Overturning tool plate for wire harness production line

By linking the transmission mechanism and the worm gear mechanism, combined with the meshing rack mechanism and the pedal lever control, the automatic flipping of the wire harness production tooling plate is realized, which solves the problem of cumbersome bolt disassembly and assembly operations in the existing technology and improves production efficiency.

CN223575333UActive Publication Date: 2025-11-21HENAN DEL AUTOMOBILE CIRCUIT CO LTD
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Patent Information

Application Number
CN202520014590.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-04
Publication Date
2025-11-21
Estimated Expiration
2035-01-04

AI Technical Summary

Technical Problem

The existing wire harness production tooling plate requires the removal and installation of bolts when flipping, which makes the operation cumbersome and affects production efficiency.

Method used

The tooling plate is automatically flipped by a combination of a transmission mechanism, a worm gear mechanism, a meshing rack mechanism, and a pedal control mechanism. The tooling plate is flipped by the pedal control mechanism and by the linkage of the transmission chain and the worm gear.

Benefits of technology

It enables convenient flipping of tooling plates, improves production efficiency, and reduces manual operation steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tooling plates for a wire harness production line, and discloses a turnover tooling plate for the wire harness production line, which comprises a production line device, a transmission mechanism, a worm and gear mechanism, a pedal rod control mechanism, a meshing rack mechanism and a plurality of supports arranged on the periphery of the production line device. The transmission mechanism is arranged on the support, the worm and gear mechanism is arranged on the side face of the support, and the meshing rack mechanism and the pedal rod control mechanism are arranged on the assembly line device and the bottom of the assembly line device. When the tool plate is turned over, only the pedal rod control mechanism needs to be pedaled, the rack is in meshing transmission with the transmission mechanism through the cooperation of the traction line and the meshing rack mechanism, and therefore the tool plate is turned over through the cooperation of the transmission mechanism, the transmission shaft, the worm and gear mechanism and the rotating shaft.
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Description

Technical Field

[0001] This utility model relates to the technical field of tooling plates for wire harness production lines, specifically a flip tooling plate for wire harness production lines. Background Technology

[0002] The wire harness production fixture consists of a wooden board, a frame, wire support jigs, and a paper fixture drawing. During assembly, the drawing needs to be drawn according to the length of the frame. The drawn fixture drawing is then pasted onto the wooden board, which is either lengthened or shortened according to the dimensions. Holes are drilled in the wooden board according to the installation positions of the jigs in the fixture drawing. Finally, nuts are used to secure the wire support.

[0003] Currently, most wire harness production tooling plates on the market are fixed to the support frame with bolts. When they need to be flipped over, the bolts need to be removed, the tooling plate needs to be flipped over, and then the tooling plate needs to be fixed with bolts again, which is very troublesome and affects production efficiency.

[0004] Therefore, we propose a flip-over tooling plate for wire harness production lines to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to solve the problem that most of the current wire harness production tooling plates are fixed to the support frame with bolts. When they need to be flipped, the bolts need to be removed, the tooling plate needs to be flipped, and then the tooling plate needs to be fixed with bolts again, which is very troublesome and affects production efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a flip-over tooling plate for a wire harness production line, comprising: a production line device, wherein multiple supports are arranged around the production line device, and a tooling plate is arranged on the supports, and the tooling plate is rotated through the production line device;

[0007] The transmission mechanism is mounted on the bracket;

[0008] A worm gear mechanism is installed on the side of the bracket, and a transmission shaft connects the worm gear mechanism and the transmission mechanism.

[0009] The pedal control mechanism is located at the bottom of the assembly line device;

[0010] A rack and pinion mechanism is installed on the assembly line device, and a pull line is provided between the rack and pinion mechanism and the pedal control mechanism.

[0011] Furthermore, the assembly line device includes a frame, with a motor and a connecting shaft respectively installed at both ends of the frame. A drive shaft is connected to the motor, a first sprocket is installed at the top of the drive shaft, and a second sprocket is installed at the top of the connecting shaft. A first transmission chain is installed on the first sprocket and the second sprocket.

[0012] Furthermore, the support includes a frame, on which support rods are symmetrically arranged, and the tooling plate is provided with a rotating shaft that is rotatably connected to the support rods.

[0013] Furthermore, the transmission mechanism includes a third sprocket, a fourth sprocket, and a rotating rod. The rotating rod is rotatably connected to the bracket. The third sprocket is sleeved on the rotating rod, and a transmission gear is sleeved on the rotating rod. The fourth sprocket is sleeved on the transmission shaft, and a second transmission chain is provided on the fourth sprocket and the third sprocket.

