Steam curing integrated composite material electric pole winding trolley
By using a steam-curing integrated composite material pole winding trolley, the problem of uneven composite material winding was solved, achieving uniform winding of composite yarn and improving the quality of the pole.
Patent Information
- Application Number
- CN202423209330.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
When using existing composite materials to wind utility poles, the composite materials are prone to uneven mixing, which affects the quality of the poles.
The steam-cured integrated composite material pole winding trolley includes a trolley track, trolley platform, drive mechanism, and yarn rack platform. It is equipped with a yarn separating mechanism, yarn leveling mechanism, yarn guiding mechanism, glue application mechanism, and winding mechanism to ensure uniform winding of composite yarn.
This method achieves uniform winding of composite yarn, improves the quality and consistency of utility poles, reduces knotting, and increases production efficiency.
Smart Images

Figure CN223573808U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steam curing integrated composite material electric pole winding trolley technical field, especially relates to a steam curing integrated composite material electric pole winding trolley. BACKGROUND
[0002] The tower is an important component of the transmission line, and the conventional transmission tower is generally made of wood or reinforced concrete material. Due to the nature of the material itself, deformation, cracking and other conditions will occur after a long period of use, and a large amount of manpower and material resources need to be invested in the maintenance of the tower. The tower made of polyurethane composite material has the characteristics of light weight, high strength and strong insulation. With the development of composite material technology and manufacturing process, composite material tower will gradually replace the traditional tower.
[0003] The existing composite material winding electric pole adopts a variety of composite material composite winding. The composite material is first made into a sheet film and then wound. The composite material is easy to mix unevenly, which affects the quality of the electric pole during winding. UTILITY MODEL CONTENTS
[0004] In view of the defects in the prior art, the utility model provides a steam curing integrated composite material electric pole winding trolley, which comprises: a trolley track, a trolley platform arranged on the trolley track, a driving mechanism for driving the trolley platform to move back and forth along the trolley track, and a creel platform arranged on the trolley platform; the creel platform comprises a platform body, a plurality of creels arranged on the platform body, a plurality of composite material rollers arranged on the creels, a yarn separating mechanism, a yarn leveling mechanism, a yarn guiding mechanism, a glue brushing mechanism and a winding mechanism arranged in sequence on one side of the composite material roller.
[0005] Preferably, the yarn separating mechanism comprises a first yarn separating assembly, a second yarn separating assembly and a third yarn separating assembly, the first yarn separating assembly comprises a first yarn separating frame with different heights and a first yarn separating hole arranged on the first yarn separating frame, and the second yarn separating assembly comprises a first yarn separating plate and a second yarn separating hole arranged on the first yarn separating plate; the third yarn separating assembly comprises a second yarn separating plate arranged at an angle with the first yarn separating plate and a third yarn separating hole arranged on the second yarn separating plate.
[0006] Preferably, the yarn leveling mechanism comprises a yarn leveling frame and a plurality of yarn leveling teeth arranged on the yarn leveling frame in a uniform manner, and the openings between adjacent yarn leveling teeth are arranged upward.
[0007] Preferably, the yarn guiding mechanism comprises a yarn guiding roller arranged on one side of the yarn leveling mechanism.
[0008] Preferably, the glue brushing mechanism is arranged at the output end of the yarn guiding mechanism, and the glue brushing mechanism comprises an automatic glue mixing system and a glue brushing assembly in communication with the glue mixing system.
[0009] Preferably, the winding mechanism comprises a clamp jaw arranged on one side of the glue brushing mechanism, which is used for winding output of the composite yarn to a designated position after the glue brushing mechanism brushes glue.
[0010] Preferably, the yarn leveling mechanism is arranged in two sets at intervals, which is used for the beneficial effect of uniform output of the composite yarn in a planar shape.
