Three-dimensional tooth type annular saw blade
By designing a three-dimensional toothed ring saw blade and adopting a structure with multiple tooth groups and PCD diamond composite blades, the problem of low cutting efficiency of existing ring saw blades has been solved, achieving high-efficiency cutting and improved durability.
Patent Information
- Application Number
- CN202422023665.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-08-20
AI Technical Summary
Existing ring saw blades have low cutting efficiency, especially when cutting thick walls, requiring double-sided cutting. Furthermore, traditional blades have poor sharpness, which affects construction efficiency.
Design a three-dimensional toothed annular saw blade, which uses multiple tooth groups to form a closed tooth chain on the outer wall of the annular base. The tooth tips are inclined and welded with PCD diamond composite blades. The arc-shaped chamfer structure enhances the support. Adjacent tooth groups are transitioned through arc grooves. The teeth and base are integrally formed. Chip removal grooves are set to reduce resistance.
It improves cutting strength and efficiency, enhances the sharpness and durability of the saw blade, reduces the risk of saw blade breakage, improves cutting efficiency and heat dissipation, and simplifies the saw blade removal process.
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Figure CN223572123U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to annular saw blade technical field, concretely relates to a three -dimensional tooth type annular saw blade. BACKGROUND
[0002] The ring saw is a kind of high-efficiency cutting tool, the traditional cutting tool is by the output shaft of motor installation in the center position of saw blade, like this, when cutting wall body or some concrete material by the saw blade, its cutting depth is influenced by motor, cutting depth maximum can reach the radius length of saw blade even due to the existence of motor volume, cutting depth can only reach about 1 / 3 of saw blade diameter, seriously affect the use range, even if increasing the diameter of saw blade, it is also difficult to reach the use effect, and also increase the overall volume and the possibility of saw blade fracture, in construction, for some thicker wall body if not disposable to reach cutting thickness, need double-sided cutting, reduce cutting efficiency, the saw blade of ring saw is annular, its transmission mode is set on one side of annular saw blade, is driven by the way of friction transmission, is driven by the way of eccentric, greatly improves the cutting depth of saw blade, as, the utility model patent of Chinese patent publication No. SUMMARY
[0003] (I) the technical problem solved
[0004] In view of the deficiencies in the prior art, the utility model provides a three -dimensional tooth type annular saw blade to solve the problem of low cutting efficiency of the prior art annular saw blade in the background art.
[0005] (II) technical scheme
[0006] To achieve the above object, the utility model provides the following technical scheme: a three -dimensional tooth type annular saw blade, including annular base body, still including sawtooth group, the sawtooth group is peripherally arranged on the outer wall of the annular base body, and multiple sawtooth groups form closed sawtooth chain on the outer wall of annular base body, tooth is arranged in the sawtooth group, and the tooth tip position of each tooth is inclined to one side, and PCD diamond composite blade is welded on the tooth tip of each tooth, the side away from the PCD diamond composite blade on the tooth is all set as arc chamfer structure, and two adjacent sawtooth groups are all formed by first arc-shaped groove transition.
[0007] Further, the number of teeth in the sawtooth group is three, and a second arc-shaped groove is arranged between the three teeth, and the width of the second arc-shaped groove is smaller than that of the first arc-shaped groove.
[0008] Further, one side surface of the annular base is a smooth surface, and the other side surface of the annular base is a mounting surface, and two annular grooves are arranged on the mounting surface.
[0009] Further, the annular groove is concentrically arranged with the annular base.
[0010] Further, flat chamfer structures are arranged at both ends of the inner hole of the annular base.
[0011] Further, the thickness of the PCD diamond composite blade is greater than that of the tooth.
[0012] Further, the tooth is integrally formed with the annular base.
[0013] Further, a plurality of chip removal grooves are arranged on the smooth surface of the annular base, and the chip removal grooves are consistent with the inclined direction of the tooth.
[0014] (Three) beneficial effects
[0015] Compared with the prior art, the utility model provides a three-dimensional tooth type annular saw blade, which has the following
[0016] Beneficial effects:
[0017] 1. The utility model discloses a plurality of sawtooth groups form closed sawtooth chains on the outer wall of the annular base, thereby realizing high-strength cutting effect, and the PCD diamond composite blade can better improve the cutting strength and effect of the saw blade, and the side of the tooth away from the PCD diamond composite blade is provided with an arc chamfer structure, the arc chamfer structure is arranged on one side, on the one hand, the tooth is integrally formed with the annular base, and the use strength of the saw blade is enhanced, and on the other hand, the cutting end part is also supported, and the use strength is improved.
