Assembly line type guiding, pushing and limiting tool for polyethylene cushion block machining

By designing a production line-style guide and push limiting fixture, and utilizing a combination of an electric drive screw and a magnetic block, the precise positioning and stable clamping of polyethylene pads are achieved, solving the problem of pad offset and improving production efficiency and product quality.

CN223575486UActive Publication Date: 2025-11-21CHANGZHOU JINGSHENGDIAN MOTOR-VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202423248897.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-21
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

During the production of polyethylene pads, the pads are prone to shifting during the pushing process, resulting in inaccurate positioning and affecting processing accuracy. Traditional fixture structures are fixed and cannot adapt to the processing requirements of pads of different sizes, thus reducing production efficiency and product quality.

Method used

A streamlined guide and push limiting fixture is designed, which uses an electric drive screw to drive a transverse clamping plate and a magnetic block to achieve precise positioning and stable clamping of polyethylene pads. Through the combination structure of the docking base and the working plate, it can adapt to the processing needs of pads of different sizes.

Benefits of technology

This improves the stability and accuracy of the pads during the assembly line transportation process, enhances the flexibility and adaptability of the production line, and ensures the precision and production efficiency of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly line type guiding, pushing and limiting tool for polyethylene cushion block machining, which comprises a butt joint base, the butt joint base is of a plate body structure, a controller is installed at the upper end of the butt joint base, a working plate is installed at the top end of the controller, and the working plate supports the bottom end of the machined polyethylene cushion block. According to the assembly line type guiding, pushing and limiting tool for polyethylene cushion block machining, the transverse clamping plates installed on the two sides of the working plate are driven by the electric drive screw to achieve width adjustment, so that accurate adjustment is conducted according to the actual width of a polyethylene cushion block, and stable clamping of cushion blocks with different diameters and widths is effectively guaranteed; the cushion blocks can be stably restrained on a preset conveying path in the conveying process of the assembly line, the butt joint bases are connected end to end to form an assembly line type multi-set clamping structure, the contact area between the cushion blocks and conveying equipment is increased, stability is improved, and the situation that the cushion blocks laterally deviate in the conveying process of the assembly line is effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to polyethylene cushion block processing technical field, concretely is a kind of polyethylene cushion block processing and uses assembly line type guiding and pushing limiting tool. BACKGROUND

[0002] In modern industrial production, polyethylene cushion block is widely used in multiple fields due to its good wear resistance, corrosion resistance and chemical stability, etc. In the production process of polyethylene cushion block, as the demand for polyethylene cushion block in various industries continues to increase, the efficiency and quality requirements of its production and processing are also increasing, and the cut cushion block needs to be transported and positioned for subsequent processing such as surface treatment, packaging and other processes.

[0003] In the traditional polyethylene cushion block processing process, the cushion block is easy to deviate during pushing, which leads to inaccurate position and affects the processing precision. Moreover, the traditional clamp structure is relatively fixed, which makes the limiting area download, and the whole is not flexible enough to adapt to the processing needs of cushion blocks of different sizes. When the assembly line is working fast, it cannot effectively ensure the stable transmission and accurate positioning of the cushion block, which reduces the production efficiency and product quality. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of polyethylene cushion block processing and uses assembly line type guiding and pushing limiting tool to solve the problem that cushion block is easy to deviate during pushing in the above background art, which leads to inaccurate position and affects the processing precision. Moreover, the traditional clamp structure is relatively fixed, which makes the limiting area download, and the whole is not flexible enough to adapt to the processing needs of cushion blocks of different sizes.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of polyethylene cushion block processing and uses assembly line type guiding and pushing limiting tool, including butt joint base, it is set as plate body structure, the controller is installed on the butt joint base upper end, and the work plate is installed at the top of controller, and the work plate supports the bottom end of the processed polyethylene cushion block;

