Mask raw material shearing machine
By combining hydraulic cylinders and ball screws, the problem of unstable cutting in existing mask raw material shearing machines has been solved, achieving efficient and stable cutting results and improving production efficiency.
Patent Information
- Application Number
- CN202422384996.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Existing mask raw material shearing machines cannot be easily and accurately adjusted according to cutting requirements, resulting in low cutting efficiency and unstable raw material cutting, which affects production efficiency.
The design employs a combination of hydraulic cylinder, ball screw, and rotary handwheel to enable the cutting blade to move up and down and adjust left and right. Combined with the stable conveyor belt, this ensures that the cutting blade can accurately and stably cut the mask raw materials.
It improved cutting efficiency, ensured stable material transport and cutting accuracy, and enabled rapid and efficient cutting of mask materials.
Smart Images

Figure CN223573244U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a shearing machine, in particular to a mask raw material shearing machine. BACKGROUND
[0002] The mask is a kind of sanitary and epidemic prevention supplies, generally refers to the air filter entering the nose part for filtering into nose, to achieve the role of blocking harmful gas, smell, droplet, virus and other materials, with gauze or paper and so on Material is made.The mask has certain filtering effect on the air entering the lung, and has very good effect when wearing mask during the prevalence of respiratory tract infectious disease or in the environment polluted by dust.The mask can be divided into air filter mask and air supply mask.
[0003] In the mask production, the mask raw material needs to be sheared to make its size consistent, and the cutting speed directly affects the production efficiency of the mask, and most of the existing mask cutting equipment generally cuts the spray cloth and other materials into equidistant cloth strips first, then stacks multiple cloth strips or cuts them again, the cutting needs multiple processing until the cloth strips are cut into the prefabricated material of the required size, so that the raw material cannot be directly and quickly and efficiently cut into multiple prefabricated materials with consistent size at one time, and the raw material cutting efficiency needs to be improved.
[0004] The mask raw material shearing machine in the prior art cannot accurately adjust the cutting position according to the cutting requirements when cutting the mask cloth, so that the device cannot conveniently cut the mask cloth according to the cutting requirements, thereby affecting the cutting efficiency of the mask cloth, and when cutting the cloth, the raw material cannot be stably cut during the cloth conveying process, so that the raw material cutting operation is intermittent, which affects the efficiency of mask raw material cutting. UTILITY MODEL CONTENTS
[0005] (I) technical problem solved
[0006] In view of the deficiencies of the prior art, the utility model provides a mask raw material shearing machine.
[0007] (II) technical scheme
[0008] To solve the above problems, the utility model provides the following technical scheme: a mask raw material shearing machine, the mask raw material shearing machine includes operation frame, and the mobile unit, adjusting unit and shearing unit arranged in the operation frame;
[0009] The mobile unit is arranged on the operation frame, and includes hydraulic cylinder, hydraulic rod, mounting block, the hydraulic cylinder is arranged on the upper side of operation frame, the hydraulic cylinder is provided with hydraulic rod below, the hydraulic rod is fixedly connected with mounting block, and the mobile unit is used for controlling the up-down movement of shearing unit;
[0010] The adjusting unit is arranged below the moving unit, comprising a second rotating hand wheel, a first rotating hand wheel, a first ball screw bearing, a first ball screw, a second ball screw, and a second ball screw bearing, the first ball screw bearing is arranged on the first ball screw, the second ball screw bearing is arranged on the second ball screw, the ball screw bearing can be moved by rotating the ball screw, the first ball screw and the second ball screw are arranged in parallel on the mounting block, the first rotating hand wheel is arranged on one side of the first ball screw, and the second rotating hand wheel is arranged on the other side of the second ball screw, and the adjusting unit is used for controlling the left and right movement of the shearing unit.