[0018] 2. The utility model discloses that two adjacent sawtooth groups are transitioned through the first arc-shaped groove, the first arc-shaped groove is used for transition, the corner position on the saw blade is reduced, the use strength of the arc-shaped structure is better than that of the angular structure, and the tooth is integrally formed with the annular base, and the use strength of the saw blade is enhanced, and compared with the cutter head in the prior art, the cutting is more sharp, and the cutting efficiency is obviously improved. DRAWINGS
[0019] Figure 1 It is a structural schematic view of the application.
[0020] Figure 2 is a sectional structure schematic view of the present application;
[0021] Figure 3 is a plane structure schematic view of the present application;
[0022] Figure 4 is a structure schematic view of the present application smooth surface and flute;
[0023] Figure 5 is a structure schematic view of the present application saw blade and cutting mechanical equipment body installation structure;
[0024] Figure 6 is a structure schematic view of the present application Figure 1 is a local enlarged structure schematic view of A in the present application;
[0025] Figure 7 is a side view structure schematic view of the present application tooth and PCD diamond composite blade;
[0026] Figure 8 is a structure schematic view of the present application Figure 2 is a local enlarged structure schematic view of B in the present application.
[0027] In the figure: 1, annular base body; 2, tooth; 3, PCD diamond composite blade; 4, arc chamfer structure; 5, first arc-shaped groove; 6, second arc-shaped groove; 7, annular groove; 8, driving wheel; 9, flat chamfer structure; 10, limiting wheel; 11, flute; 12, cutting mechanical equipment body; 13, anti-skid lines. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] Embodiment one, please refer to Figures 1 to 8The utility model provides a kind of stereoscopic tooth type annular saw blade, including annular base 1, it further includes sawtooth group, sawtooth group is circumferentially arranged on the outer wall of annular base 1, multiple sawtooth groups form closed sawtooth chain on the outer wall of annular base 1, to realize high-strength cutting effect, tooth 2 is provided in sawtooth group, and the tooth tip position of each tooth 2 is inclined to one side, enhance the sharpness of tooth 2, and PCD diamond composite blade 3 is welded on the tooth tip of each tooth 2, the cutting strength and effect of saw blade can be better improved by PCD diamond composite blade 3, the side of tooth 2 away from PCD diamond composite blade 3 is provided as arc chamfer structure 4, by the setting of arc chamfer structure 4, on the one hand, it is convenient to retreat, that is, when saw blade is stuck in wall body, reverse rotation saw blade, so that it can reduce resistance, it is convenient for saw blade to reverse and exit, on the other hand, it can also enhance the support of PCD diamond composite blade 3 on tooth 2, improve the use intensity of cutting end, two adjacent sawtooth groups are formed by the transition of first arc-shaped groove 5, transition by first arc-shaped groove 5 reduces the corner position on saw blade, and the use intensity of arc is better than that of angle structure, and it is not easy to break, tooth 2 is integrally formed with annular base 1, to enhance the use intensity of saw blade.
[0030] Further, the number of teeth 2 in the sawtooth group is three, a second arc-shaped groove 6 is provided between the three teeth 2, the width of the second arc-shaped groove 6 is less than that of the first arc-shaped groove 5, the design of the three teeth 2 in each set of sawtooth group can ensure the cutting effect and reduce the production cost, and the connection strength between the three teeth 2 is ensured by the provision of the second arc-shaped groove 6 to avoid exercise, and the width of the first arc-shaped groove 5 is greater than that of the second arc-shaped groove 6, which can improve the heat dissipation effect while ensuring that the multiple sawtooth groups can continuously cut the wall, avoid the arrangement of the teeth 2 being too dense, and enhance the chip removal space.
[0031] Correspondingly, one side surface of the annular base 1 is provided as a smooth surface, which can reduce resistance and improve the rotation effect of the saw blade, and the other side surface of the annular base 1 is provided as a mounting surface, two annular grooves 7 are provided on the mounting surface, which can contact and clamp the driving wheel 8 on the cutting mechanical equipment body 11, the provision of the two annular grooves 7 improves the driving efficiency and stability, and anti-slip patterns 13 are further provided on the bottom side wall of the annular groove 7, please refer to Figure 3 , which further enhances the transmission efficiency between the driving wheel 8 on the cutting mechanical equipment body 11 and the annular base 1, the annular groove 7 and the annular base 1 are concentrically arranged to ensure that the saw blade does not deviate during rotation and improve the transmission effect.
[0032] Further, the inner hole of the annular base body 1 is provided with a flat chamfer structure 9 at both ends, which can further contact the limiting wheel 10 of the cutting mechanical equipment body 11, improve the stable installation of the saw blade, and the installation method needs to be determined in combination with the installation structure of the cutting mechanical equipment body 11. The driving wheel 8 and the limiting wheel 10 on the cutting mechanical equipment body 11 are all devices known to those skilled in the art, which can refer to the high-frequency ring saw cutting machine produced by the Douyin E-commerce, the master high-frequency ring saw cutting machine, and the high-frequency brushless ring saw cutting mechanical equipment body 11 produced by Donglai Hardware and Electrical Co., Ltd. It is used with the saw blade in the present application. The installation structure is shown in the schematic diagram Figure 5 .
