Ladle cover
By designing a ladle lid based on the lever principle, the lid can be easily opened and operated safely, solving the problems of laborious and unsafe operation, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202423196521.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Opening the ladle lid is laborious and unsafe, and can easily cause workers to be burned by splashing molten iron, affecting production efficiency.
Design a ladle cover for molten iron. Utilize the lever principle to drive the cam and push rod through the support rod, enabling easy opening of the ladle cover. Combined with pulleys to reduce friction, the support rod and drive wheel are coated with a heat insulation layer, the hanger enhances stability, and the inner insulation layer provides heat preservation.
It improves the convenience and safety of opening the ladle lid, prevents molten iron from splashing, protects the health of workers, and enhances production efficiency and the efficiency of the casting process.
Smart Images

Figure CN223571999U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal smelting technical field, and specifically relates to a ladle cover. BACKGROUND
[0002] The ladle is a container for holding and transporting molten iron, and is used to transfer molten iron from a blast furnace or a converter to other processes, such as a casting workshop.
[0003] The ladle cover is an important component of the ladle, and is mainly used to cover and protect the molten iron. In actual production, slag is generated in the molten iron, and the slag is usually composed of oxides, sulfides and other impurities. These components affect the chemical composition and physical properties of the molten iron. The slag is usually located above the molten iron, and the ladle cover needs to be opened to pour the slag floating on the molten iron. During the pouring process, the staff usually needs to hold a support rod to lift the cover, so as to open a gap between the cover and the ladle, and then tilt the ladle to make the slag on the upper layer of the molten iron flow out. Since the ladle cover is heavy, it is laborious to lift the cover. The staff under the ladle is easy to be burned by the splashing molten iron when lifting the cover. SUMMARY
[0004] To solve the problems encountered in the background art, the present application provides a ladle cover, which makes the opening process of the cover safer and more convenient, thereby improving production efficiency and protecting the health and safety of the staff.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A ladle cover, the lower part of the cover is provided with a cover body, one end of the cover is rotatably connected to the cover body through a first rotating shaft, the side edge of the cover body is connected with a support plate, the upper end of the support plate is provided with a sleeve, a push rod is sleeved in the sleeve, the bottom end of the sleeve is provided with a second rotating shaft, one end of the second rotating shaft outside the sleeve is connected with one end of a support rod, the other end of the second rotating shaft is connected with one end of a cam, the bottom end of the push rod is in contact with the cam, the upper end of the push rod is in abutment with the outer edge of the cover, the two side edges of the cover body are rotatably connected to the bottom end of a hanging bracket through a third rotating shaft, and the side edge of the third rotating shaft is connected with a driving rotating wheel through a connecting rod.
[0007] In one embodiment of the present application, the bottom end of the push rod is provided with a pulley.
[0008] In one embodiment of the present application, one end of the support rod is inserted into a cannula connected to the outer side of the second rotating shaft extending out of the sleeve.
[0009] In one embodiment of the present application, the outer surfaces of the support rod and the driving rotating wheel are coated with a heat insulation layer.
[0010] In one embodiment of the present application, the upper end side of the package body is provided with a package mouth.
[0011] In one embodiment of the present application, the upper end of the hanger is connected with a hanging ring.
[0012] In one embodiment of the present application, the inner side of the package cover is covered with a heat insulation layer.
[0013] In summary, the technical scheme provided by the present application has the following beneficial technical effects: through the downward pulling of the supporting rod, the second rotating shaft is driven to rotate, the other protruding end of the cam is deflected upward, the bottom end of the push rod in the sleeve is in contact with the cam, the other end of the cam is deflected upward, the vertical height of the protruding end is increased, and then the push rod is moved upward, the push rod is moved upward to push the package cover upward, so that an opening is formed between the package cover and the package body, and the slag can be poured out from the opening, wherein the lever principle is used, the force of the supporting rod pulled by the human force produces a deflection force relative to the cam, the lever amplification is realized, the staff member is more relaxed when opening the package cover, and the convenience of opening the package cover is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0015] Figure 1 A side view structure schematic diagram of a ladle cover provided by an embodiment of the present application is shown in the figure.