[0011] The shearing unit is arranged in the adjusting unit, comprising a first cutting knife and a second cutting knife, the first cutting knife is arranged on one side of the shearing unit and is fixedly connected with the first ball screw bearing, and moves along the first ball screw, and the second cutting knife is arranged on the other side of the shearing unit and is fixedly connected with the second ball screw bearing, and moves along the second ball screw.
[0012] Preferably, the mask raw material shearing machine further comprises a conveying unit arranged below the operation frame, characterized in that the conveying unit comprises a motor, a base, a conveyor belt, a first transmission shaft, a limiting rod, and a second transmission shaft, the first transmission shaft is arranged at one end of the base and connected with the motor, the second transmission shaft is arranged at the other end of the base, the conveyor belt is arranged on the first transmission shaft and the second transmission shaft, and the limiting rod is arranged on the base and above the conveyor belt, and has a short distance with the conveyor belt to stabilize the position of the raw material.
[0013] Preferably, the first cutting knife and the second cutting knife are both arranged in an "L" shape and oppositely arranged on the first ball screw and the second ball screw, and both are provided with a connecting hole above and connected with the ball screw bearing.
[0014] Preferably, the first rotating hand wheel and the second rotating hand wheel are both arranged as a fixed rotating handle, and can be fixed after the distance between the first cutting knife and the second cutting knife is determined.
[0015] Preferably, four large connecting holes are arranged on the base for connecting the first transmission shaft and the second transmission shaft, and eight small connecting holes are arranged above the large connecting holes for connecting the limiting rod.
[0016] Preferably, the mounting block is provided with two connecting holes for connecting the first ball screw and the second ball screw.
[0017] Preferably, the hydraulic cylinder, the hydraulic rod, and the mounting block are both arranged as two.
[0018] Preferably, both the first ball screw and the second ball screw are provided with scales to determine the cutting positions of the first cutting blade and the second cutting blade.
[0019] Preferably, four limiting rods are provided.
[0020] Working Principle: In mask production, the raw materials need to be cut. The fabric is laid onto one end of a conveyor belt. The motor, through the action of the first and second drive shafts, causes the conveyor belt to transport the raw materials. A limit rod above the conveyor belt ensures stable transport of the raw materials. Once the raw materials reach the cutting blade, the first and second rotary handwheels are rotated according to the mask size requirements. This rotates the first and second ball screws, causing them to move and move the cutting blade, which is fixedly connected to the ball screw bearing. The first and second ball screws have scales that allow for precise adjustment of the distance between the first and second cutting blades. Two hydraulic cylinders move two mounting blocks downwards along the inner wall of the operating frame, allowing the cutting blade to cut the mask fabric. With the transport action of the conveyor belt, the cutting blade can stably cut the mask raw materials.
[0021] (III) Beneficial Effects
[0022] Compared with the prior art, the present invention provides a mask raw material shearing machine, which has the following beneficial effects:
[0023] 1. By setting two cutting blades and rotating the handwheel to adjust the distance between the two blades by rotating the ball screw, the cutting blades can be portable to cut mask materials, thereby improving cutting efficiency.
[0024] 2. The manual adjustment via the rotating handwheel facilitates accurate distance control.
[0025] 3. By setting a limiting rod above the conveyor belt, the raw material is limited, thereby keeping the raw material stable during the cutting process and achieving stable transmission of the raw material.
[0026] 4. Through the cooperation of the transport unit and the shearing unit, the transport unit moves the raw material back and forth, while the shearing unit moves up and down via a hydraulic cylinder and left and right via a ball screw. This enables stable shearing of the mask raw material and allows for flexible adjustment based on the size of the raw material. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of this utility model;
[0028] Figure 2 This is the left view of the present invention;
[0029] Figure 3 is a right view of the utility model;
[0030] Figure 4 is a rear view of the utility model;
[0031] Figure 5 is a top view of the utility model;
[0032] Figure 6 is a structure schematic view of the first cutting knife of the utility model;
[0033] Figure 7 is a structure schematic view of the second cutting knife of the utility model. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0035] The utility model provides a new technical scheme:
[0036] A mask raw material shearing machine, the mask raw material shearing machine includes operation frame 2, and the mobile unit 3, the adjusting unit 4 and the shearing unit 5 set up at operation frame 2.
