Stone composite material pipe and stone composite material pipe manufacturing device
By combining a heating container, a stranding mechanism, an impregnation tank, and a thermosetting mechanism, the manufacturing process of basalt composite tubes is simplified, costs are reduced, and strength is improved, thus solving the problem of the difficulty in the widespread application of basalt composite tubes.
Patent Information
- Application Number
- CN202423191859.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The manufacturing process of basalt composite material pipes is complex and the manufacturing cost is high, making it difficult to apply them widely to industries related to people's livelihoods.
The process involves forming basalt fiber filaments using a heating container, forming basalt fiber bundles through a stranding mechanism, and then impregnating the substrate in a dyeing tank. The process is followed by gradient heating and curing using a thermosetting mechanism, and finally, the basalt composite material tube is removed by a part removal mechanism.
The manufacturing process has been simplified, costs have been reduced, and the strength and corrosion resistance of the basalt composite pipe have been guaranteed.
Smart Images
Figure CN223573888U_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of pipe manufacturing technology, and in particular to a basalt composite material pipe and a basalt composite material pipe manufacturing apparatus. Background Technology
[0002] The Classic of Mountains and Seas records that "Mount Yingliang is rich in blue jade and black stone." Black stone is a type of black stone. Black stone (commonly known as basalt) is formed by the cooling of lava produced during volcanic eruptions. The Ulanhot area in southeastern Inner Mongolia, my country, has huge reserves of black stone. Therefore, developing and utilizing black stone will generate huge economic benefits.
[0003] Compared with commonly used PE pipes and metal pipes, pipe fittings made of basalt composite materials have advantages such as high hardness and corrosion resistance, making them particularly suitable as road crossing pipelines for transporting gas or tap water.
[0004] However, in practical applications, basalt composite pipes suffer from complex manufacturing processes and high production costs, making it difficult for them to be widely used in consumer industries. Therefore, finding a basalt composite pipe with a simple manufacturing process and low cost has become an urgent problem to be solved. Utility Model Content
[0005] To address the problems of complex manufacturing processes and high manufacturing costs in existing technologies for basalt composite material tubes, this disclosure provides a basalt composite material tube and a basalt composite material tube manufacturing apparatus.
[0006] In a first aspect, this disclosure provides an apparatus for manufacturing a basalt composite material tube, the apparatus comprising:
[0007] A heating container, wherein the bottom of the heating container is provided with micron-sized perforations, and the heating container is configured to form molten black stone into black stone fiber filaments through the perforations;
[0008] A jointing mechanism, wherein the jointing mechanism is configured to wind and draw multiple basalt fiber filaments to form a basalt fiber bundle;
[0009] A dyeing tank, wherein a substrate is provided in the dyeing tank, and the tank is configured to dye the basalt fiber bundles passing through the dyeing tank with the substrate.
[0010] A thermosetting mechanism is configured to heat and cure the basalt fiber bundles impregnated with the substrate into a basalt composite material tube.
[0011] A part-removing mechanism configured to pull the basalt composite tube out of the thermosetting mechanism.
[0012] In one embodiment of this disclosure, the thermosetting mechanism is provided with a first annular heating chamber, a second annular heating chamber, and a third annular heating chamber sequentially along the axial direction, wherein,
[0013] The first annular heating chamber is configured to store 90°C heating oil, the second annular heating chamber is configured to store 120°C heating oil, and the third annular heating chamber is configured to store 150°C heating oil.
[0014] In one embodiment of this disclosure, a core mold is provided at the axis of the thermosetting mechanism, and the core mold is configured to support the basalt fiber bundle until it is heated and cured.
[0015] In one embodiment of this disclosure, the picking mechanism includes a first pulling member and a second pulling member, both of which are configured to selectively clamp or release the pyrite composite material tube and, driven by a mobile device, pull the pyrite composite material tube out of the thermosetting mechanism.
[0016] Secondly, this disclosure provides a basalt composite material tube, which is manufactured by the aforementioned basalt composite material tube manufacturing apparatus.
