Industrial aluminum profile and hardware drilling, tapping and cutting work station
The integrated design of the industrial aluminum profile and hardware drilling, tapping and cutting workstation solves the problem of requiring multiple machines to operate, realizes automated processing, and improves efficiency and accuracy.
Patent Information
- Application Number
- CN202423235075.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing processing equipment requires multiple machines to operate manually, which takes up a lot of space, requires a lot of manual labor, has low processing efficiency, and makes it difficult to guarantee processing accuracy.
Design an integrated industrial aluminum profile and hardware drilling, tapping and cutting workstation, including feeding, drilling, tapping and fixed-length cutting mechanisms, and realize automated processing through a control system.
It has achieved automated processing of multiple processes, improved processing efficiency and accuracy, and met processing needs in multiple directions.
Smart Images

Figure CN223572475U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanized processing equipment technology, specifically to a drilling, tapping and cutting workstation for industrial aluminum profiles and hardware parts. Background Technology
[0002] Hardware components are widely used in various industries, including construction and home furnishings, automotive, home appliances, electronics and communications, machinery and equipment, and aerospace. Industrial aluminum profiles are ideal materials for both civilian and industrial applications, and are widely used in industrial equipment manufacturing, construction and decoration, transportation, electronics and electrical engineering, and medical and healthcare fields.
[0003] Whether it's hardware or industrial aluminum profiles, meeting user needs typically requires fixed-length cutting and / or drilling and / or tapping, sometimes even in multiple directions. However, existing processing equipment usually only performs a single process. For example, a cutting machine might be used for fixed-length cutting, or a drilling machine for drilling. When drilling in multiple directions is required, the profile needs to be flipped. Similarly, a separate tapping machine is needed for tapping. While existing technology can process hardware and industrial aluminum profiles using multiple machines and manual operation, this requires multiple machines, necessitating manual operation and reassembly / disassembly of the profiles every time a machine is replaced. This results in large footprints, high labor intensity, low processing efficiency, and difficulty in guaranteeing processing accuracy. Therefore, it is necessary to develop a new mechanized processing equipment that integrates drilling, tapping, and fixed-length cutting. This would not only meet the multi-processing needs of industrial aluminum profiles and hardware but also satisfy drilling and tapping requirements in multiple directions, significantly improving processing efficiency and accuracy.
[0004] It should be noted that the above content falls within the scope of the technical knowledge of the utility model owner and does not necessarily constitute prior art. Utility Model Content
[0005] The purpose of this utility model is to solve the problems existing in the prior art and provide a drilling, tapping and cutting workstation for industrial aluminum profiles and hardware parts. It has the advantages of reasonable structural design, integrated design of multiple processes, reasonable layout of each process, high degree of automation, high processing efficiency and high processing accuracy.
[0006] This utility model achieves the above objectives by adopting the following technical solutions:
[0007] An industrial aluminum profile and hardware component drilling, tapping, and cutting workstation includes a frame. A feeding mechanism, a drilling mechanism, a tapping mechanism, and a cutting mechanism are sequentially and spaced apart on the frame. The feeding mechanism includes an electric slide table mounted on the upper end of the frame, with a feeding clamp on the slide table. The drilling mechanism includes a drilling bracket mounted on the frame, with multiple drilling heads mounted on the bracket. Each drilling head is responsible for drilling a hole on one end face of the profile. The tapping mechanism includes a tapping bracket mounted on the upper end of the frame, with multiple tapping heads mounted on the bracket. Each tapping head is responsible for tapping a hole on one end face. The cutting mechanism performs fixed-length cutting of the profile. A control system is mounted on the frame and connected to the feeding mechanism, drilling mechanism, tapping mechanism, and cutting mechanism.
[0008] The loading end of the frame is provided with an auxiliary loading clamp. The auxiliary loading clamp includes an auxiliary base plate set on the frame, an auxiliary support block on the rear side of the auxiliary base plate, an auxiliary upright plate on the auxiliary base plate, a feeding opening for the profile to pass through on the auxiliary upright plate, an auxiliary pressing cylinder vertically set on the auxiliary upright plate, an auxiliary pressing block on the auxiliary pressing cylinder, and the auxiliary pressing cylinder is connected to the control system.
