Automatic barrel separating machine in resin processing
By designing an automatic barrel filling machine, the filling barrels are clamped using an electric push rod and a rack and pinion meshing structure, combined with a filter bag. This solves the problems of instability and uneven filling caused by manual handling in traditional resin processing, and achieves stable and efficient resin filling.
Patent Information
- Application Number
- CN202423238162.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In traditional resin processing, the process of separating resin into containers requires manual assistance, which leads to unstable and uneven filling and poses safety hazards.
An automatic barrel dispensing machine was designed, including a support frame, a filter assembly, and a positioning assembly. It uses an electric push rod and a rack and pinion plate meshing structure to clamp the filling barrels and is equipped with a filter screen to ensure filling stability and purity.
It achieves stable filling without manual intervention, avoids resin overflow and uneven filling, improves filling efficiency and quality, and ensures resin purity.
Smart Images

Figure CN223574826U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to resin processing technical field especially relates to a kind of automatic bucket divider in resin processing. BACKGROUND
[0002] Automatic bucket divider in resin processing is a kind of equipment for automatically distributing resin to different filling barrels in resin production process.The role of automatic bucket divider is to improve the efficiency and accuracy of resin processing, reduce the error and labor intensity caused by manual operation. In the resin processing process, automatic bucket divider can quickly and accurately distribute resin from the temporary storage box to each filling barrel, to ensure that the amount of resin in each filling barrel is uniform. At the same time, automatic bucket divider can also monitor and control the filling process to ensure filling quality and safety.
[0003] In the actual resin processing scene, there are some problems in the traditional bucket dividing mode. For example, in a resin processing plant, the traditional bucket dividing operation usually needs manual placing of filling barrels under the discharge pipe, and then manually holding the filling barrels to prevent them from shaking. This way is not only inefficient, but also prone to uneven filling. Because manual holding is difficult to ensure the stability of the filling barrels, the filling barrels are prone to shaking during the filling process, which may cause resin overflow or inaccurate filling amount. In addition, manual operation also has certain safety hazards, and workers may cause accidents due to fatigue or negligence during operation, so the technical field proposes an automatic bucket divider in resin processing to solve the above problems. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides an automatic bucket divider in resin processing, aiming at improving the problem that manual holding is needed but it is difficult to ensure the stability during filling in the existing technology.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an automatic bucket divider in resin processing, comprising a support frame and two filter assemblies, the top of the support frame is provided with a temporary storage box, the outside of the temporary storage box is provided with two filling devices, the outside of the filling device is provided with a discharge pipe, the filter assembly is arranged outside the discharge pipe, the filter assembly is used for filtering treatment when the filling device divides resin into barrels, the top of the support frame is provided with a pad, the outside of the pad is provided with two positioning assemblies, the positioning assembly is used for clamping the outside of the filling barrel.
[0006] The positioning assembly comprises a mounting plate fixedly connected to the outer side of the backing plate, an electric push rod mounted on the outer side of the mounting plate, a rack plate fixedly connected to the output end of the electric push rod, an installation box fixedly connected to the top of the mounting plate, two rotating rods rotatably connected inside the installation box, a cylindrical gear fixedly connected to the outer side of the rotating rod, and a clamping plate fixedly connected to the outer side of the rotating rod.
[0007] Further, the outer side of the rack plate is meshingly connected with the outer sides of the two cylindrical gears, and one end of the rack plate penetrates through the outer wall of the installation box and extends to the outside thereof.
[0008] Further, the outer side of the clamping plate is provided with an antiskid pad, and the outer side of the clamping plate is attached to the outer side of the filling barrel.
[0009] Further, the inner side of the backing plate is provided with a plurality of rollers, and the filling barrel is placed on the top of the rollers, and the top of the temporary storage box is provided with a capping device.
[0010] Further, the filter assembly comprises a movable ring, the movable ring is sleeved on the outer periphery of the discharge pipe, and the bottom of the movable ring is provided with a filter net bag.
[0011] Further, the inner side of the movable ring is fixedly connected with two clamping columns, and the outer side of the discharge pipe is provided with two L-shaped grooves.
[0012] Further, the inner side of the L-shaped groove is provided with a semicircular clamping groove, the outer side of the clamping column is slidably connected with the inner side of the L-shaped groove, and the outer side of the clamping column is clamped with the inner side of the semicircular clamping groove.
