Conveying line with subpackaging mechanism for dairy product workshop
By introducing a subcontracting mechanism and adjusting the position of the baffles on the conveyor line in the dairy workshop, the blockage problem caused by the increase in workpiece flow was solved, achieving efficient diversion and buffering, and improving production efficiency and equipment stability.
Patent Information
- Application Number
- CN202423074015.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Traditional conveyor lines lack effective diversion or buffering mechanisms when workpiece flow increases, leading to blockages, production stagnation, and reduced efficiency.
A subcontracting mechanism is adopted, which guides the workpiece to the second conveyor belt by adjusting the position of the baffle to achieve diversion and avoid blockage. The mechanism includes a first conveyor belt, a second conveyor belt, and a subcontracting mechanism. The position of the baffle is precisely controlled by moving components and photoelectric detection instruments.
It effectively avoids conveyor line blockage, shortens downtime, improves production efficiency, reduces the frequency of equipment modification and maintenance, and enhances the flexibility of the production line.
Smart Images

Figure CN223575525U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to conveying line technical field, concretely is a conveying line with subpackaging mechanism for dairy workshop. BACKGROUND
[0002] In the traditional production line, in order to save cost, usually only set up a conveying belt as the core channel of whole material transmission.In the initial stage of production process, this single conveying belt layout can meet the basic production demand, and maintains the running of production line with relatively low equipment purchase and installation cost.
[0003] However, along with the gradual expansion of production scale and the increasing market demand, the workpiece flow on production line presents the significant increasing trend.When a large number of workpieces are continuously transmitted on conveying belt and gradually gather to the end of conveying belt, the problem appears in succession.Because of lacking effective shunting or buffering mechanism, in the limited space of the end of conveying belt, workpieces are prone to accumulation congestion phenomenon due to too much quantity.Once this congestion occurs, the running of whole production line is in trouble.
[0004] Because only one conveying belt is running, at this time, only the most direct but also the most inefficient stop line processing measures can be taken.Stopping line means the interruption of whole production process, and each link such as the running of production equipment, the operation of worker and the supply circulation of material is forced to stop.This not only leads to the stagnation of workpieces in different processes such as processing and assembly on production line, reduces production efficiency and increases energy consumption, but also can cause a series of chain reactions.For example, the downstream process is in idle state due to waiting for workpiece supply, and the utilization rate of worker's working hours is greatly reduced, further increasing the human cost burden of enterprise. CONTENT OF THE UTILITY MODEL
[0005] In view of the above-mentioned defects, the utility model provides a conveying line with subpackaging mechanism for dairy workshop, for the change of workpiece quantity on the first conveying belt, through the position adjustment of baffle in subpackaging mechanism, a part of workpieces can be guided to the second conveying belt, thereby playing the effect of shunting, and another part continues to stay in the first conveying belt to go to other processes, avoid the congestion at subsequent processes, solve the problem that when too many workpieces appear on the traditional conveying line, only stop line processing can be carried out.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A conveying line with a sub-packaging mechanism for a dairy product workshop, comprising a first conveying belt, a second conveying belt and a sub-packaging mechanism, the starting end of the second conveying belt is arranged side by side with the middle part of the first conveying belt, the sub-packaging mechanism is arranged at the starting end of the second conveying belt, and the sub-packaging mechanism comprises a first mounting seat, a second mounting seat and a baffle.
[0008] The first mounting seat is installed above the first conveying belt, the second mounting seat is installed above the first conveying belt and the second conveying belt, the front end of the baffle is rotationally connected with the first mounting seat, the rear end of the baffle is movably connected with the second mounting seat, the front end of the baffle is located on the conveying surface of the first conveying belt, and the rear end of the baffle is swingably located on the conveying surface of the first conveying belt or the second conveying belt.
[0009] The first mounting seat is rotationally installed with a vertical first bearing, the bottom of the first bearing is rotationally connected with a first support, and the bottom of the first support is fixedly connected with the front end of the baffle.
[0010] The bottom of the second mounting seat is provided with a moving assembly, the moving assembly is rotationally installed with a vertical second bearing at the movable end, the bottom of the second bearing is rotationally connected with a second support, and the bottom of the second support is fixedly connected with the rear end of the baffle.
[0011] The moving assembly is used for moving the second bearing, the second support and the rear end of the baffle.
[0012] The moving assembly comprises a first moving plate, a second moving plate and a power assembly, the second mounting seat is provided with a first moving guide rail, the length direction of the first moving guide rail is the left-right direction, the first moving plate is slidably connected with the first moving guide rail, the bottom of the first moving plate is provided with a second moving guide rail, the length direction of the second moving guide rail is the front-rear direction, the second moving guide rail is slidably connected with the second moving plate, and the bottom of the second moving plate is rotationally installed with the second bearing.