[0016] Figure 2 A front view structure schematic diagram of a ladle cover provided by an embodiment of the present application is shown in the figure.
[0017] Figure 3 A top view structure schematic diagram of a ladle cover provided by an embodiment of the present application is shown in the figure.
[0018] Figure 4 A-A cross-sectional structure schematic diagram of the ladle cover provided by the embodiment of the present application is shown in the figure. Figure 3
[0019] Figure 5 An enlarged view of A of the ladle cover provided by the embodiment of the present application is shown in the figure. Figure 4
[0020] In the figure: package cover-1, third rotating shaft-11, connecting rod-111, driving rotating wheel-112.
[0021] Package body-2, supporting plate-21.
[0022] First pivot -3;
[0023] Sleeve-4, push rod-41, pulley-411, second rotating shaft-42, cam-421, insertion tube-422;
[0024] Support rod -5;
[0025] Hanger-6, Ring-61;
[0026] Mouth-7. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.
[0028] It should be noted that in the description of this application, the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0029] In this application, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art will understand the specific meaning of these terms in this application based on the specific circumstances.
[0030] In the embodiments of this application, the terms "exemplary" or "for example" are used to indicate that something is an example, illustration, or description. Any embodiment or design that is described as "exemplary" or "for example" in the embodiments of this application should not be construed as being more preferred or advantageous than other embodiments or design. Specifically, the use of the terms "exemplary" or "for example" is intended to present the relevant concepts in a specific manner.
[0031] This embodiment provides a ladle cover for molten iron, see reference. Figures 1-5As shown, the lower part of the cover 1 is provided with a body 2, one end of the cover 1 is rotatably connected with the body 2 through a first rotating shaft 3, the side edge of the body 2 is connected with a support plate 21, the upper end of the support plate 21 is provided with a sleeve 4, the sleeve 4 is sleeved with a push rod 41, the bottom end of the sleeve 4 is provided with a second rotating shaft 42, one end of the second rotating shaft 42 outside the sleeve 4 is connected with one end of a support rod 5, the other end of the second rotating shaft 42 is connected with one end of a cam 421, the bottom end of the push rod 41 is in contact with the cam 421, the upper end of the push rod 41 is in contact with the outer edge of the cover 1, the two side edges of the body 2 are rotatably connected with the bottom end of a hanger 6 through a third rotating shaft 11, the side edge of the third rotating shaft 11 is connected with a driving rotating wheel 112 through a connecting rod 111.
[0032] In the above embodiment, the body 2 is filled with high-temperature molten iron, the cover 1 covers the upper part of the body 2, the side edge of the body 2 is connected with the support plate 21, and the upper end of the support plate 21 is provided with the sleeve 4, the sleeve 4 is sleeved with the push rod 41, the push rod 41 moves up and down in the vertical direction of the sleeve 4, the bottom end of the sleeve 4 is provided with the second rotating shaft 42, the second rotating shaft 42 is rotatably installed at the bottom end of the sleeve 4, that is, the second rotating shaft 42 can rotate at the bottom end of the sleeve 4, and one end of the second rotating shaft 42 outside the sleeve 4 is connected with one end of the support rod 5, the other end of the second rotating shaft 42 is connected with one end of the cam 421. Figure 2 、 Figure 5 For example, when the support rod 5 is pulled down, the support rod 5 drives the second rotating shaft 42 to rotate, because the second rotating shaft 42 is connected with one end of the cam 421, that is, the second rotating shaft 42 drives one end of the cam 421 to rotate, so that the other end of the cam 421 is deflected upward, the bottom end of the push rod 41 in the sleeve 4 is in contact with the cam 421, the other end of the cam 421 is deflected upward, the vertical height of the protruding end is increased, thereby pushing the push rod 41 to move upward, the upper end of the push rod 41 is in contact with the outer edge of the cover 1, the push rod 41 moves upward, thereby pushing the cover 1 to move upward, so that an opening is formed between the cover 1 and the body 2, and the slag can be poured out from the opening. Similarly, the support rod 5 is pushed back, the protruding end of the other end of the cam 421 is deflected downward, the height is reduced, and under the action of gravity, the cover 1 presses the push rod 41 to move downward, and the opening between the cover 1 and the body 2 is closed. The lever principle is used, the second rotating shaft 42 is used as a lever fulcrum, and the rotating arm of the support rod 5 is much larger than the rotating arm of the cam 421, so that the force of pulling the support rod 5 by the worker produces a deflection force relative to the cam 421, which plays a role of lever amplification, so that the worker opens the cover 1 more easily, improves the convenience of opening the cover 1, improves the production efficiency, and the worker can be relatively far away from the ladle when pulling the support rod 5, so as to prevent the molten iron in the ladle from splashing and contacting the body to cause burns, thereby ensuring the health and safety of the worker.