[0017] One beneficial effect of this disclosure is that the manufacturing apparatus for the basalt composite material tube provided includes a heating container, a stranding mechanism, a dyeing tank, a thermosetting mechanism, and a part removal mechanism. The heating container heats the basalt powder to melt it, which then flows out through a drain hole to form basalt fiber filaments. The stranding mechanism draws multiple basalt fiber filaments into a basalt fiber bundle. The basalt fiber bundle is then dyed with a substrate in the dyeing tank and enters the thermosetting mechanism for heating and curing to become the basalt composite material tube. Finally, the part removal mechanism pulls the basalt composite material tube out of the thermosetting mechanism.
[0018] The manufacturing apparatus for basalt composite material tubes disclosed herein is not only simple in structure, but also effectively ensures the strength of the basalt composite material tubes.
[0019] Other features and advantages of this disclosure will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description
[0020] The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments of the present disclosure and, together with their description, serve to explain the principles of the present disclosure.
[0021] Figure 1 This is a manufacturing process flow diagram of a basalt composite material tube provided in one embodiment of the present disclosure;
[0022] Figure 2This is a flowchart illustrating the manufacturing process of basalt fiber bundles according to an embodiment of this disclosure;
[0023] Figure 3 This is a schematic diagram of a heating container structure provided in an embodiment of the present disclosure;
[0024] Figure 4 This is a schematic diagram of a partnership structure provided in one embodiment of the present disclosure;
[0025] Figure 5 This is a schematic diagram of the processing of basalt fiber bundles provided in an embodiment of the present disclosure;
[0026] Figure 6 This is a cross-sectional view of a thermosetting mechanism provided in an embodiment of this disclosure;
[0027] Figure 7 This is a schematic diagram of the structure of a picking mechanism provided in one embodiment of this disclosure.
[0028] Figures 1 to 7 The one-to-one correspondence between the component names and the reference numerals in the figures is as follows:
[0029] 1. Heating container; 2. Basalt fiber filament; 3. Basalt fiber bundle; 4. Roller; 5. Twisting mechanism; 51. First circular threading plate; 52. Second circular threading plate; 53. Third circular threading plate; 54. Wire bundle component; 6. Impregnation tank; 7. Thermosetting mechanism; 71. First annular heating chamber; 72. Second annular heating chamber; 73. Third annular heating chamber; 74. Core mold; 8. Surface felt; 9. Basalt composite material tube; 10. Part removal mechanism; 101. First pulling component; 102. Second pulling component; 103. First moving component; 104. Second moving component. Detailed Implementation
[0030] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present disclosure.
[0031] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this disclosure or its application or use.
[0032] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0033] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.
[0034] The specific embodiments of this disclosure are described below with reference to the accompanying drawings.
[0035] In this article, terms such as "up," "down," "front," "back," "left," and "right" are used only to indicate the relative positional relationship between related parts, rather than to define the absolute position of these related parts.
[0036] In this article, "first," "second," etc., are used only to distinguish one another, and not to indicate degree of importance, order, or prerequisite for each other.
[0037] In this document, terms such as “equal” and “same” are not strict mathematical and / or geometric limitations, but also include errors that are understandable to those skilled in the art and permissible in manufacturing or use.
[0038] To address the problems of complex manufacturing processes and high manufacturing costs in existing basalt composite material tubes, this disclosure provides a method for manufacturing basalt composite material tubes, see [link to relevant documentation]. Figure 1 The method for manufacturing the basalt composite material tube disclosed herein includes the following steps:
[0039] S102: Processing raw basalt into basalt powder, wherein the raw basalt contains 47% to 52% silicon dioxide and 12% to 15% aluminum oxide;
[0040] S104: Melt basalt powder to form a basalt solution and draw it into basalt fiber bundles;
[0041] S106: After impregnating the substrate with basalt fiber bundle 3, a surface felt 8 is applied to the outside of the basalt fiber bundle 3, and the bundle is then fed into a pipe mold for segmented thermosetting to form a basalt composite material pipe 9;
[0042] S108: After the basalt composite material tube has cooled down, pull out the basalt composite material tube and cut it.