[0006] The butt joint base both ends are provided with positioning shaft hole, and the butt joint base bottom end is provided with anti-skid convex structure, the butt joint base is parallelly arranged with work plate, and one limiting slot is respectively formed in the both sides of work plate, and electric drive screw is installed in limiting slot;

[0007] The electric drive screw penetrates through two transverse clamping plates, and the two transverse clamping plates are symmetrically arranged on both sides of the electric drive screw, and a sliding groove is arranged in the transverse clamping plate, a longitudinal clamping plate is slidably connected in the sliding groove, the longitudinal clamping plate is arranged in a perpendicular direction with the transverse clamping plate, a magnet block is arranged at one end of the transverse clamping plate, and a buckle plate is rotatably connected to one end of the longitudinal clamping plate penetrating through the sliding groove, and the one end of the longitudinal clamping plate penetrating through the sliding groove is provided as an F-shaped protruding structure.

[0008] The above technical scheme is adopted, and the toolings are quickly spliced with each other to form a strip-shaped structure in a flow line shape, thereby facilitating cooperation with the polyethylene pad processing flow line production.

[0009] Preferably, the butt joint base is provided with a protruding structure and a groove structure at two ends respectively, and the protruding structure and the groove structure at the two ends of the butt joint base are arranged in an embedded shape.

[0010] The above technical scheme is adopted, and the plurality of butt joint bases can be connected at the head and tail and quickly butt jointed and installed.

[0011] Preferably, gaps are left between the upper end of the work plate and the bottom end of the transverse clamping plate and the bottom end of the longitudinal clamping plate.

[0012] The above technical scheme is adopted, and the wear of the work plate caused by the movement of the transverse clamping plate and the longitudinal clamping plate is reduced.

[0013] Preferably, the electric drive screw is composed of a motor and a threaded rod, and the threaded rod of the electric drive screw is provided with two sections of threads symmetrically arranged at two ends of the threaded rod.

[0014] The above technical scheme is adopted, and the two transverse clamping plates are synchronously clamped on the two sections of threads through the driving of the electric drive screw.

[0015] Preferably, four transverse clamping plates are arranged, and one longitudinal clamping plate is slidably connected in each transverse clamping plate.

[0016] The above technical scheme is adopted, and the transverse clamping plate and the longitudinal clamping plate are used in cooperation.

[0017] Preferably, a limiting block is arranged on the protruding structure surface of the longitudinal clamping plate in the sliding groove, and the limiting block is composed of a metal sheet wrapped with silica gel.

[0018] The above technical scheme is adopted, and the metal skin in the limiting block is attracted to the magnetic block, so that the longitudinal clamping plate clamps the polyethylene pad.

[0019] Preferably, a groove is arranged on the surface of the longitudinal clamping plate, and an elongated plate is arranged in the groove of the longitudinal clamping plate, two push columns are rotatably connected to the surface of the elongated plate, and the push columns penetrate through the longitudinal clamping plate.

[0020] By means of the lengthened plate arranged in the longitudinal clamping plate, different thicknesses of the polyethylene cushion block can be further accurately positioned.

[0021] Compared with the prior art, the polyethylene cushion block processing flow line type guiding and pushing limiting tool has the advantages that:

[0022] 1. The transverse clamping plates installed on both sides of the work plate are driven to adjust the width by the electric drive screw, so that the actual width of the polyethylene cushion block can be accurately adjusted, the stable clamping of the cushion block with different diameters and widths is effectively guaranteed, the cushion block can be stably constrained on the predetermined conveying path during the flow line transportation, the first and last ends of the butt joint base are connected to form a flow line type multi-group clamping structure, the contact area between the clamping structure and the conveying equipment is increased to improve the stability, the lateral deviation or deviation from the predetermined track of the cushion block during the flow line transmission is effectively prevented, the linearity and accuracy of the conveying are greatly improved, and a solid foundation is laid for subsequent accurate processing;