[0013] The utility model has the advantages of the following beneficial effects:
[0014] 1、In the utility model, the filling barrel is placed on the backing plate, the position is adjusted to align the feeding port with the bottom of the discharge pipe, the electric push rod is started, the rack plate is pulled to move, the cylindrical gear is driven to rotate, and the rotating rod drives the clamping plate to deflect and clamp the filling barrel, so that the filling barrel can be stabilized during filling, manual holding is not needed, the barrel filling stability is improved, resin overflow or uneven filling is avoided, the filling device is started after the filling barrel is clamped, resin is extracted from the temporary storage box and filled into the filling barrel through the discharge pipe, and the filling barrel is fixed to ensure accurate resin filling.
[0015] 2. In the utility model, the filter screen pocket can intercept the fine impurities of the resin in the temporary storage box during filling, guarantee the purity and quality of the filled resin, and if the filtration effect is affected by the accumulation of impurities after a period of use, the filter screen pocket can be conveniently removed by detaching and cleaning, the movable ring can be gripped to break the clamping of the clamping column and the semicircular clamping groove, the clamping column is made to slide along the inner side of the L-shaped groove to the right angle by rotating the movable ring, the movable ring is moved axially along the discharge pipe downward at last, and the filter screen pocket can be conveniently removed, the detaching mode is convenient, simple in operation, time and labor saving, convenient for daily maintenance and cleaning, and ensures the continuous and effective work of the filter assembly. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A perspective view of an automatic barrel dividing machine in resin processing is provided for the utility model;
[0017] Figure 2 A clamping plate structure schematic view of an automatic barrel dividing machine in resin processing is provided for the utility model;
[0018] Figure 3 A filling device structure schematic view of an automatic barrel dividing machine in resin processing is provided for the utility model;
[0019] Figure 4 A Figure 3 An enlarged view of A in the utility model.
[0020] LEGEND:
[0021] 1, support frame; 2, temporary storage box; 3, filling device; 4, discharge pipe; 5, pad; 6, mounting plate; 7, electric push rod; 8, mounting box; 9, rack plate; 10, rotating rod; 11, cylindrical gear; 12, clamping plate; 13, L-shaped groove; 14, semicircular clamping groove; 15, movable ring; 16, clamping column; 17, filter screen pocket; 18, cap screwing device. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Refer to Figures 1-3The utility model provides an embodiment: a kind of automatic bucketing machine in resin processing, including support frame 1 and two filter components, the top of support frame 1 is provided with temporary storage box 2, two filling devices 3 are installed outside temporary storage box 2, the outside of filling device 3 is provided with discharge pipe 4, filter component is arranged in the outside of discharge pipe 4, filter component is used to filter processing when resin is bucketed by filling device 3, the top of support frame 1 is installed with backing plate 5, the outside of backing plate 5 is provided with two positioning components, and positioning component is used to clamp the outside of filling barrel;Positioning component includes mounting plate 6, and mounting plate 6 is fixedly connected in the outside of backing plate 5, and the outside of mounting plate 6 is installed with electric push rod 7, and the output end of electric push rod 7 is fixedly connected with rack plate 9, and the top of mounting plate 6 is fixedly connected with installation box 8, and two rotating rods 10 are rotatably connected in the inside of installation box 8, and the outside of rotating rod 10 is fixedly connected with cylindrical gear 11, and the outside of rotating rod 10 is fixedly connected with clamping plate 12, the outside of rack plate 9 is simultaneously meshed with the outside of two cylindrical gears 11, one end of rack plate 9 penetrates the outer wall of installation box 8 and extends to its outside, anti-skid pad is arranged on the outside of clamping plate 12, and the outside of clamping plate 12 is attached to the outside of filling barrel, and the inside of backing plate 5 is provided with multiple rollers, and filling barrel is placed on the top of roller, when needing to position filling barrel, first, filling barrel is placed on backing plate 5, so that the top inlet of filling barrel is aligned with the bottom of discharge pipe 4, then electric push rod 7 is started, and electric push rod 7 pulls rack plate 9 to move, since rack plate 9 is meshed with two cylindrical gears 11, so the movement of rack plate 9 will make two cylindrical gears 11 rotate, and the rotation of cylindrical gear 11 drives rotating rod 10 to rotate, so that rotating rod 10 drives clamping plate 12 to deflect, and two clamping plates 12 clamp the outside of filling barrel, ensure that filling barrel is in stable state during filling process, this positioning mode does not need to rely on manual hand to hold extra, so that resin processing is more stable in bucketing filling, improve the precision and efficiency of filling.