[0043] It should be noted that the basalt raw material referred to in this disclosure refers to massive basalt formed by volcanic eruptions in mining areas. Due to the varying proportions of its components, the basalt exhibits different characteristics. The basalt raw material selected in this disclosure contains 47% to 52% silicon dioxide and 12% to 15% aluminum oxide, with the remaining elements including calcium oxide and iron oxide. Compared to basalt raw materials with other compositions, basalt composite pipes processed from basalt raw materials with this specific composition exhibit advantages such as corrosion resistance and high strength.
[0044] The specific steps in step S102 involving the processing of basalt powder from the basalt raw material plant include:
[0045] The raw material of black stone is processed into black stone particles of a preset mesh size, and then the black stone particles are crushed into black stone powder by a crushing mechanism. It should be noted that the preset mesh size range of black stone particles is 600 mesh to 800 mesh.
[0046] After the raw material is processed into powder in step S102, the manufacturing process proceeds to step S104, where the powder is melted to form a solution and then drawn into fiber bundles 3. Specifically, S104 includes the following steps:
[0047] S1040: Add the black stone powder to the heating container. Adding the black stone in powder form to the heating container can effectively accelerate the melting speed of the black stone.
[0048] S1041: Heat the pyrite powder in the heating container to melt it and form a pyrite solution.
[0049] It should be noted that the heating temperature and pressure in step S1041 are controlled to heat the basalt powder into a basalt solution. For example, in one embodiment, the heating temperature is 1500℃ and the pressure can be 1 GPa.
[0050] S1042: The heated basalt solution is processed into basalt fiber filaments.
[0051] Specifically, see Figure 3 The bottom of the heating container has several holes. The diameter of the holes depends on the diameter requirement of the basalt fiber. In one embodiment, the diameter of the holes is between 5 and 10 μm.
[0052] The pyrite solution inside the heating container flows out through the leak under its own gravity. After flowing out and cooling, it forms flexible filaments, namely pyrite fibers. The diameter of these pyrite fibers depends on the size of the leak, such as in the embodiment described above where the diameter ranges from 5 to 10 μm. Of course, the diameter of the pyrite fibers can be determined according to actual product requirements; this is merely an illustrative example.
[0053] S1043: The basalt fiber filaments are twisted together to form basalt fiber bundles.
[0054] Specifically, in one embodiment, the shareholding processing steps of this disclosure are completed by the shareholding institution, see [link to relevant documentation]. Figure 4The stranding mechanism 5 includes a first circular threading plate 51, a second circular threading plate 52, a third circular threading plate 53, and a wire harness 54, which are spaced apart and parallel to each other. The first circular threading plate 51, the second circular threading plate 52, and the third circular threading plate 53 are coaxially arranged and can rotate around the axis of the stranding mechanism 5. At the same time, the first circular threading plate 51, the second circular threading plate 52, and the third circular threading plate 53 are evenly provided with a plurality of threading holes in the circumference.
[0055] During the twisting process, multiple black stone fiber filaments 2 pass through the threading holes of the third circular threading plate 53, the second circular threading plate 52 and the first circular threading plate 51 in sequence, and one end of these black stone fiber filaments 2 is wrapped around the roller 4.
[0056] During the operation of the joint mechanism 5, as the diameters of the third circular threading plate 53, the second circular threading plate 52 and the first circular threading plate 51 decrease, multiple black stone fiber filaments 2 are gathered together under the action of the third circular threading plate 53, the second circular threading plate 52 and the first circular threading plate 51.
[0057] At the position between the first circular threading plate 51 and the wire bundle 54, a wetting agent is applied to the basalt fiber filaments 2 that are about to converge, so as to prevent the basalt fiber filaments 2 from sticking together after contact with high temperature. At the same time, it is also conducive to the subsequent coupling of the basalt fiber bundle 3 and the substrate, and plays a bridging role in the bonding of the basalt fiber bundle 3 and the substrate.
[0058] Simultaneously, the third circular threading plate 53, the second circular threading plate 52, and the first circular threading plate 51 drive the black stone fiber filaments 2 to rotate relative to the axis of the twisting mechanism, causing these black stone fiber filaments 2 to intertwine and form black stone fiber bundles 3. Then, the black stone fiber bundles 3 pass through the binding member 54 to straighten them. At the same time, the roller 4 rotates continuously, causing the newly formed black stone fiber bundles 3 to wind around the roller 4. Finally, the roller 4 with the black stone fiber bundles 3 is placed on the yarn frame.