[0023] 2. The magnet blocks arranged at the ports of the transverse clamping plates cooperate with the magnet blocks on the opposite side to maintain the stability of the magnetic field therebetween, and the magnet blocks are attracted to the metal sheets in the limiting blocks, so that the limiting blocks drive the longitudinal clamping plates to approach the positions of the magnet blocks, the distance between the longitudinal clamping plates is expanded outward when the polyethylene cushion block is placed between the longitudinal clamping plates, and the further clamping of the polyethylene cushion block by the longitudinal clamping plates is realized through the attraction of the magnetic force, the device as a whole does not need to be replaced with complicated tooling or debugged for a long time, and the flexibility and adaptability of the production line are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole external three-dimensional structure schematic view of the utility model;

[0025] Figure 2 It is a three-dimensional structure schematic view of the electric drive screw, the transverse clamping plate and the longitudinal clamping plate installation of the utility model;

[0026] Figure 3 It is a three-dimensional structure schematic view of the butt joint base assembly special-purpose table structure of the utility model;

[0027] Figure 4 It is a three-dimensional structure schematic view of the electric drive screw and the sliding groove installation of the utility model;

[0028] Figure 5 It is a three-dimensional structure schematic view of the sliding groove and the longitudinal clamping plate installation of the utility model;

[0029] Figure 6 It is a three-dimensional structure schematic view of the longitudinal clamping plate and the lengthened plate installation of the utility model.

[0030] In the figure: 1, docking base; 2, positioning shaft hole; 3, controller; 4, work plate; 5, limiting groove; 6, electric drive screw; 7, transverse clamping plate; 8, sliding groove; 9, magnet block; 10, longitudinal clamping plate; 11, extension plate; 12, push column; 13, buckle plate; 14, limiting block. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0032] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a flow line type guiding and pushing limiting tool for polyethylene cushion block processing, including docking base 1, positioning shaft hole 2, controller 3, work plate 4, limiting groove 5, electric drive screw 6, transverse clamping plate 7, sliding groove 8, magnet block 9, longitudinal clamping plate 10, extension plate 11, push column 12, buckle plate 13, limiting block 14;

[0033] Wherein, docking base 1 is set as plate body structure, controller 3 is installed on the upper end of docking base 1, and the top end of controller 3 is installed with work plate 4, and work plate 4 supports the bottom end of processing polyethylene cushion block, and the two ends of docking base 1 are set as convex structure and groove structure, and the shape of the convex structure and the groove structure of the two ends of docking base 1 is set as embedded.

[0034] The two ends of docking base 1 are provided with positioning shaft hole 2, and the bottom end of docking base 1 is provided with anti-skid convex structure, and docking base 1 and work plate 4 are parallelly arranged, and one limiting groove 5 is formed in the two sides of work plate 4, and electric drive screw 6 is installed in limiting groove 5, and there is a gap between the upper end of work plate 4 and the bottom end of transverse clamping plate 7 and longitudinal clamping plate 10.

[0035] In combination with the Figures 1-6 As shown in the drawings, docking base 1 and work plate 4 are placed in parallel, shell is added outside controller 3 for protection of internal components when using, controller 3 adopts MAM-KY02S, and is connected to the total control system of flow line processing equipment through network, to facilitate signal transmission and processing, and matched storage battery is installed on one side according to needs, to provide power for electric drive screw 6 on the side wall of work plate 4, and controller 3 is installed between docking base 1 and work plate 4, to facilitate multiple docking bases 1 to be connected head to tail through the space reserved between docking base 1 and work plate 4, such as Figure 3As shown, the shaft rod penetrates the positioning shaft hole 2 of the butt joint base 1 to realize the installation connection, further increase the contact surface stability between the device and the assembly line, and the anti-skid convex structure at the bottom end of the butt joint base 1 further reduces the skidding of the butt joint base 1 during transportation.