[0024] Specifically, the filling barrel is placed on the base plate 5, and during the placement process, the position is carefully adjusted so that the top inlet of the filling barrel can accurately align with the bottom of the discharge pipe 4, ensuring that the subsequent resin can be smoothly filled into the barrel. Then, the electric push rod 7 is started, and the output end of the electric push rod 7 generates a stable pulling force to pull the rack plate 9 to move. The rack plate 9 moves smoothly in a specific direction under the action of this pulling force. Since the rack plate 9 is tightly meshed and connected with the two cylindrical gears 11, when the rack plate 9 moves, it will exert a rotating force on the cylindrical gears 11, thereby causing the two cylindrical gears 11 to rotate around their own axes. The rotation of the cylindrical gears 11 is transmitted to the rotating rod 10, causing the rotating rod 10 to rotate. The rotation of the rotating rod 10 causes the clamping plates 12 to deflect, and the two clamping plates 12 slowly approach the filling barrel, finally tightly clamping the outside of the filling barrel. In this way, the filling barrel can be kept in a stable state during the entire filling process without the need for additional manual support, which greatly improves the stability of the resin processing in the barrel filling process and avoids problems such as resin overflow or uneven filling caused by the shaking of the filling barrel. When the filling barrel is clamped, the filling device 3 can be started, which will extract resin from the inside of the temporary storage tank 2. The resin in the temporary storage tank 2 is continuously conveyed to the filling barrel through the discharge pipe 4 under the action of the device power. In this process, the filling barrel is firmly fixed, ensuring that the resin can be accurately filled into the barrel. After the barrel filling is completed, the filling barrel is conveniently moved to the lower side of the cap screwing device 18 through the rollers on the base plate 5, and then the cap screwing device 18 is started. The mechanical claws of the cap screwing device 18 will slowly move down under the drive of the power, accurately pressing the cap, and then the mechanical claws start to rotate, just like a person tightening the cap, firmly screwing the cap on the filling barrel.
[0025] With reference to Figures 2-4The filtering assembly comprises a movable ring 15 sleeved on the outer periphery of the discharge pipe 4, the bottom of the movable ring 15 is provided with a filter screen pocket 17, the inner side of the movable ring 15 is fixedly connected with two clamping columns 16, the outer side of the discharge pipe 4 is provided with two L-shaped grooves 13, the inner side of the L-shaped grooves 13 is provided with a semicircular clamping groove 14, the outer side of the clamping columns 16 is slidably connected with the inner side of the L-shaped grooves 13, and the outer side of the clamping columns 16 is clamped with the inner side of the semicircular clamping groove 14. When filling, the filter screen pocket 17 can prevent the fine impurities in the resin temporarily stored in the temporary storage box 2 from being filled into the barrel, thereby ensuring the quality of the filled resin. When the filter screen pocket 17 needs to be disassembled and cleaned, the movable ring 15 can be gripped and lifted upwards, so that the clamping columns 16 are separated from the semicircular clamping groove 14, the movable ring 15 is then rotated, so that the clamping columns 16 slide along the inner side of the L-shaped grooves 13 to the right angle, and then the movable ring 15 is moved downwards, so that the filter screen pocket 17 can be taken off from the outer side of the discharge pipe 4. The disassembly mode is extremely convenient, time-saving and labor-saving, and facilitates the cleaning and maintenance of the filter screen pocket 17, thereby ensuring the continuous and stable filtering effect.
[0026] Specifically, in the filling process, the filter screen pocket 17 plays an important filtering role. The resin in the temporary storage box 2 contains some fine impurities. When the resin is filled through the discharge pipe 4, the filter screen pocket 17 can effectively intercept these impurities, so as to prevent them from being filled into the barrel, thereby ensuring the purity and quality of the filled resin. When the filter screen pocket 17 is used for a period of time, the filtering effect will be affected due to the accumulation of impurities. At this time, it is necessary to disassemble and clean the filter screen pocket 17. The movable ring 15 can be gripped by hand and lifted upwards. The upward force can break the clamping state between the clamping columns 16 and the semicircular clamping groove 14, and the two are separated. Then, the movable ring 15 is rotated, and in the rotating process, the clamping columns 16 slide along the track on the inner side of the L-shaped grooves 13 and slide to the right angle of the L-shaped grooves 13. Finally, the movable ring 15 is moved downwards along the axial direction of the discharge pipe 4, so that the filter screen pocket 17 can be conveniently taken off from the outer side of the discharge pipe 4. The disassembly mode is extremely convenient and simple to operate, and does not need complex tools and cumbersome steps, which is time-saving and labor-saving, and facilitates the daily maintenance and cleaning of the filter screen pocket 17, thereby ensuring that the filtering assembly can continuously and effectively work.
