ABS sensor press-fitting device
By designing an ABS sensor press-fitting device, a cylinder-driven positioning slider is used to achieve concentric press-fitting of the sensor and sensor bracket, solving the problem of misalignment, improving installation efficiency and quality, and reducing the risk of component damage.
Patent Information
- Application Number
- CN202422938861.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing ABS sensor pressing process is prone to misalignment, which poses a significant risk of component damage. Manual installation is time-consuming, inefficient, and makes it difficult to guarantee installation quality.
An ABS sensor press-fitting device was designed, including components such as a base plate support, a cylinder, a positioning support, a positioning slider, and a lead screw. The positioning slider is driven by the cylinder to make the sensor concentric with the sensor bracket, thereby achieving accurate press-fitting.
This improved the accuracy and efficiency of sensor press-fitting, reduced manpower consumption, ensured installation quality, and lowered the risk of component damage.
Smart Images

Figure CN223572426U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to ABS sensor press mounting technical field, specifically an ABS sensor press mounting device. BACKGROUND
[0002] ABS sensor is the key component in the anti-lock braking system (ABS) of the automobile, which is used to monitor the rotational speed of the wheel to prevent the wheel from locking during emergency braking, thus maintaining the maneuverability and stability of the vehicle. ABS sensor is usually installed near the hub or brake disc of each wheel, and works in cooperation with the gear ring or encoder ring that rotates synchronously with the wheel to generate electrical signals related to the vehicle speed. These signals are transmitted to the ABS control unit (ECU) to realize real-time monitoring of the wheel speed.
[0003] The main functions of ABS sensor include:
[0004] Prevent wheel lock: When the vehicle is braking, the sensor detects the rotational speed of each wheel to determine whether it is about to lock, and sends the signal to the control module. The control module adjusts the braking force to prevent the wheel from locking.
[0005] Tire pressure monitoring: In the indirect tire pressure monitoring system, ABS sensor can compare the number of rotations of the four tires to monitor whether the tire pressure is too high or too low.
[0006] Monitoring tire screw loosening: On some vehicle models, ABS sensor can also sense tire vibration to monitor whether the tire screw is loose, and trigger an alarm through the electronic stability program (ESC) control unit.
[0007] ABS sensor press mounting is a part of the automobile axle assembly process. During the assembly process, the ABS sensor needs to be accurately installed into the sleeve of the sensor bracket without deviation.
[0008] At present, ABS sensor is mostly installed by using a simple device, with the sensor bracket fixed by hand and the ABS sensor installed by continuously hitting it with a copper rod. Deviation may occur between the ABS sensor and the sensor bracket, and there is a risk of damage to large parts. In addition, manual installation is time-consuming, inefficient, and labor-intensive, and it is difficult to ensure the installation quality. INVENTION CONTENTS
[0009] To solve the problem of deviation in the traditional ABS sensor press mounting process, the risk of damage to large parts, and the time-consuming, inefficient, and labor-intensive manual installation, which makes it difficult to ensure the installation quality, the utility model provides an ABS sensor press mounting device.
[0010] The utility model is implemented through the following technical solutions:
[0011] An ABS sensor press-fitting device, comprising a base support and a cylinder positioned and installed on the base support, a top cover capable of clamping an ABS sensor is connected and installed on the end of the piston rod of the cylinder; a positioning support is also installed on the base support, two positioning pins capable of supporting the sensor support are positioned and installed on one end of the positioning support close to the top cover, and a positioning sliding block capable of positioning and inserting the mounting hole on the sensor support is slidingly installed on the positioning support.
[0012] Further improvement of the utility model still has, the positioning support is adjustably connected and installed with the base support along the press-fitting direction.
[0013] Further improvement of the utility model still has, the base support is rotationally installed with a lead screw, a lead screw nut is threadedly sleeved on the lead screw, and the lead screw nut is connected and installed with the positioning support; the positioning support is slidingly connected and installed with the base support.
[0014] Further improvement of the utility model still has, one end of the lead screw is connected and installed with a lead screw handle.
[0015] Further improvement of the utility model still has, the base support is positioned and installed with a lead screw locking switch; a jacking pin capable of jacking the lead screw is arranged on the lead screw locking switch.
[0016] Further improvement of the utility model still has, the positioning support is provided with a slide way slidingly matched with the positioning sliding block, and a limiting plate blocking the slide way is connected and installed on the end of the positioning support away from the positioning pin.
[0017] Further improvement of the utility model still has, the base support is provided with two fixing plates connected and installed with the cylinder end cover of the cylinder barrel.
[0018] Further improvement of the utility model still has, a pull rod penetrating the cylinder end cover is connected between the two fixing plates.
[0019] Further improvement of the utility model still has, the base support is installed with a reversing valve, and the reversing valve is communicated with both ends of the cylinder barrel through a gas guide pipe.
[0020] Further improvement of the utility model still has, the base support is also installed with a pneumatic control switch capable of controlling the extension and retraction action of the cylinder.