[0033] In an embodiment of the present application, referring to Figure 5 The bottom end of the push rod 41 is provided with a pulley 411.
[0034] In the above embodiment, when the cam 421 pushes the push rod 41 upward, the bottom end of the push rod 41 will slide with the outer surface of the cam 421, on the one hand, the repeated sliding friction will cause the contact surface between the bottom end of the push rod 41 and the outer surface of the cam 421 to wear, causing damage to the parts, on the other hand, more force needs to be applied to the support rod 5 to overcome the friction, by providing a pulley 411 at the bottom end of the push rod 41, by the contact between the pulley 411 and the cam 421, the sliding friction is converted into rolling friction, to reduce the friction between the bottom end of the push rod 41 and the cam 421, prevent parts from wearing, improve the service life of the parts, make the process of opening the cover 1 more labor-saving.
[0035] In an embodiment of the present application, referring to Figure 1 、 Figure 5 The second rotating shaft 42 is connected with a plug pipe 422 on the outer side of one end of the sleeve 4, and the support rod 5 is inserted into the plug pipe 422.
[0036] In the above embodiment, the support rod 5 is inserted into the plug pipe 422 to operate when the cover 1 needs to be opened, and the support rod 5 can be pulled out when the cover 1 is opened, improving the flexibility of the use of the support rod 5, the support rod 5 has a certain length, preventing the support rod 5 from occupying excess working space, and avoiding collision between the support rod 5 and personnel and equipment.
[0037] In an embodiment of the present application, the outer surface of the support rod 5 and the driving wheel 112 is coated with a heat insulation layer.
[0038] In the above embodiment, the outer surface of the support rod 5 and the driving wheel 112 is coated with a heat insulation layer, which is used to prevent the high temperature of molten iron from being conducted through the support rod 5 and the driving wheel 112, causing burns after contact by the operator, and the heat insulation material can be aluminum silicate fiber.
[0039] In an embodiment of the present application, referring to Figure 1 The upper end side of the package body 2 is provided with a package mouth 7.
[0040] In the above embodiment, the package mouth 7 plays a role in guiding the flow of molten iron out of the package body 2, avoiding that the flow area is too large when the package body 2 pours molten iron, which is easy to cause the molten iron to flow too fast, causing splashing of the molten iron, resulting in waste of raw materials, or burning damage to equipment and personnel.
[0041] In an embodiment of the present application, referring to Figure 2 The hanging bracket 6 is connected with a hanging ring 61 at the upper end.
[0042] In the above embodiment, the hanging ring 61 is used in cooperation with the hook of the lifting device to provide a connecting point for the hook, prevent the hook from slipping off, and improve the stability and safety of the lifting of the hanger 6.
[0043] In an embodiment of the present application, referring to Figure 1 The inner side of the cover 1 is covered with a heat preservation layer.