[0059] In step S106, after impregnating the substrate with basalt fiber bundles, a surface felt is applied to the outside of the basalt fiber bundles, and the bundles are then fed into a pipe mold for segmented thermosetting to form a basalt composite material pipe. This step specifically involves:
[0060] Multiple rollers placed on a yarn rack draw out bundles of bast fiber, which then pass through... Figure 5 When the basalt fiber bundles are immersed in the dyeing tank, the surface of these basalt fiber bundles is dyed with the substrate. Then, a surface mat 8 is placed on the surface of the basalt fiber bundles 3 to enhance the strength of the basalt composite tube 9. These basalt fiber bundles then enter the thermosetting mold to form the basalt composite tube.
[0061] In step S108, the genshi composite material tube in the thermosetting mold is formed and cooled. Then, the genshi composite material tube is taken out by the part removal mechanism and cut to form a usable tube product.
[0062] The manufacturing method of the basalt composite material tube disclosed herein is simple and can guarantee the strength requirements of the basalt composite material tube 9.
[0063] In one embodiment of this disclosure, the process of segmenting thermosetting and molding the input pipe fitting into a basalt composite material pipe using a pipe fitting mold includes step S202:
[0064] S202: The pipe fitting is formed into a basalt composite material pipe by undergoing segmented thermosetting treatment in the mold with increasing temperature gradients of the first working temperature, the second working temperature, and the third working temperature.
[0065] In the actual processing, the basalt fiber bundle 3 needs to be heated gradually to make the basalt fiber bundle 3 completely bond with the substrate to form the basalt composite material tube 9.
[0066] Specifically, in one embodiment of this disclosure, the first operating temperature is 90°C, the second operating temperature is 120°C, and the third operating temperature is 150°C. After being heated at gradient temperatures of 90°C, 120°C, and 150°C, the basalt fiber bundle 3 is completely bonded to the substrate and, after curing, becomes the basalt composite material tube 9.
[0067] After being heated in the gradient described above, the basalt fiber bundle 3 can be fused with the substrate, thereby improving the overall strength of the basalt composite material tube 9.
[0068] In one embodiment of this disclosure, the process of segmenting thermosetting and molding the input pipe fitting into a basalt composite material pipe 9 within a pipe fitting mold includes step S302:
[0069] S302: After inputting the pipe fitting mold, the pipe fitting is thermoset in sections under a preset working pressure and within a preset time to form a basalt composite material pipe 9. The preset working pressure is 10 MPa to 15 MPa and the preset time is 20 s to 50 s.
[0070] In actual processing, such as Figure 2 As shown, during the gradient heating process of the basalt fiber bundle 3, it is also necessary to pressurize the basalt fiber bundle 3 and control the processing time of the basalt fiber bundle 3 so that the basalt composite material tube 9 can reach the preset strength.
[0071] In one embodiment of this disclosure, drawing the basalt fiber bundle 3 includes the following steps:
[0072] S402: First, black stone fiber filaments 2 are drawn out from the black stone solution;
[0073] S404: Multiple black stone fiber filaments 2 are wound and drawn to form a black stone fiber bundle 3.
[0074] As mentioned above, the pyrite powder forms a pyrite solution after heating, and the pyrite solution forms pyrite fiber filaments 2 under the action of heating container 1. The diameter of the pyrite fiber filaments 2 is in the range of 5μm to 10μm.
[0075] After being coated with a sizing agent, these black stone fiber filaments 2 are drawn and twisted into a black stone fiber bundle 3 by a roller 4. For example, a black stone solution is heated in a container 1 to form 100 black stone fiber filaments 2. After being coated with a sizing agent, these black stone fiber filaments 2 are drawn by the roller 4 to form a black stone fiber bundle 3.
[0076] Because the diameter of a single black stone fiber filament 2 is relatively thin, a single black stone fiber bundle 3 formed by multiple black stone fiber filaments 2 has higher strength and a more stable structure.
[0077] In one embodiment of this disclosure, the substrate includes basalt powder and organic resin, and the ratio of basalt fiber to basalt powder and organic resin is 3:1:1.
