Self-adaptive deviation adjusting device for rubber belt at circle forming section of tubular belt conveyor
By combining adaptive alignment components and torque detection components, the problem of time-consuming and labor-intensive alignment of circular tube belt conveyors is solved, realizing automated and low-cost idler tilt adjustment, and improving the stability and efficiency of equipment operation.
Patent Information
- Application Number
- CN202423301235.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing methods for adjusting the alignment of circular tube belt conveyors are time-consuming, labor-intensive, and inefficient. Furthermore, electrical and hydraulic alignment methods are costly and inconvenient to install.
The system employs an adaptive alignment component and a torque detection component. The adaptive alignment component allows the idler rollers to tilt simultaneously, reducing friction. The torque detection component automatically adjusts the idler roller tilt when the torsion exceeds the range, achieving adaptive alignment without the need for manual inspection and adjustment.
It enables adaptive deviation adjustment of the circular tube belt conveyor during torsion, reducing manpower and material consumption, improving operating efficiency, and reducing equipment wear and economic losses.
Smart Images
Figure CN223575329U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material conveying technical field, concretely is a kind of tubular belt conveyor round section belt self-adapting deviation adjusting device. BACKGROUND
[0002] With the needs of modern modernization development, environmental protection has become an increasingly important problem in today's world, and ordinary belt conveying system is prone to dust and material leakage, material leakage and other faults during operation due to open structure, causing environmental pollution, and ordinary belt conveyor has gradually attracted the attention of conveyor design and manufacturing departments all over the world, in order to reduce the environmental pollution caused by material conveying process, closed conveying structure pipe belt conveyor emerges as the times require, tubular belt conveyor (referred to as pipe belt conveyor) is a new type of material conveying equipment developed on the basis of ordinary belt conveyor, and its application range is becoming wider and wider, and there is a trend of replacing ordinary belt conveyor, although pipe belt conveyor has many advantages such as environmental protection and flexibility, but it is easy to twist during operation, which may cause abnormal wear of roller and transmission system, resulting in serious economic loss, so it is necessary to use a kind of tubular belt conveyor round section belt self-adapting deviation adjusting device.
[0003] At present, there are three methods for adjusting the deviation of pipe belt conveyor: manual adjustment, electric control adjustment and hydraulic adjustment. The so-called deviation of pipe belt conveyor refers to the twisting of the belt beyond the allowable range. The manual adjustment method is to tilt the round roller by adding shims. This adjustment method is not only time-consuming and labor-intensive, but also low in efficiency, and often wastes a lot of manpower and material resources. The electric control adjustment method is similar to the hydraulic adjustment method. The former tilts the roller by pushing the adjusting rod with a motor, and the latter tilts the roller by pushing the adjusting rod with a hydraulic pump. However, both methods have high cost and are inconvenient to install. CONTENT OF THE UTILITY MODEL
[0004] The utility model discloses a purpose lies in providing a kind of tubular belt conveyor round section rubber belt self-adapting deviation adjusting device, to solve the problem of three methods of existing round pipe belt conveyor deviation adjusting in the background art time-consuming and laborious and low efficiency.For realizing above-mentioned purpose, the utility model provides following technical scheme: a kind of tubular belt conveyor round section rubber belt self-adapting deviation adjusting device, including conveying pipe, the side of the conveying pipe is provided with self-adapting deviation adjusting component, the side of the conveying pipe is provided with torque detection component, the self-adapting deviation adjusting component includes window type carrier roller plate, the window type carrier roller plate is arranged in the outside of conveying pipe, the side of the window type carrier roller plate is installed with L-shaped positioning plate, the inside one side of the L-shaped positioning plate is installed with mounting seat, the inside of the mounting seat is installed with bearing piece, the side of the bearing piece is installed with carrier roller frame, the inside of the carrier roller frame is installed with carrier roller wheel, the bottom of the carrier roller frame is installed with small roller, the side of the window type carrier roller plate is installed with wedge-shaped adjusting part.