[0044] In the above embodiment, the heat preservation layer covering the inner side of the cover 1 is used to reduce the heat loss of the molten iron during the transfer and pouring process, so as to maintain the high temperature of the molten iron, improve the efficiency of the casting process, and ensure the fluidity and filling ability of the metal liquid. The heat preservation layer can be selected from ceramic fiber felt. In practice, the covering thickness is about 200 mm, and the heat preservation effect is good.
[0045] In the actual use of the present application: the side edge of the ladle 2 is connected with a support plate 21, and the upper end of the support plate 21 is provided with a sleeve 4, the sleeve 4 is sleeved with a push rod 41, the push rod 41 moves up and down in the vertical direction of the sleeve 4, and the second rotating shaft 42 is rotatably installed at the bottom end of the sleeve 4. When the support rod 5 is pulled down, the support rod 5 drives the second rotating shaft 42 to rotate, because the second rotating shaft 42 is connected with one end of the cam 421, that is, the second rotating shaft 42 drives one end of the cam 421 to rotate, so that the other protruding end of the cam 421 deflects upward, the bottom end of the push rod 41 in the sleeve 4 is in contact with the cam 421, the other end of the cam 421 deflects upward, the vertical height of the protruding end increases, and the push rod 41 is pushed upward, the upper end of the push rod 41 abuts against the outer edge of the cover 1, the push rod 41 moves upward and pushes the cover 1 upward, so that an opening is formed between the cover 1 and the ladle 2, and the slag can be poured out from the opening. Further, the two side edges of the ladle 2 are rotatably connected with the bottom end of the hanger 6 through the third rotating shaft 11, the hanger 6 is used for lifting the ladle, and is convenient for transferring between different production stations. In addition, the side edge of the third rotating shaft 11 is connected with the driving rotating wheel 112 through the connecting rod 111, and the third rotating shaft 11 is driven to deflect and tilt the ladle 2 by rotating the driving rotating wheel 112, so as to pour out the slag from the opening between the ladle 2 and the cover 1. The driving rotating wheel 112 can also be used for adjusting the posture of the ladle 2, so that the initial state of the ladle 2 remains vertical, thereby improving the stability of the ladle 2.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand; it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A ladle shroud characterised in that, The lower part of the cover (1) is provided with a package body (2), one end of the cover (1) is rotatably connected with the package body (2) through a first rotating shaft (3), the side edge of the package body (2) is connected with a supporting plate (21), the upper end of the supporting plate (21) is provided with a sleeve (4), the sleeve (4) is sleeved with a push rod (41), the bottom end of the sleeve (4) is provided with a second rotating shaft (42), one end of the second rotating shaft (42) outside the sleeve (4) is connected with one end of a supporting rod (5), the other end of the second rotating shaft (42) is connected with one end of a cam (421), the bottom end of the push rod (41) is in contact with the cam (421), the upper end of the push rod (41) is in abutment with the outer edge of the cover (1), the two side edges of the package body (2) are rotatably connected with the bottom end of a hanging bracket (6) through a third rotating shaft (11), the side edge of the third rotating shaft (11) is connected with a driving rotating wheel (112) through a connecting rod (111).
2. The ladle cover according to claim 1, characterized in that The bottom end of the push rod (41) is provided with a pulley (411).
3. The ladle cover of claim 1, wherein One end of the second rotating shaft (42) outside the sleeve (4) is connected with a pipe (422), one end of the supporting rod (5) is inserted into the pipe (422).
4. The ladle cover of claim 1, wherein The outer surfaces of the supporting rod (5) and the driving rotating wheel (112) are coated with a heat insulation layer.
5. The ladle cover of claim 1, wherein The upper end side of the package body (2) is provided with a package spout (7).
6. The ladle cover of claim 1, wherein The upper end of the hanging bracket (6) is connected with a hanging ring (61).
7. The ladle cover according to any one of claims 1 to 6, characterized in that The inner side of the cover (1) is covered with a heat preservation layer.