[0009] The electric slide table is arranged along the profile feeding direction. The slide table is equipped with a feeding clamp. The feeding clamp includes a feeding base plate arranged on the slide table. A feeding block is provided on the rear side of the feeding base plate. Two feeding vertical plates are spaced apart on the feeding base plate. A feeding pressing cylinder is vertically arranged on the feeding vertical plate. A feeding pressing block is provided on the feeding pressing cylinder. The electric slide table and the feeding pressing cylinder are respectively connected to the control system.
[0010] The upper end of the frame is provided with a worktable corresponding to the drilling mechanism and the tapping mechanism. An intermediate clamp is provided on the worktable between the drilling mechanism and the tapping mechanism. The intermediate clamp includes an intermediate support block set on the rear side of the worktable. An intermediate upright plate is provided on the worktable. An intermediate clamping cylinder is vertically provided on the intermediate upright plate. An intermediate pressure block is provided on the intermediate clamping cylinder. A drilling support block is provided on the rear side of the worktable corresponding to the drilling mechanism position, and a tapping support block is provided corresponding to the tapping mechanism position. The intermediate clamping cylinder is connected to the control system.
[0011] The drilling support is vertically equipped with a drilling clamping cylinder on one side near the feeding mechanism, and three or four drilling heads are provided on the other side. Each drilling head is responsible for drilling one end face of the profile. The drilling clamping cylinder is equipped with a drilling pressure block. The drilling head includes a servo-electric two-axis slide table mounted on the drilling support. A drilling motor is mounted on the slide of the servo-electric two-axis slide table, and a drilling tool is mounted on the drilling motor. The drilling clamping cylinder, the servo-electric two-axis slide table, and the drilling motor are respectively connected to the control system.
[0012] The frame is provided with an adjustment mechanism A, and the tapping mechanism is mounted on the adjustment mechanism A. The adjustment mechanism A includes two adjustment guide rails A spaced apart on the frame. The adjustment guide rails A are provided with adjustment sliders A, and the adjustment sliders A are provided with adjustment slide plates A. The tapping brackets are mounted on the two adjustment slide plates A. The adjustment slide plates A are also provided with locking handles. The frame is provided with an adjustment screw nut seat A, and the adjustment screw nut A is provided with an adjustment screw rod A. One end of the adjustment screw rod A is mounted on the adjustment slide plate A through a bearing seat A, and the other end is provided with an adjustment handle A.
[0013] The tapping bracket is vertically equipped with a tapping clamping cylinder on one side near the cutting mechanism, and three or four tapping heads are provided on the other side. Each tapping head is responsible for tapping one end face of the profile. The tapping clamping cylinder is equipped with a tapping pressure block and is connected to the control system.
[0014] The tapping head includes a servo electric slide table mounted on a tapping bracket, a tapping power head mounted on the servo electric slide table, and a tapping tool mounted on the tapping power head. The servo electric slide table and the tapping power head are respectively connected to the control system.
[0015] The cutting mechanism includes two adjustable guide rails B spaced apart on a frame. Each guide rail B has an adjusting slider B, and each slider B has an adjusting slide plate B. The lower end of the adjusting slide plate B has an adjusting screw nut seat B and an adjusting screw nut B. The adjusting screw nut B has an adjusting screw B. The frame has a bearing B with a mounting bracket. The adjusting screw B is rotatably mounted on the bearing B. The end of the adjusting screw B has an adjusting handle B. The adjusting slide plate B has a locking handle. The lower end of the adjusting slide plate B has a mounting bracket. A cutting guide rail is longitudinally mounted on the mounting bracket, and a cutting slide block is slidably mounted on the cutting guide rail. The mounting bracket is equipped with a cutting drive cylinder, which is connected to a cutting slide. The cutting slide is equipped with a cutting motor, which is connected to a saw blade. The adjusting slide B has an clearance opening corresponding to the saw blade position. Cutting blocks are respectively provided on the cutting slide B on both sides of the clearance opening. Cutting upright plates are also respectively provided on the cutting slide B on both sides of the clearance opening. A cutting clamping cylinder is vertically provided on the cutting upright plate, and a cutting clamping block is provided on the cutting clamping cylinder. A guide plate is provided on the outer wall of the adjusting slide B. The cutting drive cylinder, the cutting motor, and the cutting clamping cylinder are respectively connected to the control system.