[0014] Furthermore, the worm gear mechanism includes a meshing worm wheel and a worm, the worm wheel being sleeved on a rotating shaft, and the worm being connected to a transmission shaft.

[0015] Furthermore, the pedal control mechanism includes a rod hinged to the device frame and a fixed plate fixed inside the device frame. A pedal and an execution plate are respectively provided at both ends of the rod, and a mechanism spring is fixed between the execution plate and the fixed plate.

[0016] Furthermore, the meshing rack mechanism includes a U-shaped plate fixed inside the device frame, with symmetrical limiting posts fixed between the inner side of the U-shaped plate and the device frame, and limiting plates slidably connected to the two limiting posts. A rack is connected to the bottom of the limiting plate, and a compression spring is sleeved on the limiting post. One end of the pull line passes through the U-shaped plate and is connected to the limiting plate, and the other end of the pull line passes through the fixing plate and is connected to the execution plate.

[0017] Furthermore, a connecting plate is provided on the side of the frame, and multiple connecting columns are connected to the first transmission chain. The connecting plate is provided with sleeve holes for engaging with the connecting columns.

[0018] Furthermore, the bottom of the frame is provided with multiple ball bearings, and the outer side of the device frame is provided with an annular plate for supporting the bracket and tooling plate. The lower surface of the annular plate is provided with supporting legs, and the ball bearings are in contact with the annular plate.

[0019] The beneficial effects of this utility model are as follows: By setting a transmission mechanism on the support, a worm gear mechanism on the side of the support, and a rack and pinion mechanism and a pedal control mechanism on the assembly line device and its bottom, when the tooling plate needs to be flipped during the process of the tooling plate passing through the assembly line device, it is only necessary to step on the pedal control mechanism. Through the cooperation of the pull line and the rack and pinion mechanism, the rack and pinion mesh with the transmission mechanism, thereby causing the tooling plate to flip through the cooperation of the transmission mechanism, the transmission shaft, the worm gear mechanism and the rotating shaft. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the flip tooling plate for wire harness production line of this utility model;

[0021] Figure 2 This is a utility model Figure 1 A magnified schematic diagram of the local structure A;

[0022] Figure 3 This is a schematic diagram of the first part of the structure of the flip tooling plate for wire harness production line of this utility model;

[0023] Figure 4 This is a utility model Figure 3 A magnified schematic diagram of the local structure B;

[0024] Figure 5 This is a utility model Figure 3 A magnified schematic diagram of the local structure C;

[0025] Figure 6 This is a utility model Figure 3 A schematic diagram of the cross-sectional structure;

[0026] Figure 7 This is a partial structural schematic diagram of the flip tooling plate used in the wire harness production line of this utility model;

[0027] Figure 8 This is a schematic diagram of the second part of the structure of the flip tooling plate for wire harness production line of this utility model;

[0028] Figure 9 This is a schematic diagram of the third part of the structure of the flip tooling plate for wire harness production line of this utility model.

[0029] The names corresponding to each mark in the diagram:

[0030] 1. Bracket; 101. Frame; 102. Support rod; 2. Tooling plate; 3. Drive shaft; 4. Pull line; 5. Device frame; 6. Motor; 7. Connecting shaft; 8. Drive shaft; 9. First sprocket; 10. Second sprocket; 11. First transmission chain; 12. Rotating shaft; 13. Third sprocket; 14. Fourth sprocket; 15. Rotating rod; 16. Transmission gear; 17. Second transmission chain; 18. Worm gear; 19. Worm; 20. Rod body; 21. Fixing plate; 22. Foot pedal; 23. Actuating plate; 24. Mechanism spring; 25. U-shaped plate; 26. Limiting post; 27. Limiting plate; 28. Rack; 29. ​​Compression spring; 30. Connecting plate; 31. Connecting post; 32. Ball bearing; 33. Annular plate; 34. Support leg; 35. Bearing; 36. Protective shell. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0032] Embodiments of this utility model:

[0033] like Figures 1-9 As shown, this utility model provides a flipping fixture plate for a wire harness production line, including: a production line device, a transmission mechanism, a worm gear mechanism, a pedal control mechanism, and a meshing rack mechanism. Multiple supports 1 are arranged around the production line device, and a fixture plate 2 is mounted on each support 1. The fixture plate 2 rotates through the production line device. The production line device includes a frame 5, with a motor 6 and a connecting shaft 7 respectively mounted at both ends. A drive shaft 8 is connected to the motor 6, a first sprocket 9 is mounted at the top of the drive shaft 8, and a second sprocket 10 is mounted at the top of the connecting shaft 7. The first sprocket 9 and the second sprocket 10 are equipped with... The bracket 1 includes a frame 101 with a first transmission chain 11. Support rods 102 are symmetrically arranged on the frame 101. A rotating shaft 12 rotatably connected to the support rods 102 is provided in the tooling plate 2. A connecting plate 30 is provided on the side of the frame 101. Multiple connecting columns 31 are connected to the first transmission chain 11. The connecting plate 30 has a sleeve hole for engaging with the connecting column 31. Through the cooperation between the connecting plate 30 and the sleeve, the frame 101 can move along with the first transmission chain 11, driving the tooling plate 2 to move. The support rods 102 are provided with bearings 35, and the bearings 35 are interference-fitted with the rotating shaft 12.

[0034] like Figures 1-9As shown, the transmission mechanism is mounted on the support 1. The transmission mechanism includes a third sprocket 13, a fourth sprocket 14, and a rotating rod 15. The rotating rod 15 is rotatably connected to the support 1. The third sprocket 13 is sleeved on the rotating rod 15, and a transmission gear 16 is sleeved on the rotating rod 15. The fourth sprocket 14 is sleeved on the transmission shaft 3, and a second transmission chain 17 is provided on the fourth sprocket 14 and the third sprocket 13. The worm gear mechanism is mounted on the side of the support 1. A protective shell 36 for protecting the worm gear mechanism is provided on the side of the support 1. The worm gear mechanism is connected to the transmission mechanism by the transmission shaft 3. The worm gear mechanism includes a meshing worm wheel 18 and a worm 19. The worm wheel 18 is sleeved on the rotating shaft 12, and the worm 19 is connected to the transmission shaft 3. Through this arrangement, the transmission mechanism and the worm gear mechanism can be linked together.

[0035] like Figures 1-9 As shown, the pedal control mechanism is located at the bottom of the assembly line device. The pedal control mechanism includes a rod 20 hinged to the device frame 5 and a fixed plate 21 fixed within the device frame 5. A pedal 22 and an execution plate 23 are respectively located at both ends of the rod 20. A mechanism spring 24 is fixed between the execution plate 23 and the fixed plate 21. A gear meshing mechanism is installed on the assembly line device. A pull wire 4 is installed between the gear meshing mechanism and the pedal control mechanism. The gear meshing mechanism includes a U-shaped plate 25 fixed within the device frame 5. Symmetrical limiting posts 26 are fixed between the inner side of the U-shaped plate 25 and the device frame 5. Limiting plates 27 are slidably connected to the two limiting posts 26. A rack 28 is connected to the bottom of plate 27, and a compression spring 29 is sleeved on the limiting post 26. One end of the pull line 4 passes through the U-shaped plate 25 and is connected to the limiting plate 27, and the other end of the pull line 4 passes through the fixing plate 21 and is connected to the execution plate 23. It is worth mentioning that the spring coefficient of the mechanism spring 24 is greater than that of the compression spring 29. When the pedal 22 of the pedal control mechanism is stepped on, the rod 20 rotates, the execution plate 23 moves upward to compress the mechanism spring 24, and then the limiting plate 27 will drive the rack 28 to move under the action of the compression spring 29 and be pushed out of the device frame 5 to mesh with the moving transmission gear 16.

[0036] like Figures 1-9 As shown, the bottom of the frame 101 is provided with a plurality of ball bearings 32, and the outer side of the device frame 5 is provided with an annular plate 33 for supporting the bracket 1 and the tooling plate 2. The lower surface of the annular plate 33 is provided with a support leg 34. The ball bearings 32 are in contact with the annular plate 33. With this arrangement, the annular plate 33 can support the bracket 1 and the tooling plate 2, and the ball bearings 32 can also reduce friction.

[0037] Specifically, by starting the motor 6, the first transmission chain 11 is driven to rotate through the cooperation of the drive shaft 8, the first sprocket 9, the connecting shaft 7, and the second sprocket 10. Through the cooperation of the connecting plate 30 and the sleeve column, the frame 101 and the tooling plate 2 move with the rotation of the first transmission chain 11. When it is necessary to flip the tooling plate 2, simply step on the pedal 22 of the pedal control mechanism. The lever 20 will rotate around the hinge point, and then the actuator plate 23 will move upward to compress the mechanism spring 24. Then, the limit plate 27 will move under the action of the compression spring 29, driving the rack 28 to move and be pushed out of the device frame. 5. Then, the moving transmission gear 16 will mesh with the rack 28. Under the meshing transmission, the third sprocket 13 will rotate and cooperate with the second transmission chain 17 to drive the fourth sprocket 14 and the transmission shaft 3 to rotate. The transmission shaft 3 will drive the worm 19 to rotate. With the cooperation of the worm wheel 18, the tooling plate 2 will rotate through the rotating shaft 12. When it is not necessary to flip, simply release the pedal 22, the mechanism spring 24 will return to its original state, and the limit plate 27 and the rack 28 will be moved by the pull line 4 to enter the device frame 5, disengage from the movement trajectory line of the transmission gear 16, and not make contact, so that the tooling plate 2 is not flipped.

