Automatic feeding type braiding machine

By designing an automatic feeding taping machine, and utilizing a transmission chain system driven by a cylinder swing arm and a servo motor, the problem of time-consuming and labor-intensive feeding of fuse resistors after production was solved, realizing automated feeding and taping of fuse resistors and improving production efficiency.

CN223574765UActive Publication Date: 2025-11-21CAIZHI ELECTRONIC TECH (JIANGXI) CO LTD
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Patent Information

Application Number
CN202422805001.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-21
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The current method of feeding fuse resistors after production is time-consuming, labor-intensive, and inefficient.

Method used

Design an automatic feeding taping machine that utilizes a transmission chain system driven by a cylinder swing arm and a servo motor to automate the feeding and taping process of fuse resistors. The system includes the coordinated operation of components such as a first transmission chain, a second transmission chain, a cylinder swing arm, fuse resistor clamps, taping structure, transfer wheel, and taping wheel.

Benefits of technology

The automated feeding and taping of fuse resistors has been achieved, improving production efficiency, reducing manual operation, and ensuring the synchronization and accuracy of each pick-up and placement of fuse resistors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic feeding type braiding machine which comprises a braiding machine body, a first transmission chain and a second transmission chain. The first transmission chain and the second transmission chain are arranged at a right angle of 90 degrees; a cylinder is arranged at the joint end of the first transmission chain and the second transmission chain on the braiding machine main body; a cylinder swing arm is arranged on the cylinder; a fuse resistor clamp capable of rotating by 90 degrees is arranged at the bottom of the cylinder swing arm; a braiding structure is also arranged on the braiding machine main body; the second transmission chain is connected to the braid structure; a first motor is arranged on the braiding machine main body; the first transmission chain is connected with a first motor and is driven by the first motor to rotate; a second motor is arranged in the braiding structure, and the second conveying chain rotates under the action of the second motor. Compared with the prior art, the automatic taping machine has the advantages of automatic feeding, high taping efficiency, time saving, labor saving and the like.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a braider, especially an automatic feeding type braider. BACKGROUND

[0002] After the fuse resistor is produced, it is generally a small size resistor with copper-clad steel on both sides, in order to facilitate packaging and sales, the fuse resistor often needs to be braided, and a batch of fuse resistors are braided into a belt, and when selling, only one belt needs to be packed and shipped for sale.

[0003] However, the current production equipment directly drops the fuse resistor into a collection box after production, and then the staff takes out the fuse resistor from the collection box one by one and puts it on the transmission chain of the braider. Such feeding method not only wastes time and effort, but also has low production efficiency. SUMMARY

[0004] The utility model discloses a kind of automatic feeding type braiders to overcome the defects of the prior art.

[0005] The utility model discloses a kind of automatic feeding type braiders to overcome the defects of the prior art.

[0006] An automatic feeding type braider, the braider includes braider main body;The braider main body is provided with first transmission chain and second transmission chain;The first transmission chain and the second transmission chain are arranged at 90 degrees right angle;The braider main body is provided with cylinder at the junction end position of first transmission chain and second transmission chain;The cylinder is provided with cylinder swing arm that can move left and right and up and down;The cylinder swing arm bottom is provided with fuse resistor clamp that can rotate 90 degrees;The braider main body is also provided with braiding structure for braiding fuse resistor;Second transmission chain is connected to braiding structure;The braider main body is provided with first motor;The first transmission chain is connected first motor, and is driven to rotate by first motor;Braiding structure is provided with second motor, and second transmission chain rotates under the action of second motor;First motor and second motor are frequency synchronization servo motor, so that the transmission speed of first transmission chain and second transmission chain is same.

[0007] Further, the braiding structure is provided with junction wheel;The junction wheel is connected with second motor by passing through braiding structure;Second transmission chain is connected to junction wheel;The junction wheel is provided with a ring of junction wheel teeth for clamping fuse resistor.

[0008] Further, the braid structure is provided with a braid wheel; the braid wheel is sleeved on a rotating shaft, and a braid wheel tooth for clamping the fuse resistor is symmetrically arranged on both sides of the rotating shaft; the rotating shaft is connected with a braid motor; the braid motor is a servo motor synchronized with the second motor.

[0009] Further, the braid structure is provided with an upper support rod on the upper side and a lower support rod on the lower side; the upper support rod is provided with two symmetrically arranged beauty braid wheels on the top, two symmetrically arranged first guide wheels in the middle and two symmetrically arranged second guide wheels on the bottom; the lower support rod is provided with two symmetrically arranged kraft paper wheels on the bottom.

[0010] Further, the braid structure is provided with a cross bar above the braid wheel; the cross bar is provided with a pressing wheel above the clamping tooth on both sides of the braid wheel, so as to press the fuse resistor, the beauty braid and the kraft paper together to complete the braid.

[0011] Further, the braid structure is provided with a transmission wheel for transmitting the completed braid product; the transmission wheel is connected with a transmission motor; the transmission motor is a servo motor synchronized with the second motor.

