Motor home door panel compounding and reverse edge covering equipment
By designing a vehicle door panel lamination and reverse edge wrapping equipment, and utilizing automated components such as electric cylinders, heating elements, and negative pressure holes, the automated lamination and edge wrapping of vehicle door panels has been achieved, solving the problem of low efficiency in manual operation and reducing the labor intensity of workers.
Patent Information
- Application Number
- CN202423202293.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The current process of laminating and edging RV door panels mainly relies on manual operation, which is inefficient and requires a lot of labor for workers.
The design incorporates a vehicle door panel lamination and reverse edge-wrapping equipment. Utilizing automated components such as electric cylinders, heating elements, and negative pressure holes, the equipment achieves automatic lamination and edge-wrapping of sheet materials and soft fabrics. Through the coordination of electric push rods and lead screws, automated production is realized.
It improved processing efficiency, reduced the labor intensity of workers, and enabled automated production.
Smart Images
Figure CN223573854U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to door panel processing technical field, concretely is house car door panel composite and reverse edge covering equipment. BACKGROUND
[0002] With the improvement of people's living standards, the house car tourism is favored by the public, and the surface of the house car door panel needs to be compounded with soft material, and the edge needs to be edge covered, and the appearance, sound insulation and the like are improved under the premise of guaranteeing the basic function.
[0003] At present, the compounding and edge covering process are mainly manually carried out, the staff first places the plate on the fixing frame, then heats the glue surface of the soft fabric, and then contacts the plate after the surface of the plate, and then uses a hammer to hit and compound, and then bends the edge of the soft fabric downward to contact the edge of the plate, and then hits and sticks again to complete the edge covering, the manual mode is not high in efficiency, and the labor intensity of the staff is also large.
[0004] Therefore, the utility model designs house car door panel composite and reverse edge covering equipment to solve the problems in the prior art. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing house car door panel composite and reverse edge covering equipment to solve the problems in the background art.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: house car door panel composite and reverse edge covering equipment, comprising: a base, a support is installed on the top of the base, an electric cylinder is installed on the top of the support, the output end of the electric cylinder is connected with a pressure box, a plurality of negative pressure holes are formed in the bottom of the pressure box, a lower fixed block is fixedly installed with the base below the pressure box, a pressure groove and a fabric groove are formed in the top of the middle of the lower fixed block, the fabric groove and the pressure groove are communicated above, a ejection assembly is arranged on the lower fixed block, a moving assembly and a heating assembly are arranged on the other side of the top of the base.
[0007] Preferably, the ejection assembly comprises an electric push rod, the electric push rod is embeddedly installed on the top of the base, the output end of the electric push rod is connected with an ejection block, the bottom of the lower fixed block is provided with an ejection groove in sliding connection with the ejection block, after compounding and reverse edge covering, the electric push rod drives the ejection block to ascend, and the door panel can be ejected from the pressure groove, which is convenient for the staff to take out.
[0008] Preferably, the moving assembly comprises a long box, the long box is installed on the side of the top of the base away from the lower fixed block, a long groove is formed in the top of the base, a lead screw is rotatably installed in the long groove, a sliding plate is slidably installed on the outer wall of the lead screw through threads, the lead screw rotates, can drive the sliding plate to slide, and the position of the heating assembly can be adjusted.
[0009] Preferably, the heating assembly comprises a gas tank, one side of the gas tank is fixedly installed with one side of the sliding plate, and the bottom of the gas tank is provided with a plurality of gas nozzles.
[0010] Preferably, the top of the gas tank is provided with a door plate placing groove, through the door plate placing groove, the worker can accurately position the door plate above the pressing groove after turning the door plate into the door plate placing groove.
[0011] Preferably, the inner wall of the pressing groove is provided with a rubber strip, the rubber strip can protect the surface of the soft fabric, and when the edge is wrapped, the elasticity of the rubber strip can improve the effect of the plate edge and the soft fabric.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1. The utility model discloses a soft fabric and plate composite device, which comprises a base, a support, an electric cylinder, a pressing box, a negative pressure hole, a lower fixed block, a pressing groove, a fabric groove, a heating assembly and a rubber strip. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is a front view schematic diagram of the utility model;
[0015] Fig. 2 It is a bottom view schematic diagram of the utility model;
[0016] Fig. 3 It is a structure schematic diagram of the ejection assembly of the utility model.
[0017] In the drawing: 1, base; 2, support; 3, electric cylinder; 4, pressing box; 5, negative pressure hole; 6, lower fixed block; 7, pressing groove; 8, fabric groove; 9, ejection assembly; 901, electric push rod; 902, ejection block; 903, ejection groove; 10, moving assembly; 101, long box; 102, long groove; 103, lead screw; 104, sliding plate; 11, heating assembly; 111, gas tank; 112, gas nozzle; 113, door plate placing groove; 12, rubber strip. DETAILED DESCRIPTION
[0018] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments only are a part of embodiments of the utility model, and not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.