[0037] The mobile unit 3 includes hydraulic cylinder 301, hydraulic rod 302, mounting block 303, the hydraulic cylinder 301 is set up at the both sides above operation frame 2, the hydraulic rod 302 is set up below the hydraulic cylinder 301, the hydraulic rod 302 is fixedly connected with mounting block 303, and the mobile unit is used to control the up-and-down movement of the shearing unit 5.
[0038] The adjusting unit 4 is set up below the mobile unit 3 and includes second rotating hand wheel 402, first rotating hand wheel 401, first ball screw bearing 406, first ball screw 403, second ball screw 404 and second ball screw bearing 405. The first ball screw bearing 406 is set up on the first ball screw 403, the second ball screw bearing 405 is set up on the second ball screw 404, the ball screw bearing can be moved by rotating the ball screw, the first ball screw 403 and the second ball screw 404 are parallelly set up on the mounting block 303, the first rotating hand wheel 401 is set up on one side of the first ball screw 403, the second rotating hand wheel 402 is set up on the other side of the second ball screw 404, and the adjusting unit 4 is used to control the left-and-right movement of the shearing unit 5.
[0039] The shearing unit 5 is arranged on the adjusting unit 4, comprising a first cutting knife 501 and a second cutting knife 502, the first cutting knife 501 is arranged on one side of the shearing unit 5 and is fixedly connected with the first ball screw bearing 406 and moves along the first ball screw 403, the second cutting knife 502 is arranged on the other side of the shearing unit 5 and is fixedly connected with the second ball screw bearing 405 and moves along the second ball screw 404.
[0040] In the embodiment, the mask raw material shearing machine further comprises a conveying unit 1 arranged below the operation frame, characterized in that the conveying unit 1 comprises a motor 101, a base 102, a conveyor belt 103, a first transmission shaft 104, a limiting rod 105 and a second transmission shaft 106, the first transmission shaft 104 is arranged at one end of the base 102 and is connected with the motor 101, the second transmission shaft 106 is arranged at the other end of the base 102, the conveyor belt 103 is arranged on the first transmission shaft 104 and the second transmission shaft 106, the limiting rod 105 is arranged on the base 102 and is above the conveyor belt 103, and there is a short distance between the limiting rod 105 and the conveyor belt 103, so as to stabilize the position of the raw material.
[0041] In the embodiment, the first cutting knife 501 and the second cutting knife 502 are both arranged as "L" shape and are oppositely arranged on the first ball screw 403 and the second ball screw 404, and connection holes are arranged above the first cutting knife 501 and the second cutting knife 502, so as to connect the ball screws and the ball screw bearings.
[0042] In the embodiment, the first rotating handle 401 and the second rotating handle 402 are both arranged as fixed rotating handles, and can be fixed after the distance between the first cutting knife 501 and the second cutting knife 502 is determined.
[0043] In the embodiment, four large connection holes are arranged on the base 102 and are used for connecting the first transmission shaft 104 and the second transmission shaft 106, and eight small connection holes are arranged above the large connection holes and are used for connecting the limiting rod 105.
[0044] In the embodiment, two connection holes are arranged on the mounting block 303 and are used for connecting the first ball screw 403 and the second ball screw 404.
[0045] In the embodiment, the hydraulic cylinder 301, the hydraulic rod 302 and the mounting block 303 are all arranged as two.
[0046] In the embodiment, scales are arranged on the first ball screw 403 and the second ball screw 404, and are used for determining the shearing positions of the first cutting knife 501 and the second cutting knife 502.
[0047] In the embodiment, four limiting rods 105 are arranged.
[0048] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the present application, which should be limited only by the appended claims and their equivalents.