[0005] Further preferably, the self-adapting deviation adjusting component further includes a small bracket, the small bracket is installed at the bottom of the carrier roller frame, the top of the small roller is fixedly connected to the bottom of the small bracket, by installing the self-adapting deviation adjusting component, a 45-degree inclined groove can be realized on the adjusting part, for adjusting the carrier roller, so that the six carrier rollers can be inclined at the same time, the adjusting part and the window type carrier roller plate are connected by a contact bearing, to replace sliding with rolling, to reduce friction, through the cooperation of the structure, the device can realize self-adapting deviation adjusting function when the conveying pipe deviates, without manual inspection and adjustment.
[0006] Further preferably, the torque detection component includes an arc-shaped groove, the arc-shaped groove is opened in the inside of the window type carrier roller plate, the side of the wedge-shaped adjusting part is installed with a connecting rod connecting piece, one end of the connecting rod connecting piece is clamped with a first connecting rod, the other end of the first connecting rod is clamped with a second connecting rod, the side of the second connecting rod is clamped with a third connecting rod, the torque detection component further includes a ball head rod, the ball head rod is installed at the side of the third connecting rod, the side of the third connecting rod is installed with a spring baffle, by installing the torque detection component, when the conveying pipe is counterclockwise twisted and exceeds the allowed range and hits the stop iron, the adjusting part will be pushed to rotate counterclockwise, at this time, the six carrier rollers will be inclined at a certain angle, under the action of friction, the conveying pipe slowly adjusts back to the safe position; when the conveying pipe is clockwise twisted, because there is a certain thickness at the overlapping part of the conveying pipe, when the twisting exceeds the allowed range, the ball head rod sinks, the spring baffle has compressed spring, which pushes up the third connecting rod, rotates the second connecting rod around the fixed point, and then pushes the first connecting rod and the connecting rod connecting piece, at this time, the adjusting part rotates clockwise, the carrier roller is inclined, under the action of friction, the conveying pipe slowly returns to the safe position.
[0007] Further preferably, the inside of the window type carrier roller plate is installed with a contact bearing, the contact bearing is installed below the wedge-shaped adjusting part.
[0008] Further preferably, the windowed carrier roller plate is provided with a plurality of L-shaped positioning plates on one side thereof, and the L-shaped positioning plates are arranged in a ring shape on the one side of the windowed carrier roller plate.
[0009] Compared with the prior art, the utility model has the advantages of:
[0010] In the utility model, the self-adapting deviation adjusting assembly is installed, the groove with an angle of 45 degrees is formed on the adjusting part, the carrier roller is adjusted, the six carrier rollers are simultaneously inclined, the contact bearing is used to connect the adjusting part and the windowed carrier roller plate, the rolling is used to replace the sliding, the friction is reduced, and the self-adapting deviation adjusting function of the device is realized when the conveying pipe is deviated, and manual inspection and adjustment are not needed.
[0011] In the utility model, the torque detection assembly is installed, when the conveying pipe is counterclockwise twisted and the twisting exceeds the allowable range and hits the stop iron, the adjusting part is pushed to rotate counterclockwise, at this time, the six carrier rollers are inclined by a certain angle, the conveying pipe is slowly adjusted to the safe position under the action of the friction, when the conveying pipe is clockwise twisted, the ball head rod is sunken, the spring baffle compresses the spring, the third connecting rod is lifted, the second connecting rod is rotated around the fixed point, the first connecting rod and the connecting rod connecting piece are continuously pushed, at this time, the adjusting part is rotated clockwise, the carrier roller is inclined, and the conveying pipe is slowly returned to the safe position under the action of the friction. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0013] Figure 2 It is a three-dimensional structure schematic view of the utility model; Figure 1 It is an enlarged structure schematic view of A in the utility model;
[0014] Figure 3 It is a three-dimensional structure schematic view of the utility model; Figure 1
[0015] Figure 4 It is a three-dimensional structure schematic view of the utility model; Figure 2
[0016] Figure 5 It is a bottom structure schematic view of the utility model.
[0017] In the figure: 1, conveying pipe; 2, adaptive deviation adjusting assembly; 201, window type carrier roller plate; 202, L-shaped positioning plate; 203, mounting seat; 204, bearing part; 205, carrier roller frame; 206, carrier roller wheel; 207, small roller; 208, wedge-shaped adjusting part; 209, small bracket; 3, torque detection assembly; 301, arc-shaped groove; 302, connecting rod connecting part; 303, first connecting rod; 304, second connecting rod; 305, third connecting rod; 306, ball head rod; 307, spring baffle; 4, contact bearing. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in the art without creative labor fall within the protection scope of the utility model.