[0019] Please refer to Figs. 1-3 The utility model provides an embodiment: house car door plate composite and reverse edge covering equipment, include: base 1, the top one side of base 1 is installed with support 2, the top of support 2 is installed with electric cylinder 3, the output end of electric cylinder 3 is connected with pressure box 4, a plurality of negative pressure holes 5 are seted up in the bottom of pressure box 4, the lower fixed block 6 of being fixedly installed with base 1 is equipped at the directly below of pressure box 4, the top middle part of lower fixed block 6 is seted up with pressure groove 7 and fabric groove 8, fabric groove 8 and the upper communication of pressure groove 7, be equipped with the ejection assembly 9 on lower fixed block 6, the top other side of base 1 is equipped with moving assembly 10 and heating assembly 11, be equipped with vacuum pump on support 2, vacuum pump and pressure box are communicated through hose.
[0020] Please refer to Figs. 1-3 In the present embodiment: the ejection assembly 9 includes electric push rod 901, electric push rod 901 is embeddedly installed at the top of base 1, the output end of electric push rod 901 is connected with ejection block 902, the bottom of lower fixed block 6 is seted up with the ejection slot 903 of sliding connection with ejection block 902.
[0021] Please refer to Figs. 1-3 In the present embodiment: the moving assembly 10 includes long box 101, long box 101 is installed at the top of base 1 and away from one side of lower fixed block 6, the top of base 1 is seted up with long slot 102, long slot 102 is rotatably installed with lead screw 103, the outer side wall of lead screw 103 is slidably installed with sliding plate 104 through thread, and one side of lead screw is connected with servo motor output end.
[0022] Please refer to Figs. 1-3 In the present embodiment: the heating assembly 11 includes gas box 111, one side of gas box 111 is fixedly installed with one side of sliding plate 104, a plurality of gas nozzles 112 are equipped at the bottom of gas box 111, hot air blower is equipped on sliding plate 104, and hot air blower is communicated with gas box 111 through air pipe, both ends of gas box 111 are installed with L-shaped rod, the bottom of L-shaped rod is equipped with roller that is rollingly connected with base, and the rolling of roller is driven by gas box movement, which can improve the stability of gas box.
[0023] Please refer to Figs. 1-3 In the present embodiment: the top of gas box 111 is seted up with door plate placing groove 113.
[0024] Please refer to Figs. 1-3In the present embodiment: the inner wall of the pressing groove 7 is provided with a rubber strip 12.
[0025] Working principle: first, the fabric with glue is placed in the fabric groove 8, then the screw rod 103 rotates to drive the sliding plate 104 to move, so that the air tank 111 moves to the upper side of the lower fixed block 6, the air nozzle 112 sprays hot air to activate the glue on the fabric, during the activation process, the worker can place the plate in the door plate placing groove 113 for positioning, then the electric cylinder 3 drives the pressing box 4 to descend, the negative pressure hole 5 at the bottom of the pressing box 4 adsorbs the plate, after heating is completed, the screw rod 103 reverses to drive the air tank 111 to return to the original position, then the electric cylinder 3 drives the pressing box 4 to descend, so that the plate descends to contact with the fabric, the plate drives the fabric into the pressing groove 7 for compounding, the pressing groove 7 is slightly larger than the plate, the fabric in the middle position descends into the pressing groove 7, so that the four corners of the fabric are raised to contact with the edge of the plate, the edge of the plate is wrapped, the reverse edge wrapping is completed, after the compounding and edge wrapping are completed, the electric push rod 901 drives the ejection block 902 to rise, so that the plate is lifted, which is convenient for the worker to take, the contents not described in detail in the present description belong to the prior art known to those skilled in the art.
[0026] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. RV door panel composite and reverse edge binding equipment, including: The base (1) is characterized in that: a bracket (2) is installed on one side of the top of the base (1), an electric cylinder (3) is installed on the top of the bracket (2), the output end of the electric cylinder (3) is connected to a pressure box (4), a plurality of negative pressure holes (5) are opened at the bottom of the pressure box (4), a lower fixing block (6) is provided directly below the pressure box (4) and fixedly installed with the base (1), a pressure groove (7) and a fabric groove (8) are opened at the middle of the top of the lower fixing block (6), the upper part of the fabric groove (8) and the pressure groove (7) are connected, an ejection component (9) is provided on the lower fixing block (6), and a moving component (10) and a heating component (11) are provided on the other side of the top of the base (1).
2. The RV door panel composite and reverse edge-wrapping equipment according to claim 1, characterized in that: The ejection assembly (9) includes an electric push rod (901), which is embedded in the top of the base (1). The output end of the electric push rod (901) is connected to an ejection block (902), and the bottom of the lower fixing block (6) is provided with an ejection groove (903) that is slidably connected to the ejection block (902).
3. The RV door panel composite and reverse edge-wrapping equipment according to claim 1, characterized in that: The moving component (10) includes a long box (101) which is installed on the top of the base (1) away from the lower fixing block (6). The top of the base (1) is provided with a long groove (102), and a lead screw (103) is rotatably installed in the long groove (102). A sliding plate (104) is slidably installed on the outer side wall of the lead screw (103) by means of threads.
4. The RV door panel composite and reverse edge-wrapping equipment according to claim 3, characterized in that: The heating assembly (11) includes an air box (111), one side of which is fixedly installed on one side of the slide plate (104), and the bottom of the air box (111) is provided with a plurality of air nozzles (112).
5. The RV door panel composite and reverse edge-wrapping equipment according to claim 4, characterized in that: The top of the air box (111) is provided with a door panel placement slot (113).
6. The RV door panel composite and reverse edge-wrapping equipment according to claim 1, characterized in that: The inner wall of the pressure groove (7) is provided with a rubber strip (12).