[0021] From the above technical scheme, the beneficial effects of the utility model are:
[0022] In use, the sensor support in the shape of a ring is positioned and supported by the two positioning pins, and the rear side thereof is tightly attached to the end face of the positioning support, the positioning slide block is slid along the positioning support, the inserting column on the positioning slide block is inserted into the sleeve on the sensor support, the ABS sensor to be pressed is placed into the top cover, so that the ABS sensor and the sleeve on the sensor support are concentric, the control cylinder is extended, the pressing operation of the ABS sensor and the sensor support is realized, and the positioning slide block is pushed out of the sleeve on the sensor support during the pressing of the ABS sensor. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme of the present application, the drawings needed in the description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0024] Figure 1 It is a first perspective structural schematic view of the embodiment of the present application.
[0025] Figure 2 It is a second perspective structural schematic view of the embodiment of the present application.
[0026] Figure 3 It is a schematic view of the arrangement of the positioning pin and the positioning slide block of the embodiment of the present application.
[0027] Figure 4 It is a schematic view of the installation of the top pin of the embodiment of the present application.
[0028] Figure 5 It is a schematic view of the pressing of the ABS sensor and the sensor support of the embodiment of the present application.
[0029] In the drawings: 1-bottom support, 2-cylinder end cover, 3-pull rod, 4-cylinder barrel, 5-piston rod, 6-top cover, 7-gas guide pipe, 8-reversing valve, 9-reversing valve support, 10-pneumatic control switch, 11-positioning support, 12-positioning pin, 13-screw rod, 14-positioning slide block, 15-limiting plate, 16-screw rod locking switch, 17-screw rod handle, 18-ABS sensor, 19-sensor support, 20-screw rod nut, 21-connection seat, 22-top pin. DETAILED DESCRIPTION
[0030] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.
[0031] When installing the ABS sensor, it needs to be pressed into the sleeve on the sensor bracket 19.
[0032] like Figures 1-5 As shown, this utility model discloses an ABS sensor pressing device, including a base plate support 1 and a cylinder positioned and installed on the base plate support 1. The cylinder barrel 4 of the cylinder is positioned and installed with the base plate support 1. The piston rod 5 of the cylinder is connected to a top cover 6 that can clamp the ABS sensor 18. A positioning support 11 is also installed on the base plate support 1. Two positioning pins 12 that can support the sensor bracket 19 are positioned and installed at one end of the positioning support 11 near the top cover 6. A positioning slider 14 that can position and insert the sleeve on the sensor bracket 19 is slidably installed on the positioning support 11.
[0033] In use, the annular sensor bracket 19 is positioned and supported by two positioning pins 12, and its rear side is tightly fitted with the end face of the positioning support 11. The positioning slider 14 slides along the positioning support 11, so that the insert on the positioning slider 14 is positioned and inserted into the sleeve on the sensor bracket 19. The ABS sensor 18 to be pressed is placed inside the top cover 6, so that the ABS sensor 18 and the sleeve on the sensor bracket 19 are concentric. The extension action of the control cylinder can realize the pressing operation of the ABS sensor 18 and the sensor bracket 19. During the pressing process, the ABS sensor 18 will push the positioning slider 14 to push out the sleeve of the sensor bracket 19. The device has a simple overall structure, is easy to operate, and accurately and efficiently presses the ABS sensor 18, saving manpower and effectively ensuring the pressing quality of the ABS sensor 18.
[0034] The base plate support 1 (horizontal) is vertically equipped with two fixing plates for connecting and installing the two cylinder end caps 2 of the cylinder cylinder 4. This effectively achieves reliable fixing of the cylinder and ensures the reliability of the press-fitting operation.
[0035] Furthermore, four tie rods 3 are connected between the two fixed plates, penetrating the cylinder end cover 2. The tie rods 3 are located at the four corners of the cylinder end cover 2, effectively achieving the accuracy and reliability of the positioning and installation of the cylinder barrel 4.
[0036] Wherein, the bottom plate support 1 is installed with a reversing valve 8 through a reversing valve support 9, and the reversing valve 8 is communicated with both ends of the cylinder barrel 4 through a gas guide pipe 7. The bottom plate support 1 is also installed with a pneumatic control switch 10 capable of controlling the cylinder extension and contraction action. The action of the reversing valve 8 can be realized through the pneumatic control switch 10, so as to realize the reliability of the cylinder extension and contraction action control.
[0037] Wherein, the positioning support 11 is adjustably connected and installed with the bottom plate support 1 along the pressing direction (front and back direction). The front and back positions of the positioning support 11 can be adjusted to be suitable for various scenes, wide application range and good universality.
[0038] Further, the bottom plate support 1 is rotatably installed with a lead screw 13 through bearings at both ends, the lead screw 13 is threadedly sleeved with a lead screw nut 20, the lead screw nut 20 is connected and installed with the positioning support 11 through a connecting seat 21, and the positioning support 11 is slidably connected and installed with the bottom plate support 1 through a front and back direction slide rail. The lead screw 13 is connected and installed with a lead screw handle 17 at one end. The front and back positions of the positioning support 11 can be accurately and flexibly adjusted by shaking the lead screw handle 17, the different ABS sensor 18 pressing scenes can be flexibly applied, and the lead screw nut structure has self-locking performance, so as to ensure the reliability of use.