[0016] The control system includes a control cabinet mounted on a rack, and a controller is installed inside the control cabinet. The controller is connected to a touch screen.
[0017] Waste discharge box A is provided on the frame below the drilling mechanism and the tapping mechanism, and waste discharge box B is provided on the frame below the cutting mechanism.
[0018] A protective cover is installed above the frame.
[0019] The present invention adopts the above technical solution, which can bring the following beneficial effects:
[0020] Based on the processing characteristics of industrial aluminum profiles and hardware parts, the automatic feeding, drilling, tapping and fixed-length cutting processes are integrated into a workstation. This not only realizes automated processing, but also meets diverse processing needs, significantly improving processing efficiency and quality. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the drilling, tapping, and cutting workstation of this utility model;
[0022] Figure 2 This is a side and rear view of the drilling, tapping, and cutting workstation of this utility model;
[0023] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model;
[0024] Figure 4 This is a schematic diagram of the frame structure of this utility model;
[0025] Figure 5 This is a schematic diagram of the drilling mechanism of this utility model;
[0026] Figure 6 This is a side and rear view of the drilling mechanism of this utility model;
[0027] Figure 7 This is a schematic diagram of the drilling mechanism of this utility model, which uses four drilling heads.
[0028] Figure 8 This is a schematic diagram of the tapping mechanism of this utility model;
[0029] Figure 9 This is a side and rear view of the tapping mechanism of this utility model;
[0030] Figure 10 This is a schematic diagram of the structure of the tapping mechanism of this utility model, which uses four tapping heads;
[0031] Figure 11 This is a schematic diagram of the cutting mechanism of this utility model;
[0032] Figure 12 This is a structural schematic diagram of the cutting mechanism of this utility model from another perspective;
[0033] Figure 13A schematic diagram showing the installation of a protective cover on the drilling, tapping, and cutting workstation of this utility model;
[0034] In the diagram, 1. Frame; 2. Feeding mechanism; 201. Electric slide table; 202. Feeding fixture; 203. Feeding base plate; 204. Feeding support block; 205. Feeding upright plate; 206. Feeding clamping cylinder; 207. Feeding pressure block; 3. Drilling mechanism; 301. Drilling bracket; 302. Drilling head; 303. Drilling support block; 304. Drilling clamping cylinder; 305. Drilling pressure block; 306. Servo electric two-axis slide table; 307. Drilling motor; 308. Drilling tool; 4. Tapping mechanism; 401. Tapping... 402. Tapping head, 403. Tapping block, 404. Tapping clamping cylinder, 405. Tapping pressure block, 406. Servo electric slide, 407. Tapping power head, 408. Tapping tool, 5. Cutting mechanism, 501. Adjusting guide rail B, 502. Adjusting slider B, 503. Adjusting slide plate B, 504. Adjusting nut seat B, 505. Adjusting nut B, 506. Adjusting screw B, 507. Bearing with seat B, 508. Adjusting handle B, 510. Mounting bracket, 511. Cutting guide rail. 512. Cutting slide; 513. Cutting drive cylinder; 514. Cutting motor; 515. Saw blade; 516. Clearance opening; 517. Cutting support block; 518. Cutting upright plate; 519. Cutting clamping cylinder; 520. Cutting clamping block; 521. Guide plate; 6. Control system; 601. Control cabinet; 602. Touch screen; 7. Auxiliary feeding mechanism; 701. Auxiliary base plate; 702. Auxiliary support block; 703. Auxiliary upright plate; 704. Feed opening; 705. Auxiliary clamping cylinder; 706. Auxiliary clamping block. 8. Workbench, 9. Intermediate clamp, 901. Intermediate support block, 902. Intermediate upright plate, 903. Intermediate clamping cylinder, 904. Intermediate pressure block, 10. Adjustment mechanism A, 1001. Adjustment guide rail A, 1002. Adjustment slider A, 1003. Adjustment slide plate A, 1005. Adjustment screw nut seat A, 1006. Adjustment screw nut A, 1007. Adjustment screw A, 1008. Bearing with seat A, 1009. Adjustment handle A, 11. Waste discharge box A, 12. Waste discharge box B, 13. Protective cover. Detailed Implementation
[0035] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.