Claims

1. A flip-over tooling plate for a wire harness production line, characterized in that, include: A production line device, wherein multiple supports (1) are arranged around the production line device, and tooling plates (2) are arranged on the supports (1), and the tooling plates (2) are transferred through the production line device; The transmission mechanism is mounted on the bracket (1); A worm gear mechanism is provided on the side of the bracket (1), and a transmission shaft (3) is connected between the worm gear mechanism and the transmission mechanism; The pedal control mechanism is located at the bottom of the assembly line device; A meshing rack mechanism is installed on the assembly line device, and a pull line (4) is provided between the meshing rack mechanism and the pedal control mechanism.

2. The flip-over tooling plate for a wire harness production line according to claim 1, characterized in that: The assembly line device includes a frame (5), with a motor (6) and a connecting shaft (7) respectively at both ends of the frame (5). A drive shaft (8) is connected to the motor (6), a first sprocket (9) is provided at the top of the drive shaft (8), and a second sprocket (10) is provided at the top of the connecting shaft (7). A first transmission chain (11) is provided on the first sprocket (9) and the second sprocket (10).

3. A flip-over tooling plate for a wire harness production line according to claim 2, characterized in that: The support (1) includes a frame (101), on which support rods (102) are symmetrically arranged, and a rotating shaft (12) rotatably connected to the support rods (102) is provided in the tooling plate (2).

4. A flip-over tooling plate for a wire harness production line according to claim 3, characterized in that: The transmission mechanism includes a third sprocket (13), a fourth sprocket (14), and a rotating rod (15). The rotating rod (15) is rotatably connected to the bracket (1). The third sprocket (13) is sleeved on the rotating rod (15), and a transmission gear (16) is sleeved on the rotating rod (15). The fourth sprocket (14) is sleeved on the transmission shaft (3), and a second transmission chain (17) is provided on the fourth sprocket (14) and the third sprocket (13).

5. A flip-over tooling plate for a wire harness production line according to claim 3, characterized in that: The worm gear mechanism includes a meshing worm wheel (18) and a worm (19). The worm wheel (18) is sleeved on the rotating shaft (12), and the worm (19) is connected to the transmission shaft (3).

6. A flip-over tooling plate for a wire harness production line according to claim 2, characterized in that: The pedal control mechanism includes a rod (20) hinged to the device frame (5) and a fixing plate (21) fixed inside the device frame (5). The two ends of the rod (20) are respectively provided with a pedal (22) and an execution plate (23). A mechanism spring (24) is fixed between the execution plate (23) and the fixing plate (21).

7. A flip-over fixture plate for a wire harness production line according to claim 6, characterized in that: The meshing rack mechanism includes a U-shaped plate (25) fixed inside the device frame (5). A symmetrical limiting post (26) is fixed between the inner side of the U-shaped plate (25) and the device frame (5). A limiting plate (27) is slidably connected to the two limiting posts (26). A rack (28) is connected to the bottom of the limiting plate (27). A compression spring (29) is sleeved on the limiting post (26). One end of the pull line (4) passes through the U-shaped plate (25) and is connected to the limiting plate (27). The other end of the pull line (4) passes through the fixing plate (21) and is connected to the execution plate (23).

8. A flip-over tooling plate for a wire harness production line according to claim 3, characterized in that: The frame (101) has a connecting plate (30) on its side, and a plurality of connecting posts (31) are connected to the first transmission chain (11). The connecting plate (30) has a sleeve hole for engaging with the connecting posts (31).

9. A flip-over tooling plate for a wire harness production line according to claim 3, characterized in that: The bottom of the frame (101) is provided with a plurality of ball bearings (32), and the outer side of the device frame (5) is provided with an annular plate (33) for supporting the bracket (1) and the tooling plate (2). The lower surface of the annular plate (33) is provided with a support leg (34), and the ball bearings (32) are in contact with the annular plate (33).