Claims
1. A mask raw material shearing machine, characterized in that, The mask raw material cutting machine comprises an operation frame (2), a moving unit (3), an adjusting unit (4) and a cutting unit (5) arranged on the operation frame (2); The moving unit (3) comprises hydraulic cylinders (301), hydraulic rods (302) and mounting blocks (303), the hydraulic cylinders (301) are arranged on both sides above the operation frame (2), the hydraulic rods (302) are arranged below the hydraulic cylinders (301), the hydraulic rods (302) are fixedly connected with the mounting blocks (303), and the moving unit is used for controlling the up-down movement of the cutting unit (5); The adjusting unit (4) is arranged below the moving unit (3) and comprises a second rotating hand wheel (402), a first rotating hand wheel (401), a first ball screw bearing (406), a first ball screw (403), a second ball screw (404) and a second ball screw bearing (405), the first ball screw bearing (406) is arranged on the first ball screw (403), the second ball screw bearing (405) is arranged on the second ball screw (404), the ball screw bearing can be moved by rotating the ball screw, the first ball screw (403) and the second ball screw (404) are arranged in parallel on the mounting block (303), the first rotating hand wheel (401) is arranged on one side of the first ball screw (403), the second rotating hand wheel (402) is arranged on the other side of the second ball screw (404), and the adjusting unit (4) is used for controlling the left-right movement of the cutting unit (5); The cutting unit (5) is arranged on the adjusting unit (4) and comprises first cutting knives (501) and second cutting knives (502), the first cutting knives (501) are arranged on one side of the cutting unit (5) and are fixedly connected with the first ball screw bearing (406) and are moved along the first ball screw (403), and the second cutting knives (502) are arranged on the other side of the cutting unit (5) and are fixedly connected with the second ball screw bearing (405) and are moved along the second ball screw (404).
2. The mask material cutting machine according to claim 1, wherein The transport unit (1) arranged below the operation frame further comprises a motor (101), a base (102), a conveying belt (103), a first transmission shaft (104), a limiting rod (105) and a second transmission shaft (106), the first transmission shaft (104) is arranged at one end of the base (102) and is connected with the motor (101), the second transmission shaft (106) is arranged at the other end of the base (102), the conveying belt (103) is arranged on the first transmission shaft (104) and the second transmission shaft (106), the limiting rod (105) is arranged on the base (102) and is above the conveying belt (103) and has a short distance from the conveying belt (103) and is used for stabilizing the position of the raw material.
3. The mask material cutting machine according to claim 1, wherein The first cutting knife (501) and the second cutting knife (502) are both arranged as "L" shape, and are oppositely arranged on the first ball screw (403) and the second ball screw (404), and are both provided with a connecting hole above, and are connected with the ball screw through the connecting hole and are fixedly connected with the ball screw bearing.
4. The mask material cutting machine according to claim 1, wherein The first rotating hand wheel (401) and the second rotating hand wheel (402) are both arranged as a rotatable handle which can be fixed after the distance between the first cutting knife (501) and the second cutting knife (502) is determined.
5. The mask material cutting machine according to claim 2, wherein Four large connecting holes are arranged on the base (102) for connecting the first transmission shaft (104) and the second transmission shaft (106), and eight small connecting holes are arranged above the large connecting holes for connecting the limiting rod (105).
6. The mask material cutting machine according to claim 1, wherein Two connecting holes are arranged on the mounting block (303) for connecting the first ball screw (403) and the second ball screw (404).
7. The mask material cutting machine according to claim 1, wherein The hydraulic cylinder (301), the hydraulic rod (302) and the mounting block (303) are all arranged as two.
8. The mask material cutting machine according to claim 1, wherein The first ball screw (403) and the second ball screw (404) are both provided with scales for determining the shearing position of the first cutting knife (501) and the second cutting knife (502).
9. The mask material cutting machine according to claim 2, wherein The limiting rod (105) is provided with four.