[0078] In practical applications, considering manufacturing costs, organic resin and basalt powder are mixed to form a substrate, with the ratio of basalt fiber, basalt powder and organic resin being 3:1:1. This setting can reduce the proportion of basalt fiber bundle 3, that is, use basalt powder to replace part of the basalt fiber bundle 3, thereby reducing the manufacturing cost of basalt composite material tube 9, while ensuring the strength of basalt composite material tube 9.
[0079] Furthermore, the aforementioned organic resin can be epoxy resin, unsaturated resin, isophthalic resin, or phenolic resin. In one embodiment provided in this disclosure, the organic resin used in the substrate is an unsaturated resin. By adding unsaturated resin to the basalt fiber bundles, the corrosion resistance, strength, and water resistance of the basalt composite material tube are ensured.
[0080] Secondly, this disclosure provides a manufacturing apparatus for a basalt composite material tube 9, which includes: a heating container 1, a stranding mechanism 5, an impregnation tank 6, a thermosetting mechanism 7, and a part removal mechanism 10.
[0081] Specifically, the bottom of the heating container 1 is provided with micron-sized perforations, and the heating container 1 is configured to form black stone fiber filaments 2 by passing the molten black stone through the perforations;
[0082] The joint venture 5 is configured to wind and pull multiple black stone fiber filaments 2 to form a black stone fiber bundle 3;
[0083] The dyeing tank 6 contains a substrate and is configured to dye the basalt fiber bundle 3 that has passed through the dyeing tank with the substrate.
[0084] The thermosetting mechanism 7 is configured to heat and cure the basalt fiber bundles 3 impregnated with the substrate into basalt composite material tubes 9.
[0085] The extraction mechanism 10 is configured to pull the basalt composite tube 9 out of the thermosetting mechanism 7.
[0086] like Figure 3 As shown, the upper space of the heating container 1 is used to place the black stone powder. Then, the black stone powder is heated by the heating container 1. As the black stone powder is heated, it forms a black stone solution. Under its own gravity, the black stone solution flows out along the leakage hole set at the bottom of the heating container 1, forming multiple black stone fiber filaments 2.
[0087] Then, under the action of the stranding mechanism 5, multiple basalt fiber filaments 2 form a single basalt fiber bundle 3. For details, see [link to details]. Figure 4 The stranding mechanism 5 includes a first circular threading plate 51, a second circular threading plate 52, a third circular threading plate 53, and a wire harness 54, which are spaced apart and parallel to each other. The first circular threading plate 51, the second circular threading plate 52, and the third circular threading plate 53 are coaxially arranged and can rotate around the axis of the stranding mechanism 5. At the same time, the first circular threading plate 51, the second circular threading plate 52, and the third circular threading plate 53 are evenly provided with a plurality of threading holes in the circumference.
[0088] During the twisting process, multiple black stone fiber filaments 2 pass through the threading holes of the third circular threading plate 53, the second circular threading plate 52 and the first circular threading plate 51 in sequence, and one end of these black stone fiber filaments 2 is fixed to one end of the black stone fiber filament 2 that serves as the main thread, and finally wound around the roller 4.
[0089] During the operation of the joint mechanism 5, as the diameters of the third circular threading plate 53, the second circular threading plate 52 and the first circular threading plate 51 decrease, multiple black stone fiber filaments 2 are gathered together under the action of the third circular threading plate 53, the second circular threading plate 52 and the first circular threading plate 51.
[0090] At the position between the first circular threading plate 51 and the wire bundle 54, a wetting agent is applied to the basalt fiber filaments 2 that are about to converge, so as to prevent the basalt fiber filaments 2 from sticking together after contact with high temperature. At the same time, it is also conducive to the subsequent coupling of the basalt fiber bundle 3 and the substrate, and plays a bridging role in the bonding of the basalt fiber bundle 3 and the substrate.
