Tea cake compression device
By introducing a material guiding and drying mechanism and a filter plate structure into the tea cake compression device, the problems of tea leaf falling and tea residue filtration are solved, ensuring the integrity and quality of the tea cake and achieving efficient tea cake production.
Patent Information
- Application Number
- CN202422985557.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing tea cake compression devices are prone to tea leaf falling during feeding, cannot filter tea residue, and cannot effectively dry tea leaves, resulting in loose tea cakes and reduced quality.
A tea cake compression device was designed, comprising a material guiding and drying mechanism and a filter plate structure, for filtering tea dregs and drying tea leaves. At the same time, a limiting plate is set at the discharge port to accommodate molds of different sizes and prevent tea leaves from falling out.
This improved the integrity of the tea cakes, prevented them from becoming loose, ensured high-quality production, and enhanced the equipment's production flexibility.
Smart Images
Figure CN223573915U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of tea cake production, and particularly relates to a tea cake compression device. BACKGROUND
[0002] Tea cake is a tea leaf manufacturing process convenient for transportation and storage, and when tea cakes are made, tea leaves picked and treated need to be cooked at high temperature so that the tea leaves become soft and then are put into a mold for compression.
[0003] The existing tea cake compression device directly conveys tea leaves by using a conveying belt for subsequent tea cake compression, and although the degree of automation is high, there are many inconveniences in actual use, such as the inability to effectively filter tea residue, the inconvenience of high-quality tea cake production, and the easy loosening of tea cakes when compression is performed in humid weather or before tea leaves are dried, and the easy falling of tea leaves when a conventional conveying belt is used for feeding in the production of small-sized tea cakes. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problems of the easy falling of tea leaves during feeding before compression, the inability to filter tea residue, and the inability to dry tea leaves to ensure quality.
[0005] To solve the above problems, the technical scheme adopted by the utility model is as follows: the tea cake compression device provided by the utility model comprises a base and a cake compression mechanism, a vertical plate is fixedly arranged on the upper side of the base, a base frame is fixedly arranged at the bottom of the base, the cake compression mechanism is arranged at the lower part of the vertical plate, and a material guiding and drying mechanism is arranged at the side of the base.
[0006] Further, the cake compression mechanism comprises a material pressing electric telescopic rod, the upper end of the material pressing electric telescopic rod is fixedly connected with the vertical plate, the lower end of the material pressing electric telescopic rod is connected with an upper mold plate through bolts, the upper part of the base is connected with a mold box through bolts, and the upper mold plate and the mold box are movably connected in a matching mode.
[0007] Further, a material pushing mechanism is arranged on the base frame, the material pushing mechanism comprises a material pushing electric telescopic rod, the fixed end of the material pushing electric telescopic rod is fixedly arranged on the base frame, the movable end of the material pushing electric telescopic rod slidably penetrates through the bottom of the base, the upper part of the movable end of the material pushing electric telescopic rod is fixedly provided with a pushing plate, a circular groove that is embedded with the pushing plate is formed in the upper part of the base, and the pushing plate and the circular groove are movably embedded and connected.
[0008] Further, the lower part of the material guide groove is provided with a material distribution mechanism, the material distribution mechanism comprises a material containing plate, the material containing plate is fixedly arranged at the lower part of the material guide frame and directly below the material guide groove, and the material containing plate and the filter plate are arranged in parallel.
[0009] Further, the bottom of the material containing plate is provided with a residue discharging port.
[0010] Further, the residue discharging port is movably provided with a residue containing box.
[0011] Further, the discharge port is located at an obliquely upper position of the mold box.
[0012] Further, the lower part of the discharge port is provided with a limiting electric telescopic rod, the movable end of the limiting electric telescopic rod is fixedly connected with a limiting plate, and the limiting electric telescopic rod and the limiting plate are both provided with two groups and are located at the two sides of the discharge port.
[0013] The beneficial effects achieved by the above structure are as follows:
[0014] 1. The tea cake compression device provided by the scheme ensures the completeness of tea leaves and improves the quality of tea cakes by arranging a filter plate at the lower part of the inner side of the material guide groove for filtering tea residue and arranging a material containing plate for bearing and discharging tea residue.