[0027] Working principle: first, the filling barrel is placed on the base plate 5, so that the top of the filling barrel is aligned with the bottom of the discharge pipe 4, and then the electric push rod 7 is started to pull the rack plate 9 to move, and then the two cylindrical gears 11 are rotated, so that the rotating rod 10 drives the clamping plate 12 to deflect, and the two clamping plates 12 will clamp the outside of the filling barrel, then start the filling device 3 to extract the resin from the inside of the temporary storage box 2 through the discharge pipe 4 for conveying and filling, which can ensure that the filling barrel is in a stable state, without relying on manual support, so that the resin processing is more stable, and after the barrel filling is completed, the filling barrel is moved to the lower side of the cap screwing device 18, and the cap screwing device 18 is started to make the mechanical claw descend and press the cap, and then rotate and tighten.
[0028] In addition, during filling, the filter screen pocket 17 can avoid small impurities in the resin temporarily stored in the temporary storage box 2 from being loaded into the barrel, when it is necessary to disassemble and clean the filter screen pocket 17, the movable ring 15 can be grabbed and lifted upwards, so that the clamping column 16 is separated from the semicircular clamping groove 14, then the movable ring 15 is rotated to make the clamping column 16 slide along the inside of the L-shaped groove 13 to the right angle, then the movable ring 15 is lowered to take off the filter screen pocket 17 from the outside of the discharge pipe 4, this disassembly method is very convenient and saves time and effort.
[0029] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. An automatic resin processing decanting machine comprising a support frame (1) and two filtering assemblies, characterized in that: The top of the support frame (1) is provided with a temporary storage box (2), the outer side of the temporary storage box (2) is provided with two filling devices (3), the outer side of the filling device (3) is provided with a discharge pipe (4), the filter assembly is arranged outside the discharge pipe (4), the filter assembly is used for filtering treatment when the resin is divided into barrels by the filling device (3), the top of the support frame (1) is provided with a base plate (5), the outer side of the base plate (5) is provided with two positioning assemblies, the positioning assemblies are used for clamping the outer side of the filling barrel; The positioning assembly comprises a mounting plate (6), the mounting plate (6) is fixedly connected to the outer side of the base plate (5), the outer side of the mounting plate (6) is provided with an electric push rod (7), the output end of the electric push rod (7) is fixedly connected with a rack plate (9), the top of the mounting plate (6) is fixedly connected with a mounting box (8), the inside of the mounting box (8) is rotatably connected with two rotating rods (10), the outer side of the rotating rod (10) is fixedly connected with a cylindrical gear (11), the outer side of the rotating rod (10) is fixedly connected with a clamping plate (12).
2. The automatic resin processing and bucketing machine of claim 1, wherein: The outer side of the rack plate (9) is meshed and connected with the outer sides of the two cylindrical gears (11), one end of the rack plate (9) penetrates through the outer wall of the mounting box (8) and extends to the outside thereof.
3. The automatic resin processing and bucketing machine of claim 2, wherein: The outer side of the clamping plate (12) is provided with a non-slip pad, and the outer side of the clamping plate (12) is attached to the outer side of the filling barrel.
4. The automatic resin processing and bucketing machine of claim 1, wherein: The inner side of the base plate (5) is provided with a plurality of rollers, and the filling barrel is placed on the top of the rollers, and the top of the temporary storage box (2) is provided with a cap screwing device (18).
5. The automatic resin processing and bucketing machine of claim 1, wherein: The filter assembly comprises a movable ring (15), the movable ring (15) is sleeved on the outer periphery of the discharge pipe (4), and the bottom of the movable ring (15) is provided with a filter screen pocket (17).
6. An automatic resin processing and bucketing machine according to claim 5, characterized in that: The inner side of the movable ring (15) is fixedly connected with two clamping columns (16), and the outer side of the discharge pipe (4) is provided with two L-shaped grooves (13).
7. An automatic resin processing and bucketing machine according to claim 6, characterized in that: The inner side of the L-shaped groove (13) is provided with a semicircular clamping groove (14), the outer side of the clamping column (16) is slidably connected with the inner side of the L-shaped groove (13), and the outer side of the clamping column (16) is clamped with the inner side of the semicircular clamping groove (14).