[0036] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0037] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0038] In this utility model, the terms "lateral", "longitudinal", "vertical", "A", "B", etc. are used for descriptive purposes only according to the accompanying drawings and should not be construed as indicating or implying relative importance or implicitly indicating the location of the indicated technical features.
[0039] In this invention, unless otherwise explicitly specified and limited, the terms "provided with," "set up," "connected," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0040] like Figure 1-13 As shown, an industrial aluminum profile and hardware component drilling, tapping, and cutting workstation includes a frame 1. A feeding mechanism 2, a drilling mechanism 3, a tapping mechanism 4, and a cutting mechanism 5 are sequentially and spaced on the frame 1. The feeding mechanism 2 includes an electric slide table 201 mounted on the upper end of the frame 1, with a feeding clamp 202 mounted on the electric slide table 201. The drilling mechanism 3 includes a drilling support 301 mounted on the frame 1, with multiple drilling heads 302 mounted on the drilling support 301. A drilling head 302 is responsible for drilling a hole on one end face of the profile. The tapping mechanism 4 includes a tapping bracket 401 mounted on the upper end of the frame 1, on which multiple tapping heads 402 are respectively mounted. Each tapping head 402 is responsible for tapping the hole on one end face. The cutting mechanism 5 performs fixed-length cutting on the profile. The frame 1 is equipped with a control system 6, which is connected to the feeding mechanism 2, drilling mechanism 3, tapping mechanism 4, and cutting mechanism 5. Based on the processing characteristics of industrial aluminum profiles and hardware parts, the automatic feeding, drilling, tapping, and fixed-length cutting processes are integrated into a workstation, which not only realizes automated processing but also meets diverse processing needs, significantly improving processing efficiency and quality.
[0041] The loading end of the frame 1 is equipped with an auxiliary loading clamp 7. The auxiliary loading clamp 7 includes an auxiliary base plate 701 mounted on the frame 1, an auxiliary support block 702 on the rear side of the auxiliary base plate 701, an auxiliary upright plate 703 on the auxiliary base plate 701, a feeding opening 704 for the profile to pass through on the auxiliary upright plate 703, an auxiliary clamping cylinder 705 vertically mounted on the auxiliary upright plate 704, and an auxiliary clamping block 706 mounted on the auxiliary clamping cylinder 705. The auxiliary clamping cylinder 705 is connected to the control system 6. By designing the auxiliary loading clamp 7 to cooperate with the loading mechanism 2, precise and automatic cyclic loading of the profile is achieved.
[0042] The electric slide table 201 is arranged along the profile feeding direction. A loading clamp 202 is provided on the slide base of the electric slide table 201. The loading clamp 202 includes a loading base plate 203 mounted on the slide base. A loading block 204 is provided on the rear side of the loading base plate 203. Two loading vertical plates 205 are spaced apart on the loading base plate 203. A loading clamping cylinder 206 is vertically mounted on the loading vertical plate 205. A loading pressure block 207 is provided on the loading clamping cylinder 206. The electric slide table 201 and the loading clamping cylinder 206 are respectively connected to the control system 6. The electric slide table 201 is existing technology, achieving precise linear reciprocating motion through motor drive. The motor can be a stepper motor or a servo motor. The drive method uses a ball screw to drive the linear reciprocating motion of the slide base, which is guided by a guide rail. By designing the feeding fixture 202 to work in conjunction with the electric slide table 201, the profile can be clamped for precise feeding. At the same time, the auxiliary feeding fixture 7 and other fixtures keep the profile stationary, while the electric slide table 201 resets and continues feeding, thus achieving reciprocating precise feeding and meeting the continuous feeding needs of long profiles.