[0015] 2. The tea cake compression device provided by the scheme increases a baking lamp in the material guide groove, so that tea leaves can be fully dried before compression, and the loose tea cake caused by damp tea leaves is avoided, thereby affecting the appearance of the product.
[0016] 3. The tea cake compression device provided by the scheme introduces an adjustable limiting plate at the discharge port, so that the equipment can adapt to mold boxes of different sizes, tea leaves are prevented from falling, and the flexibility of production is improved. DRAWINGS
[0017] Figure 1 It is a first overall structure schematic view of the utility model;
[0018] Figure 2 It is a second overall structure schematic view of the utility model;
[0019] Figure 3 It is a first local structure schematic view of the utility model;
[0020] Figure 4 It is a second local structure schematic view of the utility model;
[0021] Figure 5 It is an internal structure schematic view of the utility model.
[0022] Among them, 1. Base, 101. Vertical plate, 102. Base frame, 2. Pressing mechanism, 201. Pressing electric telescopic rod, 202. Upper template, 203. Mold box, 3. Pushing mechanism, 301. Pushing electric telescopic rod, 302. Push plate, 4. Material guiding and drying mechanism, 401. Material guide frame, 402. Inlet, 403. Outlet, 404. Material guide trough, 405. Baking lamp, 406. Limiting electric telescopic rod, 407. Limiting plate, 5. Material distribution mechanism, 501. Filter plate, 502. Material holding plate, 503. Slag discharge port, 504. Slag holding box.
[0023] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-2 As shown, the present invention proposes a tea cake compression device, including a base 1 and a pressing mechanism 2. A vertical plate 101 is fixedly mounted on the upper side of the base 1, and a base frame 102 is fixedly mounted on the bottom of the base 1. The pressing mechanism 2 is located below the vertical plate 101 and includes a pressing electric telescopic rod 201. The upper end of the pressing electric telescopic rod 201 is fixedly connected to the vertical plate 101, and the lower end of the pressing electric telescopic rod 201 is bolted to an upper template 202. A mold box 203 is bolted to the upper part of the base 1, and the upper template 202 and the mold box 203 are in a [missing information - likely a specific configuration]. In conjunction with the movable connection, the base frame 102 is equipped with a pushing mechanism 3, which includes a pushing electric telescopic rod 301. The fixed end of the pushing electric telescopic rod 301 is fixed on the base frame 102, and the movable end of the pushing electric telescopic rod 301 slides through the bottom of the base 1. A push plate 302 is fixed on the upper part of the movable end of the pushing electric telescopic rod 301. A circular groove is opened on the upper part of the base 1 to fit with the push plate 302. The push plate 302 and the circular groove are movably fitted and connected to push out the formed tea cake, which facilitates the subsequent collection of the pressed tea cake.
[0026] like Figures 3-5As shown, the tea cake pressing device further comprises a material guiding and drying mechanism 4 arranged at the side of the base 1, the material guiding and drying mechanism 4 comprises a material guiding frame 401 arranged at the side of the base 1, the upper end of the material guiding frame 401 is provided as an inlet 402, the lower end of the material guiding frame 401 is provided with an outlet 403, the outlet 403 is movably provided with a limiting plate 407, the inside of the material guiding frame 401 is provided as an inclined material guiding groove 404, the inside lower part of the material guiding groove 404 is provided with a filter plate 501, the lower part of the material guiding groove 404 is provided with a material distributing mechanism 5, the material distributing mechanism 5 comprises a material containing plate 502, the material containing plate 502 is fixedly arranged at the lower part of the material guiding frame 401 and directly below the material guiding groove 404, the material containing plate 502 and the filter plate 501 are arranged in parallel, the bottom of the material containing plate 502 is provided with a residue discharging port 503 for discharging tea residue, the inside of the residue discharging port 503 is movably provided with a residue containing box 504 for centrally containing the filtered and discharged tea residue, the outlet 403 is located at the obliquely upper position of the mold box 203, the lower part of the outlet 403 is provided with a limiting electric telescopic rod 406, the movable end of the limiting electric telescopic rod 406 is fixedly connected with the limiting plate 407, and the limiting electric telescopic rod 406 and the limiting plate 407 are both provided with two groups and are respectively located at the two sides of the outlet 403.