[0039] Wherein, the bottom plate support 1 is positioned and installed with a lead screw locking switch 16; the lead screw locking switch 16 is provided with a jacking pin 22 capable of jacking the lead screw 13. The lead screw 13 can be locked by jacking the lead screw 13 through rotating the jacking pin 22, so as to prevent the lead screw 13 from rotating at will, and ensure the reliability of use.
[0040] Wherein, the positioning support 11 is provided with a sliding groove slidably matched with the positioning sliding block 14, and the positioning support 11 is connected and installed with a limiting plate 15 blocking the sliding groove at an end away from the positioning pin 12. The sliding groove is in a "convex" shape, and the limiting plate 15 can effectively prevent the positioning sliding block 14 from falling out.
[0041] The ABS sensor pressing device, when in use, the sensor support 19 in a circular ring shape is positioned and supported by two positioning pins 12, and the rear side is closely combined with the end face of the positioning support 11. The positioning sliding block 14 is slidably operated along the positioning support 11, so that the inserting column on the positioning sliding block 14 is positioned and inserted with the sleeve on the sensor support 19. The ABS sensor 18 to be pressed is placed into the top cover 6, so that the ABS sensor 18 and the sleeve on the sensor support 19 are concentric, the control cylinder is extended, the pressing operation of the ABS sensor 18 and the sensor support 19 can be realized, and the ABS sensor 18 is pressed during the pressing process. The device has simple overall structure, convenient operation, accurate and efficient pressing of the ABS sensor 18, saves manpower, and effectively ensures the pressing quality of the ABS sensor 18.
[0042] The various embodiments described in this specification are presented by way of example, and each embodiment describes a specific feature of the application that is independently useful. Each embodiment can be combined with any other embodiment, and the description of each embodiment is not limited to the specific features described.
[0043] The terms "upper", "lower", "outer" "inner" and the like in the description and the claims of the present application and the above drawings, if any, are used to distinguish relative positions, and are not necessarily to be taken literally. It is to be understood that the data so used can be interchanged, under appropriate circumstances, so that the embodiments of the application described herein can be carried out in other than the order shown or described herein. Furthermore, the terms "comprise" and "have," and variations thereof, are intended to cover non-exclusive inclusion.
[0044] The above description of disclosed embodiments enables one of ordinary skill in the art to make and use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An ABS sensor press-fitting device, characterized in that, Includes a base plate support (1) and a cylinder positioned on the base plate support (1). The piston rod (5) of the cylinder is connected to a top cover (6) that can clamp the ABS sensor (18). A positioning support (11) is also installed on the base plate support (1). Two positioning pins (12) that can support the sensor bracket (19) are positioned on one end of the positioning support (11) near the top cover (6). A positioning slider (14) that can be inserted into the mounting hole on the sensor bracket (19) is slidably installed on the positioning support (11).
2. The ABS sensor press-fitting device according to claim 1, characterized in that, The positioning support (11) is adjustablely connected to the base plate support (1) along the pressing direction.
3. The ABS sensor press-fitting device according to claim 2, characterized in that, A lead screw (13) is rotatably mounted on the base plate support (1), and a lead screw nut (20) is threaded onto the lead screw (13). The lead screw nut (20) is connected to the positioning support (11). The positioning support (11) is slidably connected to the base plate support (1).
4. The ABS sensor press-fitting device according to claim 3, characterized in that, A screw handle (17) is connected to one end of the screw (13).
5. The ABS sensor press-fitting device according to claim 4, characterized in that, A screw locking switch (16) is positioned and installed on the base plate support (1); a top pin (22) that can tighten the screw (13) is provided on the screw locking switch (16).
6. The ABS sensor press-fitting device according to claim 1, characterized in that, The positioning support (11) has a slide that slides with the positioning slider (14), and a limiting plate (15) that blocks the slide is connected to the end of the positioning support (11) away from the positioning pin (12).
7. The ABS sensor press-fitting device according to claim 1, characterized in that, The base plate support (1) is provided with two fixing plates for connecting and installing the cylinder end caps (2) of the cylinder barrel (4).
8. The ABS sensor press-fitting device according to claim 7, characterized in that, A pull rod (3) that passes through the cylinder end cap (2) is connected between the two fixed plates.
9. The ABS sensor press-fitting device according to claim 1, characterized in that, A reversing valve (8) is installed on the base plate support (1). The reversing valve (8) is connected to both ends of the cylinder barrel (4) through the air guide pipe (7).
10. The ABS sensor press-fitting device according to claim 9, characterized in that, A pneumatic control switch (10) capable of controlling the extension and retraction of the cylinder is also installed on the base plate support (1).