[0011] The utility model provides a steam solidification integrated composite material electric pole winding trolley, include: trolley track, trolley platform, drive mechanism and creel platform, the creel platform includes platform body, set up creel, composite material cylinder, yarn distributing mechanism, yarn leveling mechanism, yarn guide mechanism, glue brushing mechanism and winding mechanism, the composite material is the composite yarn that sets up on the composite material cylinder, the sand distributing mechanism is used for the guidance of the single yarn drawing, prevents winding, the yarn leveling mechanism is used for the single yarn mixing even output in a planar shape, the yarn guide mechanism is used for the guidance of the planar output composite yarn, so that the composite yarn even presents the sheet shape and leads out through the winding mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0013] Among them, 10, composite yarn, 30, trolley platform, 40, creel platform, 41, platform body, 42, creel, 43, composite material cylinder, 44, yarn distributing mechanism, 441, first yarn distributing assembly, 442, second yarn distributing assembly, 443, third yarn distributing assembly, 444, first yarn distributing hole, 445, second yarn distributing hole, 446, third yarn distributing hole, 45, yarn leveling mechanism, 451, yarn leveling frame, 452, yarn leveling tooth, 46, yarn guide mechanism, 461, yarn guide cylinder, 47, glue brushing mechanism, 48, winding mechanism. DETAILED DESCRIPTION
[0014] The utility model will be described in detail below in combination with specific embodiment. The following embodiment will help the person skilled in the art to further understand the utility model, but does not limit the utility model in any form. It should be pointed out that, for ordinary skilled in the art, without departing from the utility model concept, can make a number of deformation and improvement. These all belong to the protection scope of the utility model.
[0015] REFERENCE Figure 1
[0016] The utility model provides a steam solidification integrated composite material electric pole winding trolley, include: trolley track, set up on trolley track trolley platform 30, drive mechanism and set up on trolley platform 30 the drive mechanism that trolley platform 30 moves to and fro along trolley track and the yarn distributing frame platform 40 of setting, the yarn distributing frame platform 40 includes platform body 41, set up on platform body 41 multiple yarn distributing frames, composite material cylinder 43 is set up on the yarn distributing frame respectively, yarn distributing mechanism 44, even yarn mechanism 45, guide mechanism 46, glue brushing mechanism 47 and winding mechanism 48 are set up in composite material cylinder 43 one side in proper order, composite material is the composite yarn 10 that sets up on composite material cylinder 43, and the guide of the single yarn is drawn out is used for preventing winding, even yarn mechanism 45 is used for the even output of single yarn mixed even plane, and the guide of the plane output composite yarn 10 of guide mechanism 46 is used, so that composite yarn 10 is even and is exported as sheet shape through winding mechanism 48.
[0017] In one embodiment, the yarn distributing mechanism 44 includes a first yarn distributing assembly 441, a second yarn distributing assembly 442, and a third yarn distributing assembly 443. The first yarn distributing assembly 441 includes a first yarn distributing frame with different heights and a first yarn distributing hole 444 disposed on the first yarn distributing frame. The second yarn distributing assembly 442 includes a first yarn distributing plate and a second yarn distributing hole 445 disposed on the first yarn distributing plate. The third yarn distributing assembly 443 includes a second yarn distributing plate disposed at an angle to the first yarn distributing plate and a third yarn distributing hole 446 disposed on the second yarn distributing plate. The composite wire on the composite material cylinder 43 passes through the first yarn distributing hole 444, the second yarn distributing hole 445, and the third yarn distributing hole 446, achieving uniform output of the composite wire at different positions, so that the composite wire is mixed evenly and is not prone to knotting.
[0018] In one embodiment, the even yarn mechanism 45 includes an even yarn rack 451 and a plurality of even yarn teeth 452 disposed on the even yarn rack 451. The openings between adjacent even yarn teeth 452 are disposed upward, so that the composite wire distributed by the yarn distributing mechanism 44 is evenly distributed, and the composite wire is uniformly output in a planar shape.
[0019] In one embodiment, the guide mechanism 46 includes a guide roller 461 disposed on one side of the even yarn mechanism 45. The composite wire output by the yarn distributing mechanism 44 is guided and pressed by the guide roller 461, and the guide roller 461 is a plurality of guide rollers disposed at intervals.
[0020] In one embodiment, the glue brushing mechanism 47 is disposed at the output end of the guide mechanism 46. The glue brushing mechanism 47 includes an automatic glue mixing system and a glue brushing assembly in communication with the glue mixing system.