[0033] It should be noted that the thickness of the PCD diamond composite blade 3 is greater than the thickness of the tooth 2. Please refer to Figure 7 , through the design that the thickness of the PCD diamond composite blade 3 is greater than the thickness of the tooth 2, the gap generated on the wall during cutting will be slightly larger than the thickness of the tooth 2 and the annular base body 1, so when the card is stopped or needs to be reversed, the saw blade is reversed, and the resistance is reduced. The rear side of the PCD diamond composite blade 3, that is, the welding position of the tooth 2 is also provided with a flat chamfer structure 9, which is convenient for the saw blade to reverse and reduce the resistance.
[0034] Example two, this example two is based on example one, please refer to Figure 4 , the smooth surface of the annular base body 1 is also provided with a plurality of chip removal grooves 11, and the chip removal grooves 11 are consistent with the inclined direction of the tooth 2. By setting the chip removal groove 11, on the one hand, the cutting debris can be thrown out along the chip removal groove 11, reducing the cutting debris resistance. Since the chip removal groove 11 is consistent with the inclined direction of the tooth 2, the inclined direction of the tooth 2 is the rotation direction of the saw blade. When the saw blade rotates at high speed, the debris enters the chip removal groove 11, and along the rotation direction of the saw blade, under the action of centrifugal force, it is thrown out along the chip removal groove 11, which can improve the debris discharge capacity. At the same time, since the cutting mechanical equipment body 11 also sprays water for cooling the saw blade during cutting, the cooling water can also further contact the saw blade through the chip removal groove 11, thereby enhancing the cooling effect of the saw blade itself.
[0035] In summary, the three-dimensional tooth type annular saw blade, in use, first, the person skilled in the art combines the mounting mode of the known cutting mechanical equipment body 11 to install the saw blade to the cutting mechanical equipment body 11, makes the driving wheel 8 on the cutting mechanical equipment body 11 embedded into the annular groove 7 and abutting contact, makes the limiting wheel 10 abutting contact with the inner ring of the annular base body 1, then opens the motor on the cutting mechanical equipment body 11, transmits the rotation of the motor to the driving wheel 8 through the transmission mechanism on the cutting mechanical equipment body 11, thereby driving the saw blade to rotate at high speed, simultaneously connects the water pipe on the cutting mechanical equipment body 11 with the water source, sprays water to the cutting position and the saw blade, then carries out cutting use.
[0036] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A three-dimensional toothed annular saw blade, comprising an annular base (1), characterized in that, It also includes a sawtooth group, which is circumferential and disposed on the outer wall of the annular base (1). Multiple sawtooth groups form a closed sawtooth chain on the outer wall of the annular base (1). The sawtooth group is provided with teeth (2), and the tip of each tooth (2) is tilted to one side. A PCD diamond composite blade (3) is welded to the tip of each tooth (2). The side of the tooth (2) away from the PCD diamond composite blade (3) is set with an arc-shaped chamfer structure (4). The two adjacent sawtooth groups are transitioned by a first arc-shaped groove (5).
2. The three-dimensional toothed annular saw blade according to claim 1, characterized in that, The saw teeth group has three teeth (2), and a second arc-shaped groove (6) is provided between the three teeth (2). The width of the second arc-shaped groove (6) is smaller than that of the first arc-shaped groove (5).
3. A three-dimensional toothed annular saw blade according to claim 2, characterized in that, One side surface of the annular base (1) is set as a smooth surface, and the other side surface of the annular base (1) is set as a mounting surface, and two annular grooves (7) are provided on the mounting surface.
4. A three-dimensional toothed annular saw blade according to claim 3, characterized in that, The annular groove (7) is concentrically arranged with the annular base (1).
5. A three-dimensional toothed annular saw blade according to claim 4, characterized in that, Both ends of the inner hole of the annular substrate (1) are provided with flat chamfer structures (9).
6. A three-dimensional toothed annular saw blade according to claim 5, characterized in that, The thickness of the PCD diamond composite cutting tool (3) is greater than the thickness of the tooth (2).
7. A three-dimensional toothed annular saw blade according to claim 6, characterized in that, The teeth (2) are integrally formed with the annular base (1).
8. A three-dimensional toothed annular saw blade according to claim 7, characterized in that, The smooth surface of the annular base (1) is also provided with a plurality of chip removal grooves (11), and the chip removal grooves (11) are in the same direction as the inclination of the teeth (2).
Citation Information
Patent Citations
Annular saw bit
CN205167254U