[0013] The power assembly is used for driving the first moving plate and the second moving plate to slide.
[0014] The baffle is provided with two baffle plates arranged oppositely, the spacing between the two oppositely arranged baffle plates is smaller than the width of the first conveying belt and the second conveying belt, and the workpiece passes through the gap between the two oppositely arranged baffle plates.
[0015] The first support and the second support each comprise a first horizontal part and a first vertical part, the first horizontal part of the first support is rotationally connected with the first bearing, the first horizontal part of the second support is rotationally connected with the second bearing, the first horizontal part is provided with a plurality of first sliding grooves arranged in an array, the length direction of the first sliding grooves is the left-right direction, the top of the first vertical part is slidably connected with the first sliding grooves, and the bottom of the first vertical part is fixedly connected with the top of the corresponding baffle.
[0016] The front end of the baffle is provided with a guide plate which is inwardly retracted from front to back.
[0017] The baffle is divided into a shielding part and a mounting part, the shielding part is vertically arranged, the front end of the shielding part is provided with the guide plate, the mounting part is horizontally mounted on the top of the shielding part, and the first vertical part is fixedly connected with the mounting part.
[0018] The first mounting seat is provided with photoelectric detection equipment for identifying workpiece passing, the photoelectric detection equipment is electrically connected with a control module, and the control module is electrically connected with the power assembly.
[0019] The technical scheme of the utility model can have the following beneficial effects:
[0020] 1. For the change of the number of workpieces on the first conveying belt, a part of the workpieces can be guided to the second conveying belt through the position adjustment of the baffle in the sub-packaging mechanism, thereby achieving the effect of shunting, and the other part continues to stay on the first conveying belt to go to other processes, avoiding congestion at the subsequent processes, solving the problem that when the traditional conveying line is blocked, only the line can be stopped for processing.
[0021] 2. The second mounting frame is provided with a moving assembly, the second bearing vertically connects the second mounting seat and the second support, the position of the second bearing and the second support can be adjusted through the moving assembly, so that the rear end of the baffle is moved, and the rear end of the baffle is located on the first conveying belt or the second conveying belt. At this time, the workpieces are accurately guided to the corresponding conveying belt, without spending a lot of time to reform the whole conveying line structure or replace the equipment, effectively shortening the downtime caused by production adjustment, and ensuring the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a top view of the conveying line of one embodiment of the utility model;
[0023] Figure 2 is a schematic view of the moving assembly of one embodiment of the utility model;
[0024] Figure 3is a top view of the first support and the second support of one of the embodiments of the utility model;
[0025] Figure 4 is a top view of the baffle of one of the embodiments of the utility model;
[0026] Figure 5 is a side view of the baffle of one of the embodiments of the utility model;
[0027] Wherein, 1, first conveying belt;2, second conveying belt;3, subpackaging mechanism;31, first mounting seat;311, first bearing;312, first support;32, second mounting seat;321, moving assembly;322, first moving plate;323, second moving plate;324, first moving guide rail;325, second moving guide rail;326, second support;327, second bearing;33, baffle;331, guide plate;332, shielding portion;333, mounting portion;4, first horizontal portion;41, first vertical portion;42, first chute. DETAILED DESCRIPTION
[0028] The technical scheme of the utility model will be further described below in combination with the drawings and through specific embodiments.
[0029] In the description of the utility model, it is to be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0030] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0031] In the description of the utility model, it should be noted that, unless otherwise specified and limited, the terms "mounting", "splicing", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected;It can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0032] The technical scheme of the utility model will be further described below in combination with the drawings and through specific embodiments. Figures 1 to 5The utility model discloses a kind of conveying lines with subpackaging mechanism for dairy plant.
[0033] A kind of conveying lines with subpackaging mechanism for dairy plant, including first conveyor belt 1, second conveyor belt 2 and subpackaging mechanism 3, the starting end of the second conveyor belt 2 is with the middle part of the first conveyor belt 1 side by side arrangement, the subpackaging mechanism 3 is set to the starting end of the second conveyor belt 2, the subpackaging mechanism 3 includes first mounting seat 31, second mounting seat 32 and baffle 33;
[0034] The first mounting seat 31 is installed to the top of the first conveyor belt 1, the second mounting seat 32 is installed to the top of the first conveyor belt 1 and the second conveyor belt 2, the front end of the baffle 33 is rotationally connected with the first mounting seat 31, the rear end of the baffle 33 is movably connected with the second mounting seat 32, the front end of the baffle 33 is located on the conveying surface of the first conveyor belt 1, the rear end of the baffle 33 is swingably located on the conveying surface of the first conveyor belt 1 or second conveyor belt 2, and the baffle 33 is used to guide the workpiece to move to the first conveyor belt 1 or second conveyor belt 2.