[0027] In specific use, the upper mold plate 202 and the mold box 203 are selected according to the specification of the tea cake to be pressed, and are fixed on the bottom end of the material pressing electric telescopic rod 201 and the base 1 respectively by bolts, the baking lamp 405 is started to preheat the material guiding groove 404, the tea leaves to be pressed are poured into the material guiding groove 404 from the inlet 402, and fall under the action of gravity, are baked and dried by the baking lamp 405, and are discharged along the outlet 403, so that the tea cake is not affected by the moisture in the subsequent pressing and forming, and the quality of the tea cake is ensured, in the falling process, the debris in the tea leaves is filtered by the filter plate 501 and enters the material containing plate 502, is discharged into the residue containing box 504 from the residue discharging port 503, and the centrally contained tea residue can be taken out by slidingly drawing out the residue containing box 504, so that the tea residue is separated from the tea leaves, and the quality of the subsequent pressed tea cake is ensured, according to the size of the mold box 203, the limiting electric telescopic rods 406 at the two sides of the outlet 403 are started to control the limiting plate 407 to move and change the size of the outlet 403, so that the outlet 403 can adapt to mold boxes 203 of various specifications, and the tea leaves discharged from the outlet 403 are prevented from falling off due to the excessively large outlet 403.
[0028] The above describes the present application and its embodiments, which are not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired by the above description, without departing from the creative concept of the present application, similar structural modes and embodiments can be designed without creativity, which should belong to the protection scope of the present application.
Claims
1. A tea cake compression device, comprising a base and a cake compression mechanism, a vertical plate is fixed on the upper side of the base, a chassis is fixed on the bottom of the base, and the cake compression mechanism is arranged at the lower part of the vertical plate, characterized in that, The material guiding and drying mechanism is arranged on the side of the base, and comprises a material guiding frame arranged on the side of the base, an inlet arranged at the upper end of the material guiding frame, an outlet arranged at the lower end of the material guiding frame, a limiting plate movably arranged on the outlet, an inclined material guiding groove arranged in the material guiding frame, a baking lamp arranged on the inner side of the upper part of the material guiding groove, and a filter plate arranged on the inner side of the lower part of the material guiding groove.
2. A tea cake compression apparatus as claimed in claim 1, wherein: The cake pressing mechanism comprises a pressing material electric telescopic rod, the upper end of which is fixedly connected with the vertical plate, and the lower end of which is connected with an upper mold plate through bolts, the upper mold plate and the mold box are movably connected.
3. A tea cake compression apparatus as claimed in claim 2, wherein: The base frame is provided with a material pushing mechanism, the material pushing mechanism comprises a material pushing electric telescopic rod, the fixed end of the material pushing electric telescopic rod is fixedly arranged on the base frame, the movable end of the material pushing electric telescopic rod slidably penetrates through the bottom of the base, the upper part of the movable end of the material pushing electric telescopic rod is fixedly provided with a pushing plate, the upper part of the base is provided with a circular groove which is embedded with the pushing plate, and the pushing plate and the circular groove are movably embedded and connected.
4. A tea cake compression apparatus as claimed in claim 3, wherein: The lower part of the material guiding groove is provided with a material distributing mechanism, the material distributing mechanism comprises a material containing plate, the material containing plate is fixedly arranged on the lower part of the material guiding frame and directly below the material guiding groove, and the material containing plate and the filter plate are arranged in parallel.
5. A tea cake compression apparatus as claimed in claim 4, wherein: The bottom of the material containing plate is provided with a slag discharging port.
6. A tea cake compression apparatus as claimed in claim 5, wherein: The slag containing box is movably arranged in the slag discharging port.
7. A tea cake compression apparatus as claimed in claim 6, wherein: The outlet is located at an obliquely upper position of the mold box.
8. A tea cake compression apparatus as claimed in claim 7, wherein: The lower part of the outlet is provided with a limiting electric telescopic rod, the movable end of the limiting electric telescopic rod is fixedly connected with the limiting plate, and the limiting electric telescopic rod and the limiting plate are both provided with two groups and are respectively arranged on the two sides of the outlet.