[0012] Compared with the prior art, the braid machine has the following advantages:

[0013] The produced fuse resistor is directly dropped onto the transmission chain, and then is taken by the cylinder swing arm and placed on another transmission chain, and is directly transmitted to the braid structure for braid, so that the production efficiency is improved, and the transmission chain and the cylinder swing arm are matched in speed and frequency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The structure diagram of the utility model is provided.

[0015] The reference signs in the drawing are shown as:

[0016] 1, braid machine main body; 2, first transmission chain; 3, second transmission chain; 4, cylinder; 5, cylinder swing arm; 6, fuse resistor clamp; 7, braid structure; 8, second motor; 9, first motor; 10, handover wheel; 11, braid wheel; 12, beauty braid wheel; 13, kraft paper wheel; 14, transmission wheel; 15, upper support rod; 16, first guide wheel; 17, second guide wheel; 18, lower support rod; 19, cross bar; 20, pressing wheel. DETAILED DESCRIPTION

[0017] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0019] It should be noted that: similar reference numerals and letters indicate similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0020] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0021] It should be noted that the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0022] In addition, the terms "horizontal", "vertical" and the like do not mean that the components must be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined. EMBODIMENTS

[0023] As Figure 1As shown, an automatic feeding type braider, the braider comprises a braider body 1; the braider body 1 is provided with a first transmission chain 2 and a second transmission chain 3; the first transmission chain 2 and the second transmission chain 3 are arranged at a 90-degree right angle; the braider body 1 is provided with a cylinder 4 at the joint end position of the first transmission chain 2 and the second transmission chain 3; the cylinder 4 is provided with a cylinder swing arm 5 which can move left and right and up and down; the bottom of the cylinder swing arm 5 is provided with a fuse resistor clamp 6 which can rotate 90 degrees, under the action of the cylinder 4, the cylinder swing arm 5 moves vertically and horizontally, and the fuse resistor clamp 6 rotates back and forth 90 degrees at a fixed frequency, the frequency is just set to be transversely parallel to the first transmission chain 2 when falling to the first transmission chain 2 to clamp the fuse resistor, and transversely parallel to the second transmission chain 3 when falling to the second transmission chain 3 to release the fuse resistor.

[0024] The braider body 1 is also provided with a braiding structure 7 for braiding the fuse resistor; the second transmission chain 3 is connected to the braiding structure 7; the braider body 1 is provided with a first motor 9; the first transmission chain 2 is connected to the first motor 9 and is driven to rotate by the first motor 9; the braiding structure 7 is provided with a second motor 8; the braiding structure 7 is provided with a joint wheel 10; the joint wheel 10 passes through the braiding structure 7 and is connected to the second motor 8; the second transmission chain 3 is connected to the joint wheel 10, and the second transmission chain 3 rotates under the action of the second motor 8; the first motor 9 and the second motor 8 are frequency-synchronous servo motors so that the transmission speed of the first transmission chain 2 and the second transmission chain 3 is the same; the braiding structure 7 is also provided with a braiding wheel 11; the braiding wheel 11 is sleeved on a rotating shaft, and a circle of braiding wheel teeth for clamping the fuse resistor is arranged on both sides of the joint wheel 10 in a symmetrical manner; the rotating shaft passes through the braiding structure 7 and is connected to a braiding motor; the braiding motor is a frequency-synchronous servo motor with the second motor 8.

[0025] The upper side of the braiding structure 7 is provided with an upper supporting rod 15, and the lower side is provided with a lower supporting rod 18; the top of the upper supporting rod 15 is provided with two symmetrical beauty braiding wheels 12, the middle is provided with two symmetrical first guide wheels 16, and the bottom is provided with two symmetrical second guide wheels 17; two rolls of beauty braids are wound on the two beauty braiding wheels 12 respectively, and are laid on the braiding wheel claws on both sides of the braiding wheel 11 after passing through the first guide wheel 16 and the second guide wheel 17 respectively; the bottom of the lower supporting rod 18 is provided with two symmetrical kraft paper wheels 13, two rolls of kraft paper are wound on the two kraft paper wheels 13, and are pulled to the braiding wheel claws on both sides of the braiding wheel 11 from the kraft paper wheels 13; the stacking order on the braiding wheel claws is that the lowermost layer is kraft paper, the middle layer is a fuse resistor, and the uppermost layer is a beauty braiding.

[0026] The upper side of the braiding structure 7 is provided with a cross rod 19 directly above the braiding wheel 11; the upper side of the cross rod 19 is provided with a pressing wheel 20 for pressing the fuse resistor, the beauty braiding and the kraft paper together to complete the braiding, and the beauty braiding passes through the upper side of the pressing wheel 20; the pressing wheel 20 is provided with pressing wheel claws engaged with the braiding wheel claws; the braiding structure 7 is further provided with a transmission wheel 14 for transmitting the completed braiding products, beside the braiding machine main body 1; a collecting frame is placed below the transmission wheel 14, and the completed braiding products will fall into the collecting frame after being transmitted by the transmission wheel 14, so that the fuse resistor can be packaged and sold in the form of braiding; the transmission wheel 14 is connected with a transmission motor; the transmission motor is a servo motor synchronous with the frequency of the second motor 8.