[0035] The front end of the baffle 33 is connected with the first mounting seat 31, so that the front end of the baffle 33 is located on the top of the first conveyor belt 1, and the rear end of the baffle 33 is movably connected with the second mounting seat 32, so that the rear end of the baffle 33 can swing flexibly and be located on the top of the first conveyor belt 1 or second conveyor belt 2 according to the use requirement. Therefore, when the rear end of the first conveyor belt 1 is blocked, the worker changes the swing amplitude of the baffle 33, so that the workpiece is conveyed into the second conveyor belt 2 under the guidance of the baffle 33, at this time, the second conveyor belt 2 can play a role in shunting and buffering, and the blocking condition of the first conveyor belt 1 is alleviated, so that the production efficiency of the conveying line is improved.
[0036] It is worth mentioning that, as shown in Figure 1 The conveying direction of the first conveyor belt 1 and the second conveyor belt 2 is from front to back, and the starting end of the second conveyor belt 2 is arranged side by side with the middle part of the first conveyor belt 1, so that the worker can conveniently adjust the position of the rear end of the baffle 33, change the flow direction of the workpiece to different conveying belts, avoid using multiple completely independent and dispersed conveying belts to occupy too much ground area, and enhance the flexibility of the production line in response to production changes.
[0037] Therefore, on the production line, for the change of the number of workpieces on the first conveyor belt 1, a part of the workpieces can be guided to the second conveyor belt 2 through the position adjustment of the baffle 33 in the subpackaging mechanism 3, so as to play a role in shunting, and the other part continues to stay on the first conveyor belt 1 to go to other processes, avoiding congestion at the subsequent processes, solving the problem that when too many workpieces appear on the traditional conveying line and are blocked, the production line can only be stopped for processing.
[0038] The first mounting seat 31 is rotationally mounted with a vertical first bearing 311, the bottom of the first bearing 311 is rotationally connected with a first support 312, and the bottom of the first support 312 is fixedly connected with the front end of the baffle 33;
[0039] The bottom of the second mounting seat 32 is provided with a moving assembly 321, the moving assembly 321 is rotationally mounted with a vertical second bearing 327 at the movable end, the bottom of the second bearing 327 is rotationally connected with a second support 326, and the bottom of the second support 326 is fixedly connected with the rear end of the baffle 33;
[0040] The moving assembly 321 is used for moving the second bearing 327, the second support 326 and the rear end of the baffle 33.
[0041] The first bearing 311 vertically connects the first mounting seat 31 and the first support 312, so that the front end of the baffle 33 can be flexibly rotated.
[0042] The second mounting seat is provided with the moving assembly 321, the second bearing 327 vertically connects the second mounting seat 32 and the second support 326, and the position of the second bearing 327 and the second support 326 can be adjusted through the moving assembly 321, so that the rear end of the baffle 33 is moved to be located on the first conveying belt 1 or the second conveying belt 2. At this time, the workpiece is accurately guided to the corresponding conveying belt, without spending a lot of time to reform the entire conveying line structure or replace the equipment, effectively shortening the downtime caused by production adjustment, and ensuring the production efficiency.
[0043] The moving assembly 321 comprises a first moving plate 322, a second moving plate 323 and a power assembly, the second mounting seat 32 is provided with a first moving guide rail 324, the length direction of the first moving guide rail 324 is the left-right direction, the first moving plate 322 is slidably connected with the first moving guide rail 324, the bottom of the first moving plate 322 is provided with a second moving guide rail 325, the length direction of the second moving guide rail 325 is the front-rear direction, the second moving guide rail 325 is slidably connected with the second moving plate 323, and the bottom of the second moving plate 323 is rotationally mounted with the second bearing 327;
[0044] The power assembly is used for driving the first moving plate 322 and the second moving plate 323 to slide.
[0045] It is worth mentioning that the power assembly is preferably a first motor and a second motor. The active end of the first motor is connected with the first moving plate 322, so that the first motor can drive the first moving plate 322 to move in the left-right direction along the first moving guide rail 324. The active end of the second motor is connected with the second moving plate 323, so that the second motor can drive the second moving plate 323 to move in the front-back direction along the second moving guide rail 325. Therefore, the first moving plate 322 and the first moving guide rail 324 cooperate with each other, and the second moving plate 323 and the second moving guide rail 325 cooperate with each other, so that the second bearing 327 can move in four directions of front, back, left and right, thereby accurately moving the rear end of the baffle 33 to a specific coordinate position required, and then extremely accurately guiding the workpiece flow to the corresponding conveying belt, effectively meeting the diversified and high-precision production requirements.