[0019] Please refer to Figures 1-5 The utility model provides a technical scheme: a kind of tubular belt conveyor round section rubber belt adaptive deviation adjusting device, including conveying pipe 1, adaptive deviation adjusting assembly 2 is arranged in the side of conveying pipe 1, torque detection assembly 3 is arranged in the side of conveying pipe 1, adaptive deviation adjusting assembly 2 includes window type carrier roller plate 201, window type carrier roller plate 201 is arranged in the outside of conveying pipe 1, L-shaped positioning plate 202 is installed in the side of window type carrier roller plate 201, mounting seat 203 is installed in the inside side of L-shaped positioning plate 202, bearing part 204 is installed in the inside of mounting seat 203, carrier roller frame 205 is installed in the side of bearing part 204, carrier roller wheel 206 is installed in the inside of carrier roller frame 205, small roller 207 is installed in the bottom of carrier roller frame 205, wedge-shaped adjusting part 208 is installed in the side of window type carrier roller plate 201.
[0020] In the embodiment, as shown in Figure 2 , Figure 4 and Figure 5 , adaptive deviation adjusting assembly 2 further includes small bracket 209, small bracket 209 is installed in the bottom of carrier roller frame 205, the top of small roller 207 is fixedly connected in the bottom of small bracket 209, by installing adaptive deviation adjusting assembly 2, the groove of 45 degrees of bevel can be realized on adjusting part, for adjusting carrier roller, so that six carrier rollers can be inclined simultaneously, adjusting part is connected between window type carrier roller plate 201 with contact bearing 4, to replace sliding with rolling, reduce friction, by the cooperation of the structure, so that the device can realize adaptive deviation adjusting function when conveying pipe 1 is deviated, without manual inspection and adjustment.
[0021] In the embodiment, as shown in Figure 5As shown, the torque detection assembly 3 comprises an arc-shaped slot 301, which is arranged in the windowed roller plate 201, one side of the wedge-shaped adjusting part 208 is provided with a connecting rod connecting piece 302, one end of the connecting rod connecting piece 302 is provided with a first connecting rod 303, the other end of the first connecting rod 303 is provided with a second connecting rod 304, one side of the second connecting rod 304 is provided with a third connecting rod 305, the torque detection assembly 3 further comprises a ball head rod 306, which is arranged on one side of the third connecting rod 305, one side of the third connecting rod 305 is provided with a spring baffle 307, by installing the torque detection assembly 3, when the conveying pipe 1 is counterclockwise twisted and exceeds the allowed range and hits the stop iron, the adjusting part is pushed to rotate counterclockwise, at this time, the six rollers are inclined at a certain angle, under the action of friction, the conveying pipe 1 slowly adjusts back to the safe position; when the conveying pipe 1 is twisted clockwise, because the conveying pipe 1 has a certain thickness at the overlapping position, when the twisting exceeds the allowed range, the ball head rod 306 sinks, the spring baffle 307 has compressed spring, which pushes up the third connecting rod 305, pushes the second connecting rod 304 to rotate around the fixed point, thereby continuing to push the first connecting rod 303 and the connecting rod connecting piece 302, at this time, the adjusting part rotates clockwise, the roller is inclined, under the action of friction, the conveying pipe 1 slowly returns to the safe position.
[0022] In the embodiment, as shown in Figure 1 、 Figure 2 and Figure 3 , the inside of the windowed roller plate 201 is provided with a contact bearing 4, and the contact bearing 4 is arranged below the wedge-shaped adjusting part 208.
[0023] In the embodiment, as shown in Figure 1 、 Figure 2 and Figure 3 , the windowed roller plate 201 is provided with a plurality of L-shaped positioning plates 202, and the L-shaped positioning plates 202 are arranged in a ring array on one side of the windowed roller plate 201.