[0043] A worktable 8 is provided on the upper end of the frame 1 corresponding to the drilling mechanism 3 and the tapping mechanism 4. An intermediate clamp 9 is provided on the worktable 8 between the drilling mechanism 3 and the tapping mechanism 4. The intermediate clamp 9 includes an intermediate support block 901 located on the rear side of the worktable 8, an intermediate upright plate 902 on the worktable 8, an intermediate clamping cylinder 903 vertically mounted on the intermediate upright plate 902, and an intermediate pressure block 904 mounted on the intermediate clamping cylinder 903. A drilling support block 303 is provided on the rear side of the worktable 8 corresponding to the drilling mechanism 3, and a tapping support block 403 is provided corresponding to the tapping mechanism 4. The intermediate clamping cylinder 903 is connected to the control system 6. The intermediate clamp 9 is designed primarily to address the impact on the profile during the drilling mechanism 3 and the tapping mechanism 4. The intermediate clamp 9 can simultaneously cooperate with the clamps on the drilling mechanism 3 and the tapping mechanism 4 to ensure that the profile is clamped tightly during drilling and tapping.
[0044] The drilling support 301 has a vertically mounted drilling clamping cylinder 304 on one side near the feeding mechanism 2, and three or four drilling heads 302 on the other side (when using four drilling heads 302, a vertical clearance hole needs to be reserved on the worktable 8 for the drilling tool 308 to feed vertically). Each drilling head 302 is responsible for drilling one end face of the profile. The drilling clamping cylinder 304 is equipped with a drilling pressure block 305. The drilling head 302 includes a servo electric two-axis slide 306 mounted on the drilling support 301. A drilling motor 307 is mounted on the slide of the servo electric two-axis slide 306. A drilling tool 308 (drill bit) is mounted on the drilling motor 307. The drilling clamping cylinder 304, the servo electric two-axis slide 306, and the drilling motor 307 are respectively connected to the control system 6. In practical applications, the number of drilling heads 302 can be selected according to the processing requirements of the profile. Usually, three drilling heads 302 can meet the processing needs of most profiles. One drilling head 303 drills holes on the upper surface of the profile. The holes can be round holes, elongated holes, or oblong holes, etc. (different hole types can be processed by servo electric two-axis slide 306). The other two drilling heads 303 are distributed on both sides to drill holes on the sides of the profile.
[0045] The frame 1 is provided with an adjustment mechanism A10, and the tapping mechanism 4 is disposed on the adjustment mechanism A10. The adjustment mechanism A10 includes two adjustment guide rails A1001 spaced apart on the frame 1. The adjustment guide rails A1001 are provided with adjustment sliders A1002. The adjustment sliders A1002 are provided with adjustment slide plates A1003. The tapping brackets 401 are provided on the two adjustment slide plates A1003. The adjustment slide plates A1003 are also provided with locking handles (not shown in the prior art drawings). The frame 1 is provided with an adjustment screw nut seat A1005. The adjustment screw nut seat A1005 is provided with an adjustment screw nut A1006. The adjustment screw nut A1006 is provided with an adjustment screw rod A1007. One end of the adjustment screw rod A1007 is disposed on the adjustment slide plate A1003 through a bearing A1008, and the other end is provided with an adjustment handle A1009. By designing the adjustment mechanism A10, the distance between the tapping mechanism 4 and the drilling mechanism 3 can be adjusted, thereby matching the feed amount of the electric slide table 201 to meet diverse processing needs.
[0046] The tapping bracket 401 has a vertically mounted tapping clamping cylinder 404 on one side near the cutting mechanism 5, and three or four tapping heads 402 on the other side. Each tapping head 402 is responsible for tapping one end face of the profile. The tapping clamping cylinder 404 is equipped with a tapping pressure block 405 and is connected to the control system 6. The tapping heads 402 mainly tap the round holes processed by the drilling mechanism 3, so the number and layout of the tapping heads 402 are usually matched with the drilling heads 302. When four tapping heads 402 are used, the corresponding worktable 8 needs to have a reserved vertical tapping clearance hole for the vertical feed of the tapping tool 408.
