (21) equipped on second support frame (9), mounting frame (21) is equipped with first motor (22) on, two synchronous pulleys (23) are rotatably fitted in mounting frame (21), synchronous belt (24) is sleeved on two synchronous pulleys (23), one of synchronous pulleys (23) is connected with the output end of first motor (22), the other synchronous pulley (23) is equipped with shaft seat (25) on one side, one end of shaft seat (25) is equipped with speed reducer (26), and cleaning piece is equipped on both ends of speed reducer (26) respectively.

6. A disc brushing machine according to claim 5, wherein, Cleaning piece includes multiple V-shaped wheels (27) rotatably fitted in mounting frame (21), V-shaped belt brush (28) is sleeved on every two corresponding V-shaped wheels (27), and the output end of speed reducer (26) is equipped with connecting shaft connected with V-shaped wheel (27), and connecting rod is equipped between other two V-shaped wheels (27).

7. A disc brushing machine according to claim 5, wherein, Rotating component (12) includes second motor (29) equipped in mounting frame (21), the output end of second motor (29) is equipped with bearing (30), one end of bearing (30) is equipped with bearing seat (31), two driven wheels (32) are rotatably fitted in mounting frame (21), transmission belt (33) is sleeved on two driven wheels (32), one end of one of driven wheels (32) is connected with bearing seat (31), and driven wheel (32) is fixedly connected with brush scraper (36) on the other end.

8. A disc brushing machine according to claim 1, wherein, The lifting assembly (14) comprises a moving frame (34) arranged on the third support frame (13), a counterweight (35) arranged on the moving frame (34), a plurality of second sensors arranged on the third support frame (13), a plurality of third sensors arranged on the moving frame (34) and opposite to the second sensors, wherein the lower side of the moving frame (34) is provided with a plurality of moving wheels, and the moving frame (34) is provided with a driving member connected with the third support frame (13).

9. A disc brushing machine according to claim 1, wherein, The waste blowing assembly comprises a mounting pipe (39) arranged on the second support frame (9), the mounting pipe (39) is located at one end of the second support frame (9) close to the automatic closing mechanism (3), and one side of the mounting pipe (39) is provided with a jet nozzle (37), wherein one end of the mounting pipe (39) is externally connected with a fan.

10. A disc brushing machine according to claim 1, wherein, The corner cleaning assembly comprises two corner brush disc wheels (38) respectively rotatably arranged on the two sides of the second support frame (9), the two sides of the second support frame (9) are respectively fixedly connected with third motors, the output ends of the third motors are connected with the corner brush disc wheels (38), and the two corner brush disc wheels (38) are symmetrically arranged on the two sides of the second support frame (9).

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