[0091] Simultaneously, the third circular threading plate 53, the second circular threading plate 52, and the first circular threading plate 51 drive the black stone fiber filaments 2 to rotate relative to the axis of the twisting mechanism, causing these black stone fiber filaments 2 to intertwine and form black stone fiber bundles 3. Then, the black stone fiber bundles 3 pass through the binding member 54, which straightens them. Meanwhile, the roller 4 rotates continuously, causing the newly formed black stone fiber bundles 3 to wind around the roller 4. Finally, the rollers with the black stone fiber bundles are placed on the yarn frame.
[0092] Then, as Figure 5 As shown, multiple bundles of bast fiber 3 are drawn out from the rollers on the yarn rack and impregnate the substrate through the dyeing tank 6. Specifically, perforators are provided on both sides of the dyeing tank. Under the action of the perforators, the multiple bundles of bast fiber 3 are suspended directly above the dyeing tank. Due to the influence of their own weight, the bast fiber bundle 3 located in the middle of the dyeing tank will hang down and enter the dyeing tank, thereby contacting the substrate inside the dyeing tank, thus realizing the process of impregnating the bast fiber bundle 3 with the substrate.
[0093] Subsequently, the basalt fiber bundle 3, which is impregnated with the substrate, is prepared to enter the thermosetting mechanism 7. During this process, the surface felt laying device set on the thermosetting mechanism 7 will lay the surface felt 8 on the surface of the basalt fiber bundle 3.
[0094] After the surface felt 8 is applied to the surface of the basalt fiber bundle 3, the basalt fiber bundle 3 enters the thermosetting mechanism 7. After being heated by the gradient of the thermosetting mechanism 7, the basalt fiber bundle 3 is heated and cured into a basalt composite material tube 9.
[0095] After the pyrite composite tube 9 cools down, the part removal mechanism 10 pulls the pyrite composite tube 9 out of the thermosetting mechanism 7 and cuts it so that the length of the pyrite composite tube 9 meets the usage requirements.
[0096] The manufacturing apparatus for the basalt composite material tube 9 disclosed herein has a simple structure and can realize the complete processing from basalt raw materials to basalt composite material tube 9 with a high level of automation.
[0097] In one embodiment of this disclosure, the thermosetting mechanism 7 is provided with a first annular heating chamber 71, a second annular heating chamber 72 and a third annular heating chamber 73 in sequence along the axial direction. The first annular heating chamber 71 is configured to store 90°C heating oil, the second annular heating chamber 72 is configured to store 120°C heating oil, and the third annular heating chamber 73 is configured to store 150°C heating oil.
[0098] like Figure 6As shown, the thermosetting mechanism 7 is provided with a first annular heating chamber 71, a second annular heating chamber 72, and a third annular heating chamber 73 along the axial direction. During use, hot oil at different temperatures is introduced into the first annular heating chamber 71, the second annular heating chamber 72, and the third annular heating chamber 73 to achieve gradient heating of the basalt fiber bundle 3.
[0099] In one embodiment of this disclosure, a core mold 74 is provided at the center of the thermosetting mechanism 7, and the core mold 74 is configured to support the basalt fiber bundle 3 until it is heated and cured.
[0100] Continue to refer to Figure 6 A core mold 74 is provided at the center of the thermosetting mechanism 7. When the basalt fiber bundle 3 enters the thermosetting mechanism 7, multiple basalt fiber bundles 3 adhere to the core mold 74. When the basalt fiber bundle 3 is heated, it will solidify into the shape of a tube along the core mold 74.
[0101] In one embodiment of this disclosure, the picking mechanism 10 includes a first pulling member 101 and a second pulling member 102. Both the first pulling member 101 and the second pulling member 102 are configured to selectively clamp or release the pyrite composite material tube 9 and, driven by the mobile device, pull the pyrite composite material tube 9 out of the thermosetting mechanism 7.
[0102] like Figure 7 As shown, in order to improve the efficiency of removing the basalt composite material tube 9, this disclosure provides a first pulling member 101 and a second pulling member 102, which work together to remove the basalt composite material tube 9 from the thermosetting mechanism 7.
[0103] Specifically, the first pulling member 101 and the second pulling member 102 can selectively clamp or loosen the basalt composite material tube 9. The first pulling member 101 and the second pulling member 102 are respectively provided with a first moving member 103 and a second moving member 104, so that the first pulling member 101 and the second pulling member 102 can move along the axial direction of the basalt composite material tube 9.