[0047] The tapping head 402 includes a servo-electric slide 406 mounted on a tapping bracket 401. A tapping power head 407 is mounted on the servo-electric slide 406, and a tapping tool 408 (typically a tap) is mounted on the tapping power head 407. The servo-electric slide 406 and the tapping power head 407 are respectively connected to the control system 6. The servo-electric slide 406 allows for adjustment of the tapping position, while the tapping power head 407 has its own feed drive, thus enabling tapping of round holes. The tapping power head 407 is existing technology and can be directly customized or purchased.
[0048] The cutting mechanism 5 includes two adjusting guide rails B501 spaced apart on the frame 1. Adjusting sliders B502 are mounted on the adjusting guide rails B501, and adjusting slide plates B503 are mounted on the adjusting sliders B502. Adjusting screw nuts B504 and B505 are located at the lower end of the adjusting slide plates B503. Adjusting screw rods B506 are mounted on the adjusting screw nuts B505. A bearing B507 is mounted on the frame 1. The adjusting screw rod B506 is rotatably mounted on the bearing B507. An adjusting handle B508 is located at the end of the adjusting screw rod B506. A locking handle (not shown in the prior art) is located on the adjusting slide plates B503. A mounting bracket 510 is located at the lower end of the adjusting slide plates B503. A cutting guide rail 511 is longitudinally mounted on the mounting bracket 510, and a cutting slide block 512 is slidably mounted on the cutting guide rail 511. The mounting bracket 510 is equipped with a cutting drive cylinder 513, which is connected to a cutting slide 512. The cutting slide 512 is equipped with a cutting motor 514, which is connected to a saw blade 515. The adjusting slide B503 has an clearance opening 516 corresponding to the position of the saw blade 515. Cutting blocks 517 are respectively provided on the cutting slides B503 on both sides of the clearance opening 516. Cutting upright plates 518 are also respectively provided on the cutting slides B503 on both sides of the clearance opening 516. A cutting clamping cylinder 519 is vertically provided on the cutting upright plate 518. A cutting clamping block 520 is provided on the cutting clamping cylinder 519. A guide plate 521 is provided at the outlet end of the adjusting slide B503. The cutting drive cylinder 513, the cutting motor 514, and the cutting clamping cylinder 519 are respectively connected to the control system 6. The cutting mechanism 5 can manually adjust the cutting position to meet the requirement of precise cutting of profiles to a fixed length. It adopts pneumatic drive to cut profiles through a cutting motor and saw blade.
[0049] The control system 6 includes a control cabinet 601 mounted on the rack 1. The control cabinet 601 houses a controller, which is connected to a touchscreen 602. The control system mainly comprises hardware and software. This part is existing technology and can be directly commissioned to a third party for customization or procurement. The program is designed and programmed according to each action.
[0050] The frame 1 below the drilling mechanism 3 and the tapping mechanism 4 is equipped with a waste discharge box A11, and the frame 1 below the cutting mechanism 5 is equipped with a waste discharge box B12, so as to discharge and collect the processing debris in a timely manner.
[0051] A protective cover 13 is provided above the frame 1 to enhance protection.
[0052] Instructions for use of the drilling, tapping, and cutting workstation in this application:
[0053] The profiles to be processed are industrial aluminum profiles or hardware profiles, which share the common characteristic of being long and strip-shaped. The larger end face is selected as the bottom surface for profile feeding and conveying. The included angle between two adjacent drilling heads 302 and the included angle between two adjacent tapping heads 402 can be adaptively adjusted according to the included angles of each end face of the profile. It is generally required that the drilling tool 308 is perpendicular to the end face of the profile, and the tapping tool 408 is perpendicular to the end face of the profile.