[0046] In addition, when a heavy workpiece accidentally hits the baffle 33, since the moving assembly 321 disperses the force through the two mutually perpendicular first moving guide rail 324 and second moving guide rail 325, the force is conducted and dispersed along the guide rail direction, avoiding excessive stress concentration in a local part and causing damage, reducing the frequency of equipment maintenance and replacement.
[0047] The baffle 33 is provided with two oppositely arranged baffles 33, and the distance between the two oppositely arranged baffles 33 is less than the width of the first conveying belt 1 and the second conveying belt 2, and the workpiece passes through the gap between the two oppositely arranged baffles 33.
[0048] If only a single baffle 33 is used for flow splitting, some workpieces may not be able to be accurately split in time due to inertia or other reasons, and two baffles 33 can effectively reduce the probability of such congestion by more accurate guidance and double control of the workpiece flow direction, reducing the production downtime and subsequent cleaning workload caused by congestion.
[0049] Among them, the interval of the two baffles 33 is set, which can not only ensure that the workpiece can only move forward along the defined channel, reducing the possibility of the workpiece deviating from the predetermined flow direction, but also avoid the workpiece colliding with the edge of the conveying belt, the support and other peripheral equipment components, causing the workpiece quality to be damaged.
[0050] The first support 312 and the second support 326 each comprise a first horizontal part 4 and a first vertical part 41, the first horizontal part 4 of the first support 312 is rotationally connected with the first bearing 311, the first horizontal part 4 of the second support 326 is rotationally connected with the second bearing 327, the first horizontal part 4 is provided with a plurality of first sliding grooves 42, the first sliding grooves 42 are arrayed, the length direction of the first sliding grooves 42 is the left-right direction, the top of the first vertical part 41 is slidingly connected with the first sliding grooves 42, and the bottom of the first vertical part 41 is fixedly connected with the top of the corresponding baffle 33.
[0051] The first support 312 and the second support 326 formed by the first horizontal part 4 and the plurality of first vertical parts 41 can provide relatively stable support for the baffles 33. Moreover, the arrayed first sliding grooves 42 are provided, so that the connection between the first vertical part 41 and the first horizontal part 4 is not single-point stress, when the workpiece collides with the baffle 33 during the conveying process, the impact force is transmitted to the support, this kind of dispersed stress mode can effectively avoid stress concentration in a local position, so that the first support 312 and the second support 326 can better withstand external force, prevent deformation, damage and other situations caused by local excessive stress, ensure the structural stability of the whole sub-packaging mechanism 3, and further maintain the normal operation of the workpiece shunting and guiding work.
[0052] Among them, the staff can change the distance between the two first vertical parts 41 according to the size of the workpiece, so as to change the distance between the two baffles 33, and ensure that the baffle 33 can guide and convey the workpiece to the appropriate conveying belt.
[0053] The front end of the baffle 33 is provided with a guide plate 331 which is contracted to the inside from front to back.
[0054] The structure of the guide plate 331 which is contracted from outside to inside can change the motion track of the workpiece more gently when guiding the workpiece to turn, compared with directly blocking and guiding with a straight plate, which can effectively buffer the external force generated when the workpiece hits the baffle 33, and reduce the probability of damage such as surface scratching, deformation and even breakage of the workpiece caused by hard impact.
[0055] The baffle 33 is divided into a shielding part 332 and a mounting part 333, the shielding part 332 is vertically arranged, the front end of the shielding part 332 is provided with the guide plate 331, the mounting part 333 is horizontally mounted on the top of the shielding part 332, and the first vertical part 41 is fixedly connected with the mounting part 333.
[0056] The baffle 33 is divided into a vertical shielding part 332 and a horizontal mounting part 333, forming a more solid structure, which has higher strength than a single thin plate baffle 33. During the operation of the conveying line, it needs to withstand the impact from the workpieces, vibrations caused by the operation of the conveying belt and other external forces. Such a structure can better resist these external forces, reduce the possibility of damage such as deformation and bending of the baffle 33, and ensure that the baffle 33 can maintain a good working state during long-term use, effectively performing the guiding and shunting functions of the workpieces.