[0027] The working principle of the utility model is as follows:

[0028] Firstly, the braider is set at the fuse resistor production equipment, so that the first transmission chain 2 is just below the discharge port of the production equipment, and the produced fuse resistor just falls on the first transmission chain 2 one by one, and the first transmission chain 2 transmits the fuse resistor to the front, at this time, the cylinder swing arm 5 falls under the action of the cylinder 4, the fuse resistor clamp 6 rotates 90 degrees clockwise and then clamps one fuse resistor, the cylinder swing arm 5 rises, then moves horizontally above the second transmission chain 3 and then falls, the fuse resistor clamp 6 rotates 90 degrees counterclockwise and then releases the fuse resistor, so as to take the fuse resistor in a cycle, so as to realize automatic feeding; the fuse resistor on the second transmission chain 3 is transmitted to the end and then falls on the transfer wheel 10, is clamped by the transfer wheel tooth and continues to drive forward, falls from the transfer wheel 10 to the braiding wheel 11, and the copper-clad steel on both sides of the fuse resistor is just clamped in the braiding wheel tooth on both sides of the braiding wheel 11, at this time, the braiding wheel tooth on both sides is paved with the kraft paper tape pulled from below, and the kraft paper tape is set to have sticky surface, the copper-clad steel on both sides of the fuse resistor falls on the kraft paper tape on both sides respectively, and when rotating to the compression wheel 20, together with the beauty pattern braiding coming from above the compression wheel 20, is compressed together by the compression wheel 20, at this time, the structure on each side is kraft paper tape + copper-clad steel + beauty pattern braiding, so as to form a complete fuse resistor braiding, and the completed part of the braiding falls into the collecting frame placed below after the transmission of the transmission wheel 14, and the process is completed.

[0029] The preferred embodiments of the utility model are described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative labor. Therefore, any technical scheme obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the utility model should be within the protection scope determined by the claims.

Claims

1. An automatic feeding taping machine, characterized in that, The braiding machine comprises a braiding machine body (1); the braiding machine body (1) is provided with a first transmission chain (2) and a second transmission chain (3); the first transmission chain (2) and the second transmission chain (3) are arranged at a 90-degree right angle; the braiding machine body (1) is provided with a cylinder (4) at the joint end position of the first transmission chain (2) and the second transmission chain (3); the cylinder (4) is provided with a cylinder swing arm (5) which can move left and right and up and down; the bottom of the cylinder swing arm (5) is provided with a fuse resistor clamp (6) which can rotate by 90 degrees; the braiding machine body (1) is further provided with a braiding structure (7) for braiding the fuse resistor; the second transmission chain (3) is connected to the braiding structure (7); the braiding machine body (1) is provided with a first motor (9); the first transmission chain (2) is connected to the first motor (9) and is driven to rotate by the first motor (9); the braiding structure (7) is provided with a second motor (8); the second transmission chain (3) rotates under the action of the second motor (8); the first motor (9) and the second motor (8) are frequency-synchronous servo motors so that the transmission speed of the first transmission chain (2) and the second transmission chain (3) is the same.

2. The automatic feeding type braider according to claim 1, wherein The braiding structure (7) is provided with a joint wheel (10); the joint wheel (10) is connected to the second motor (8) through the braiding structure (7); the second transmission chain (3) is connected to the joint wheel (10); the joint wheel (10) is provided with a ring of joint wheel teeth for clamping the fuse resistor.

3. The automatic feeding type braider according to claim 2, wherein The braiding structure (7) is further provided with a braiding wheel (11); the braiding wheel (11) is sleeved on a rotating shaft and is provided with a ring of braiding wheel teeth for clamping the fuse resistor on both sides and is symmetrically arranged on both sides of the joint wheel (10); the rotating shaft passes through the braiding structure (7) and is connected to a braiding motor; the braiding motor is a frequency-synchronous servo motor with the second motor (8).

4. The automatic feeding type braider according to claim 3, wherein The upper side of the braiding structure (7) is provided with an upper support rod (15) and the lower side is provided with a lower support rod (18); the top of the upper support rod (15) is provided with two symmetrically arranged beauty braiding wheels (12), the middle is provided with two symmetrically arranged first guide wheels (16), and the bottom is provided with two symmetrically arranged second guide wheels (17); the bottom of the lower support rod (18) is provided with two symmetrically arranged kraft paper wheels (13).

5. An automatic feeding type braider according to claim 4, wherein The braiding structure (7) is provided with a cross bar (19) directly above the braiding wheel (11); the cross bar (19) is provided with a press wheel (20) above the position of the teeth on both sides of the braiding wheel (11); the press wheel (20) is provided with press wheel teeth which are engaged with the braiding wheel teeth.

6. An automatic feeding type braider according to claim 5, wherein The braid structure (7) is further provided with a transmission wheel (14) for transmitting the finished product of the braid; the transmission wheel (14) is connected with a transmission motor; the transmission motor is a servo motor synchronized with the frequency of the second motor (8).