[0054] During operation, the front end of the profile is mounted on the feeding fixture 202 (the rear end of the profile rests against the auxiliary support block 702 and the feeding support block 204). Then, the electric slide 201 clamps the profile for feeding. When the profile enters the drilling position, the drilling clamping cylinder 304 and the intermediate clamping cylinder 903 actuate to clamp the profile. The appropriate drilling head 302 is selected to drill the end face of the profile that needs to be drilled (the drilling position and shape are adjusted according to the design requirements via the servo electric two-axis slide 306). After drilling is completed, the electric slide 201 clamps the profile and continues feeding. When the profile enters the tapping position, tapping begins. The clamping cylinder 404 clamps the profile, and the corresponding tapping head 402 taps the round holes on the profile that need tapping (the tapping position can be adjusted via the servo electric slide 406). After tapping, the electric slide 201 clamps the profile and continues feeding. When the profile enters the cutting position, the cutting clamping cylinder 519 clamps the profile, and the cutting drive cylinder 513 drives the cutting motor 514 and saw blade 515 to cut the profile. The cut profile is pushed out during subsequent profile feeding and is discharged and collected through the guide plate 521. The cut profile is the processed part (finished product). Repeating the above actions can complete the profile processing continuously.
[0055] The above specific embodiments should not be construed as limiting the scope of protection of this utility model. For those skilled in the art, any alternative improvements or modifications made to the embodiments of this utility model shall fall within the scope of protection of this utility model.
[0056] Any aspects of this utility model not described in detail are known to those skilled in the art.
Claims
1. An industrial aluminum profile, hardware drilling and tapping cutting station, characterized in that: The utility model provides a profile processing device, including frame, the upper material mechanism, drilling mechanism, tapping mechanism and cutting mechanism are sequentially and interval arranged on frame, the upper material mechanism includes the electric sliding table of setting in the upper end of frame, is equipped with the upper material clamp on electric sliding table, drilling mechanism includes the drilling support of setting on frame, is equipped with a plurality of drilling machine head respectively on drilling support, and every drilling machine head is responsible for drilling to the end face of section bar, tapping mechanism includes the tapping support of setting in the upper end of frame, is equipped with a plurality of tapping machine head respectively on tapping support, and every tapping machine head is responsible for tapping to the hole on one end face, cutting mechanism carries out fixed length cutting to section bar, is equipped with control system on frame, and control system is connected with upper material mechanism, drilling mechanism, tapping mechanism and cutting mechanism respectively.
2. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 1, characterized in that: The upper end of the frame is provided with an auxiliary feeding clamp, the auxiliary feeding clamp includes an auxiliary bottom plate arranged on the frame, an auxiliary back block is arranged on the rear side of the auxiliary bottom plate, an auxiliary vertical plate is arranged on the auxiliary bottom plate, an inlet opening for the profile to pass through is arranged on the auxiliary vertical plate, an auxiliary pressing cylinder is arranged vertically on the auxiliary vertical plate, an auxiliary pressing block is arranged on the auxiliary pressing cylinder, and the auxiliary pressing cylinder is connected with the control system.
3. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 1 or 2, characterized in that: The electric sliding table is arranged along the feeding direction of the profile, the slide seat of the electric sliding table is provided with an upper material clamp, the upper material clamp includes an upper material bottom plate arranged on the slide seat, an upper material back block is arranged on the rear side of the upper material bottom plate, two upper material vertical plates are arranged at intervals on the upper material bottom plate, an upper material pressing cylinder is arranged vertically on the upper material vertical plate, an upper material pressing block is arranged on the upper material pressing cylinder, and the electric sliding table and the upper material pressing cylinder are connected with the control system respectively.
4. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 3, characterized in that: A workbench plate is arranged on the upper end of the frame corresponding to the positions of the drilling mechanism and the tapping mechanism, an intermediate clamp is arranged on the workbench plate between the drilling mechanism and the tapping mechanism, the intermediate clamp includes an intermediate back block arranged on the rear side of the workbench plate, an intermediate vertical plate is arranged on the workbench plate, an intermediate pressing cylinder is arranged vertically on the intermediate vertical plate, an intermediate pressing block is arranged on the intermediate pressing cylinder, a drilling back block is arranged on the rear side of the workbench plate corresponding to the position of the drilling mechanism, and a tapping back block is arranged corresponding to the position of the tapping mechanism, and the intermediate pressing cylinder is connected with the control system.
5. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 4, characterized in that: The side of the drilling support close to the upper material mechanism is provided with a drilling pressing cylinder vertically, and three or four drilling machine heads are arranged on the other side, each of which is responsible for drilling one end face of the profile, a drilling pressing block is arranged on the drilling pressing cylinder, the drilling machine head includes a servo electric two-axis sliding table arranged on the drilling support, a drilling motor is arranged on the slide seat of the servo electric two-axis sliding table, a drilling tool is arranged on the drilling motor, and the drilling pressing cylinder, the servo electric two-axis sliding table and the drilling motor are connected with the control system respectively.
6. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 5, characterized in that: The frame is provided with an adjustment mechanism A, and the tapping mechanism is mounted on the adjustment mechanism A. The adjustment mechanism A includes two adjustment guide rails A spaced apart on the frame. The adjustment guide rails A are provided with adjustment sliders A, and the adjustment sliders A are provided with adjustment slide plates A. The tapping brackets are mounted on the two adjustment slide plates A. The adjustment slide plates A are also provided with locking handles. The frame is provided with an adjustment screw nut seat A, and the adjustment screw nut A is provided with an adjustment screw rod A. One end of the adjustment screw rod A is mounted on the adjustment slide plate A through a bearing seat A, and the other end is provided with an adjustment handle A.
7. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 6, characterized in that: The tapping bracket is vertically equipped with a tapping clamping cylinder on one side near the cutting mechanism, and three or four tapping heads are provided on the other side. Each tapping head is responsible for tapping one end face of the profile. The tapping clamping cylinder is equipped with a tapping pressure block and is connected to the control system.
8. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 7, characterized in that: The tapping head includes a servo electric slide table mounted on a tapping bracket, a tapping power head mounted on the servo electric slide table, and a tapping tool mounted on the tapping power head. The servo electric slide table and the tapping power head are respectively connected to the control system.
9. The industrial aluminum profile, hardware drilling and tapping cutting station according to claim 8, characterized in that: The cutting mechanism includes two adjustable guide rails B spaced apart on a frame. Each guide rail B has an adjusting slider B, and each slider B has an adjusting slide plate B. The lower end of the adjusting slide plate B has an adjusting screw nut seat B and an adjusting screw nut B. The adjusting screw nut B has an adjusting screw B. The frame has a bearing B with a mounting bracket. The adjusting screw B is rotatably mounted on the bearing B. The end of the adjusting screw B has an adjusting handle B. The adjusting slide plate B has a locking handle. The lower end of the adjusting slide plate B has a mounting bracket. A cutting guide rail is longitudinally mounted on the mounting bracket, and a cutting slide block is slidably mounted on the cutting guide rail. The mounting bracket is equipped with a cutting drive cylinder, which is connected to a cutting slide. The cutting slide is equipped with a cutting motor, which is connected to a saw blade. The adjusting slide B has an clearance opening corresponding to the saw blade position. Cutting blocks are respectively provided on the cutting slide B on both sides of the clearance opening. Cutting upright plates are also respectively provided on the cutting slide B on both sides of the clearance opening. A cutting clamping cylinder is vertically provided on the cutting upright plate, and a cutting clamping block is provided on the cutting clamping cylinder. A guide plate is provided on the outer wall of the adjusting slide B. The cutting drive cylinder, the cutting motor, and the cutting clamping cylinder are respectively connected to the control system.
10. The industrial aluminum profile, hardware drilling and tapping cutting station of claim 1, characterized in that: The control system includes a control cabinet mounted on a frame, a controller inside the control cabinet, and the controller being connected to a touch screen; a waste discharge box A is mounted on the frame below the drilling mechanism and the tapping mechanism, and a waste discharge box B is mounted on the frame below the cutting mechanism; a protective cover is mounted on top of the frame.