[0021] In one of the embodiments, the winding mechanism 48 comprises a clamping jaw arranged on one side of the glue brushing mechanism 47, which is used for winding output of the composite yarn 10 to a designated position after the glue brushing mechanism 47 brushes glue, and the clamping jaw is provided with an arc-shaped through hole for guiding the composite material.
[0022] In one of the embodiments, the yarn leveling mechanism 45 is arranged in two sets at intervals, which is used for uniform planar output of the composite yarn 10.
[0023] Beneficial effects:
[0024] The utility model provides a kind of steam curing integrated composite material electric pole winding trolley, comprising: trolley track, trolley platform 30, drive mechanism and yarn separating frame platform 40;The yarn separating frame platform 40 includes platform body 41, setting yarn separating frame, composite material cylinder 43, yarn separating mechanism 44, yarn leveling mechanism 45, yarn guide mechanism 46, glue brushing mechanism 47 and winding mechanism 48.Composite material is composite yarn 10 wound on composite material cylinder 43, and yarn separating mechanism is used for guiding yarn to be pulled out, to prevent winding, yarn leveling mechanism 45 is used for the uniform planar output of single yarn, and yarn guide mechanism 46 is used for the guidance of the planar output composite yarn 10, so that composite yarn 10 is evenly sheet-shaped and guided out by winding mechanism 48.
[0025] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0026] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.
[0027] In the utility model, unless another definite provision and limitation, the term "mount", "link", "connect", "fix" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connectable; can be mechanical connection, also can be electrical connection; can be direct connection, also can indirectly connect through intermediate medium, can be two element internal communication. For ordinary skilled person in the art, the above-mentioned term can be understood according to the specific meaning in the utility model.
[0028] The above is further detailed description of the utility model in combination with specific implementation, and the specific implementation of the utility model cannot be limited to these descriptions. For ordinary skilled person in the art to which the utility model belongs, under the premise of not departing from the concept of the utility model, a number of simple deductions or substitutions can be made.
Claims
1. A vapor-curing integrated composite material pole winding trolley, characterized in that, include: The system includes a trolley track, a trolley platform mounted on the trolley track, a drive mechanism for driving the trolley platform to move back and forth along the trolley track, and a yarn frame platform mounted on the trolley platform. The yarn frame platform includes a platform body, multiple yarn frames mounted on the platform body, composite material rollers mounted on the yarn frames, and a yarn separating mechanism, a yarn leveling mechanism, a yarn guiding mechanism, a glue brushing mechanism, and a winding mechanism mounted sequentially on one side of the composite material rollers.
2. The vapor-curing integrated composite material pole winding trolley according to claim 1, characterized in that, The yarn separating mechanism includes a first yarn separating component, a second yarn separating component, and a third yarn separating component. The first yarn separating component includes a first yarn separating frame at different heights and a first yarn separating hole disposed on the first yarn separating frame. The second yarn separating component includes a first yarn separating plate and second yarn separating holes evenly distributed on the first yarn separating plate. The third yarn separating component includes a second yarn separating plate disposed at an angle to the first yarn separating plate and third yarn separating holes evenly distributed on the second yarn separating plate.
3. The vapor-curing integrated composite material pole winding trolley according to claim 1, characterized in that, The yarn spreading mechanism includes a yarn spreading frame and a plurality of yarn spreading teeth evenly distributed on the yarn spreading frame, with the openings between adjacent yarn spreading teeth facing upwards.
4. The vapor-curing integrated composite material pole winding trolley according to claim 1, characterized in that, The yarn guiding mechanism includes a yarn guiding roller disposed on one side of the yarn spreading mechanism.
5. The vapor-curing integrated composite material pole winding trolley according to claim 1, characterized in that, The glue application mechanism is located at the output end of the yarn guiding mechanism, and the glue application mechanism includes an automatic glue mixing system and a glue application component connected to the glue mixing system.
6. The vapor-curing integrated composite material pole winding trolley according to claim 1, characterized in that, The winding mechanism includes a gripper disposed on one side of the glue application mechanism, the gripper being used to wind and output the composite yarn to a designated position after the glue application mechanism has applied glue.
7. The vapor-curing integrated composite material pole winding trolley according to claim 1, characterized in that, The yarn leveling mechanism consists of two sets spaced apart, used to uniformly output the composite yarn in a planar shape.