[0024] The use method and advantages of the tubular belt conveyor circular segment belt self-adaptive deviation adjusting device are as follows:
[0025] As shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, first by installing the adaptive deviation adjusting component 2, the groove with 45-degree angle on the adjusting part can be realized to adjust the carrier roller, so that the six carrier rollers can be tilted at the same time, the adjusting part and the window carrier roller plate 201 are connected by the contact bearing 4 to replace the sliding with rolling to reduce the friction, through the cooperation of the structure, the device can realize the adaptive deviation adjusting function when the conveying pipe 1 deviates, without manual inspection and adjustment, then by installing the torque detection component 3, when the conveying pipe 1 is counterclockwise twisted and exceeds the allowed range to touch the stop iron, the adjusting part will be pushed to rotate counterclockwise, at this time, the six carrier rollers will be tilted at a certain angle, under the action of the friction, the conveying pipe 1 slowly adjusts back to the safe position; when the conveying pipe 1 is clockwise twisted, because the conveying pipe 1 has a certain thickness at the overlapping part, when the twisting exceeds the allowed range, the ball head rod 306 sinks, the spring on the spring baffle 307 has been compressed to lift the third connecting rod 305, push the second connecting rod 304 to rotate around the fixed point, so as to continue to push the first connecting rod 303 and the connecting rod connecting piece 302, at this time, the adjusting part rotates clockwise, the carrier roller is tilted, under the action of the friction, the conveying pipe 1 slowly returns to the safe position.
[0026] The basic principle, main features and advantages of the present application are shown and described above. The technical personnel in the industry should understand that the present application is not limited by the above examples, the above examples and descriptions in the specification are only preferred examples of the present application, and are not used to limit the present application, various changes and improvements of the present application can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A self-adapting deviation adjusting device for a round segment belt of a tubular belt conveyor, comprising a conveying pipe (1), characterized in that: One side of the conveying pipe (1) is provided with an adaptive bias component (2), one side of the conveying pipe (1) is provided with a torque detection component (3), the adaptive bias component (2) comprises a window type carrier roller plate (201), the window type carrier roller plate (201) is arranged on the outside of the conveying pipe (1), one side of the window type carrier roller plate (201) is provided with an L-shaped positioning plate (202), one side of the inside of the L-shaped positioning plate (202) is provided with a mounting seat (203), the inside of the mounting seat (203) is provided with a bearing part (204), one side of the bearing part (204) is provided with a carrier roller frame (205), the inside of the carrier roller frame (205) is provided with a carrier roller (206), the bottom of the carrier roller frame (205) is provided with a small roller (207), one side of the window type carrier roller plate (201) is provided with a wedge-shaped adjusting part (208).
2. The self-adaptive deviation adjusting device for the round segment belt of the tubular belt conveyor according to claim 1, characterized in that: The adaptive bias component (2) further comprises a small bracket (209), the small bracket (209) is installed at the bottom of the carrier roller frame (205), and the top of the small roller (207) is fixedly connected to the bottom of the small bracket (209).
3. The self-adaptive deviation adjusting device for the round segment belt of the tubular belt conveyor according to claim 1, characterized in that: The torque detection component (3) comprises an arc-shaped groove (301), the arc-shaped groove (301) is arranged in the inside of the window type carrier roller plate (201), one side of the wedge-shaped adjusting part (208) is provided with a connecting rod connecting piece (302), one end of the connecting rod connecting piece (302) is clamped with a first connecting rod (303), the other end of the first connecting rod (303) is clamped with a second connecting rod (304), one side of the second connecting rod (304) is clamped with a third connecting rod (305).
4. The self-adapting deviation adjusting device for the round-section belt of the tubular belt conveyor according to claim 3, characterized in that: The torque detection component (3) further comprises a ball head rod (306), the ball head rod (306) is installed on one side of the third connecting rod (305), and one side of the third connecting rod (305) is provided with a spring baffle (307).
5. The self-adaptive deviation adjusting device for the round segment belt of the tubular belt conveyor according to claim 1, characterized in that: The inside of the window type carrier roller plate (201) is provided with a contact bearing (4), and the contact bearing (4) is installed below the wedge-shaped adjusting part (208).
6. A self-adapting deviation adjusting device for a round segment belt of a tubular belt conveyor according to claim 1, characterized in that: One side of the window type carrier roller plate (201) is provided with a plurality of L-shaped positioning plates (202), and the L-shaped positioning plates (202) are arranged in an annular array on one side of the window type carrier roller plate (201).