[0036] The electric drive screw 6 penetrates the two transverse clamping plates 7, and the two transverse clamping plates 7 are symmetrically arranged on both sides of the electric drive screw 6, and a sliding groove 8 is arranged in the transverse clamping plate 7. The electric drive screw 6 is composed of a motor and a threaded rod, and the surface of the threaded rod of the electric drive screw 6 is provided with two threads, and the two threads are symmetrically arranged at both ends of the threaded rod of the electric drive screw 6. A longitudinal clamping plate 10 is slidably connected in the sliding groove 8, and the longitudinal clamping plate 10 is arranged in a perpendicular direction with the transverse clamping plate 7, and a magnet block 9 is arranged at one end of the transverse clamping plate 7. One end of the longitudinal clamping plate 10 penetrating the sliding groove 8 is rotatably connected with a buckle plate 13, and the one end of the longitudinal clamping plate 10 penetrating the sliding groove 8 is provided with an F-shaped convex structure. There are four transverse clamping plates 7, and one longitudinal clamping plate 10 is slidably connected in each transverse clamping plate 7. Limiting blocks 14 are arranged on the convex structure surface of the longitudinal clamping plate 10 in the sliding groove 8, and the limiting blocks 14 are composed of silica gel wrapped metal sheets. A recess is arranged on the surface of the longitudinal clamping plate 10, and an extension plate 11 is arranged in the recess of the longitudinal clamping plate 10. Two push columns 12 are rotatably connected to the surface of the extension plate 11, and the push columns 12 penetrate the longitudinal clamping plate 10.

[0037] The drawings of the specification Figures 1-6 As shown, each electric drive screw 6 penetrates two transverse clamping plates 7, and the rotation of the electric drive screw 6 is controlled by the controller 3. Because the two threads on the surface of the electric drive screw 6 are symmetrically arranged, the directions of the two transverse clamping plates 7 pushed by the two threads are opposite when the two threads rotate, so that the two transverse clamping plates 7 realize synchronous inward and outward displacement, limit and clamp the width of the polyethylene pad, and the magnet block 9 arranged at one end of the transverse clamping plate 7 is controlled by the controller 3. Figure 2 and Figure 4 As shown, the two magnet blocks 9 arranged symmetrically are arranged as opposite magnetic poles, so that the magnetic field of the two transverse clamping plates 7 remains stable during movement. The longitudinal clamping plate 10 sliding in the sliding groove 8 realizes sliding through the F-shaped convex block on one side.

[0038] The metal sheet arranged in the limiting block 14 is affected by the magnetic field and approaches the magnet block 9, so as to drive the longitudinal clamping plate 10 to limit and clamp the polyethylene pad. The installation of the longitudinal clamping plate 10 and the transverse clamping plate 7 is realized by opening and closing the buckle plate 13. Figure 6As shown, the realization and transverse clamp plate 7 disassembly, when the polyethylene pad thickness is thinner, through the push column 12 rotating push extension plate 11 to polyethylene pad clamping limit, through the power drive electric drive screw 6 drive transverse clamp plate 7 to polyethylene pad width limit clamping, through the longitudinal clamp plate 10 and extension plate 11 assembly, for the polyethylene pad of different thickness.

[0039] Working principle: when using the polyethylene pad processing pipeline type guiding push limiting tool, according to the need of polyethylene pad processing pipeline conveying equipment, a plurality of butt joint base 1 is connected in series to form a pipeline type processing base part, which is convenient for continuous processing of a plurality of polyethylene pads in the same group, or the single butt joint base 1 bottom end protruding structure is connected with the conveying equipment of the pipeline, and the polyethylene pad is processed.