[0104] The specific process of retrieving the part is as follows: when the first pulling member 101 clamps the black stone composite material tube 9, the second pulling member 102 is released. The first pulling member 101 moves the black stone composite material tube 9 along with the first moving member 103. At this time, the second pulling member 102 remains stationary.
[0105] When the first pulling member 101 moves to the first limit position, the second pulling member 102 clamps the black stone composite tube 9, and the first pulling member 101 releases the black stone composite tube 9. Then, the second pulling member 102 pulls the black stone composite tube 9 along with the second moving member 104, and at this time, the first pulling member 101 returns to the first original position under the action of the first moving member 103.
[0106] When the second pulling member 102 reaches the second limit position, the black stone composite material tube 9 is released, and the first pulling member 101, which returns to its original position, clamps the black stone composite material tube 9 again, pulling the black stone composite material tube 9. During this period, the second pulling member 102 returns from the second limit position to the second original position.
[0107] It should be noted that the first and second original positions mentioned above are the starting positions of the first pulling member 101 and the second pulling member 102, respectively. Then, the first pulling member 101 pulls the black stone composite material tube along the axis of the black stone composite material tube to the farthest position that the first pulling member 101 can reach, which is the first limit position. Similarly, the second pulling member 102 pulls the black stone composite material tube along the axis of the black stone composite material tube to the farthest position that the second pulling member 102 can reach, which is the second limit position.
[0108] This process is repeated to remove the pyrite composite material tube 9 from the thermosetting mechanism 7, thus improving the efficiency of part removal.
[0109] Thirdly, this disclosure provides a basalt composite material tube 9, which is manufactured using the aforementioned method. This basalt composite material tube 9 features low cost and high strength, making it suitable for applications in numerous industries related to people's livelihoods.
[0110] The various embodiments of this disclosure have been described above. These descriptions are exemplary and not exhaustive, and are not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or technical improvements to the embodiments in the market, or to enable others skilled in the art to understand the embodiments disclosed herein. The scope of this disclosure is defined by the appended claims.
Claims
1. A manufacturing apparatus for basalt composite material pipes, characterized in that, The apparatus for manufacturing the basalt composite material tube includes: Heating container (1), the bottom of the heating container (1) is provided with micron-sized leakage holes, the heating container (1) is configured to form black stone fiber filaments (2) through the leakage holes after hot melting of black stone. A twisting mechanism (5) is configured to wind and draw multiple basalt fiber filaments (2) to form a basalt fiber bundle (3). A dyeing tank (6) is provided with a substrate and is configured to dye the basalt fiber bundle (3) passing through the dyeing tank (6) with the substrate. Thermosetting mechanism (7) is configured to heat and cure the basalt fiber bundle (3) impregnated with the substrate into a basalt composite material tube (9). The part-removing mechanism (10) is configured to pull the basalt composite tube (9) out of the thermosetting mechanism (7).
2. The apparatus for manufacturing a basalt composite material tube according to claim 1, characterized in that, The thermosetting mechanism (7) is provided with a first annular heating chamber (71), a second annular heating chamber (72), and a third annular heating chamber (73) sequentially along the axial direction, wherein, The first annular heating chamber (71) is configured to store 90°C heating oil, the second annular heating chamber (72) is configured to store 120°C heating oil, and the third annular heating chamber (73) is configured to store 150°C heating oil.
3. The apparatus for manufacturing a basalt composite material tube according to claim 2, characterized in that, The thermosetting mechanism (7) has a core mold (74) at its axis, which is configured to support the basalt fiber bundle (3) until it is heated and cured.
4. The apparatus for manufacturing a basalt composite material tube according to claim 1, characterized in that, The picking mechanism (10) includes a first pulling member (101) and a second pulling member (102). Both the first pulling member (101) and the second pulling member (102) are configured to selectively clamp or release the pyrite composite material tube (9) and, driven by the mobile device, pull the pyrite composite material tube (9) out of the thermosetting mechanism (7).
5. A basalt composite material pipe, characterized in that, The basalt composite tube (9) is manufactured by the apparatus for manufacturing the basalt composite tube (9) according to any one of claims 1 to 4.