[0057] The first mounting seat 31 is provided with photoelectric detection instruments for identifying the passing of workpieces, and the photoelectric detection instruments are electrically connected with a control module, and the control module is electrically connected with the power assembly.
[0058] The photoelectric detection instruments preliminarily detect and judge the basic characteristics such as the appearance and size of the workpieces. After identifying the workpieces, the signal can be transmitted to the control module. The control module processes the workpiece information sent out by the photoelectric detection instruments according to the current blockage of the first conveying belt 1, and then controls the power assembly to start. The power assembly adjusts the position of the second bearing 327, so as to adjust the inclination angle of the baffle 33, and ensures that the workpieces are accurately conveyed to the corresponding conveying belt.
[0059] The technical principle of the utility model is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be interpreted as limiting the protection scope of the utility model in any way. Based on the explanation here, those skilled in the art can think of other specific embodiments of the utility model without creative labor, and these embodiments will fall within the protection scope of the utility model.
Claims
1. A conveying line with a portioning mechanism for a dairy plant, characterized in that, The package includes a first conveyor belt, a second conveyor belt and a packaging mechanism, the starting end of the second conveyor belt is arranged side by side with the middle part of the first conveyor belt, the packaging mechanism is arranged at the starting end of the second conveyor belt, and the packaging mechanism includes a first mounting seat, a second mounting seat and a baffle. The first mounting seat is installed above the first conveyor belt, the second mounting seat is installed above the first conveyor belt and the second conveyor belt, the front end of the baffle is rotationally connected with the first mounting seat, the rear end of the baffle is movably connected with the second mounting seat, the front end of the baffle is located on the conveying surface of the first conveyor belt, and the rear end of the baffle is swingably located on the conveying surface of the first conveyor belt or the second conveyor belt.
2. A conveying line with a portioning mechanism for a dairy plant according to claim 1, characterized in that The first mounting seat is rotationally installed with a vertical first bearing, the bottom of the first bearing is rotationally connected with a first support, and the bottom of the first support is fixedly connected with the front end of the baffle. The bottom of the second mounting seat is provided with a moving assembly, the moving end of the moving assembly is rotationally installed with a vertical second bearing, the bottom of the second bearing is rotationally connected with a second support, and the bottom of the second support is fixedly connected with the rear end of the baffle.
3. A conveying line with a portioning mechanism for a dairy plant according to claim 2, characterized in that The moving assembly is used for moving the second bearing, the second support and the rear end of the baffle. The moving assembly includes a first moving plate, a second moving plate and a power assembly, the second mounting seat is provided with a first moving guide rail, the length direction of the first moving guide rail is the left-right direction, the first moving plate is slidably connected with the first moving guide rail, the bottom of the first moving plate is provided with a second moving guide rail, the length direction of the second moving guide rail is the front-rear direction, the second moving guide rail is slidably connected with the second moving plate, and the bottom of the second moving plate is rotationally installed with the second bearing.
4. A conveying line with a portioning mechanism for a dairy plant according to claim 1, characterized in that, The power assembly is used for driving the first moving plate and the second moving plate to slide.
5. A conveying line with a portioning mechanism for a dairy plant according to claim 2, characterized in that, The baffle is provided with two oppositely arranged baffles, the spacing between the two oppositely arranged baffles is smaller than the width of the first conveyor belt and the second conveyor belt, and the workpiece passes through the gap between the two oppositely arranged baffles.
6. A conveying line with a portioning mechanism for a dairy plant according to claim 5, characterized in that The first support and the second support each include a first horizontal part and a first vertical part, the first horizontal part of the first support is rotationally connected with the first bearing, the first horizontal part of the second support is rotationally connected with the second bearing, the first horizontal part is provided with a plurality of first sliding grooves, the first sliding grooves are arrayed, the length direction of the first sliding grooves is the left-right direction, the top of the first vertical part is slidably connected with the first sliding grooves, and the bottom of the first vertical part is fixedly connected with the top of the corresponding baffle.
7. A conveying line with a portioning mechanism for a dairy plant according to claim 6, characterized in that The front end of the baffle is provided with a guide plate which is inwardly retracted from front to back. The baffle is divided into a shielding part and a mounting part, the shielding part is vertically arranged, the front end of the shielding part is provided with the guide plate, the mounting part is horizontally installed on the top of the shielding part, and the first vertical part is fixedly connected with the mounting part.
8. A conveying line with a portioning mechanism for a dairy plant according to claim 3, characterized in that The first mounting seat is provided with photoelectric detection instruments for identifying workpiece passing, the photoelectric detection instruments are electrically connected with a control module, and the control module is electrically connected with the power assembly.