[0040] The workboard 4 provided on the upper end of the butt joint base 1 provides support for the polyethylene pad, and the controller 3 is used to assist the work of the workboard 4. The controller 3 on one side is provided with a power storage device according to the need of the electric drive screw 6. When in use, the polyethylene pad is placed on the workboard 4 to open the distance between the longitudinal clamping plates 10, so that the longitudinal clamping plates 10 move outward along the sliding groove 8. Because the metal sheet in the limiting block 14 is attracted to the magnet block 9, the longitudinal clamping plates 10 limit and clamp the polyethylene pad, so that the polyethylene pad is not dropped during transportation. When the polyethylene pad is thinner, the push column 12 rotates the push extension plate 11 to clamp and limit the polyethylene pad, and the electric drive screw 6 drives the transverse clamp plate 7 to limit and clamp the width of the polyethylene pad, so that the tool provides stable limiting for the polyethylene pad during pipeline processing and transportation work, and the overall practicability is increased.

[0041] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pipeline type guiding, pushing and limiting tool for polyethylene cushion block processing, comprising: a docking base (1) provided as a plate structure, a controller (3) being installed at the upper end of the docking base (1), a work plate (4) being installed at the top end of the controller (3), and the work plate (4) supporting the bottom end of the processed polyethylene cushion block; characterized in that the docking base (1) is provided with positioning shaft holes (2) at both ends, and the docking base (1) is provided with anti-skid protruding structures at the bottom end, the docking base (1) and the work plate (4) are provided in parallel, one limiting groove (5) is formed at each side of the work plate (4), and an electric drive screw (6) is installed in the limiting groove (5). The electric drive screw (6) penetrates through two transverse clamping plates (7), the two transverse clamping plates (7) are symmetrically arranged at both sides of the electric drive screw (6), a sliding groove (8) is arranged in the transverse clamping plate (7), a longitudinal clamping plate (10) is slidably connected in the sliding groove (8), the longitudinal clamping plate (10) is arranged in a perpendicular direction with the transverse clamping plate (7), a magnet block (9) is arranged at one end of the transverse clamping plate (7), a buckle plate (13) is rotatably connected at one end of the longitudinal clamping plate (10) penetrating through the sliding groove (8), and the other end of the longitudinal clamping plate (10) penetrating through the sliding groove (8) is provided as an F-shaped protruding structure.

2. The polyethylene cushion block processing pipeline guiding, pushing and limiting tool according to claim 1, characterized in that: The two ends of the docking base (1) are respectively provided as protruding structures and groove structures, and the shapes of the protruding structures and the groove structures at the two ends of the docking base (1) are arranged in a fitting manner.

3. The polyethylene cushion block processing pipeline guiding, pushing and limiting tool according to claim 1, characterized in that: Gaps are left between the upper end of the work plate (4) and the bottom end of the transverse clamping plate (7) and the bottom end of the longitudinal clamping plate (10).

4. The guiding and pushing limiting tool for polyethylene cushion block processing pipeline according to claim 1, characterized in that: The electric drive screw (6) is composed of a motor and a threaded rod, and the threaded rod surface of the electric drive screw (6) is provided with two threads symmetrically arranged at both ends of the threaded rod.

5. The polyethylene cushion block processing pipeline guiding, pushing and limiting tooling according to claim 1, characterized in that: There are four transverse clamping plates (7), and one longitudinal clamping plate (10) is slidably connected in each transverse clamping plate (7).

6. The polyethylene cushion block processing pipeline guiding, pushing and limiting tooling according to claim 1, characterized in that: A limiting block (14) is arranged on the protruding structure surface of the longitudinal clamping plate (10) in the sliding groove (8), and the limiting block (14) is composed of a metal sheet wrapped with silica gel.

7. The polyethylene cushion block processing pipeline guiding, pushing and limiting tooling according to claim 1, characterized in that: A groove is arranged on the surface of the longitudinal clamping plate (10), an extension plate (11) is installed in the groove of the longitudinal clamping plate (10), two pushing columns (12) are rotatably connected on the surface of the extension plate (11), and the pushing columns (12) penetrate through the longitudinal clamping plate (10).