Shunting device and production line
By combining the automated control of the diversion device with the coordination of the three-dimensional motion unit, the problem of manual operation in the material diversion process is solved, achieving efficient and non-destructive material diversion and position control, and reducing production costs.
Patent Information
- Application Number
- CN202423323022.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, the material diversion process requires manual operation, which makes the materials easy to be damaged, results in low production efficiency and high production costs, and cannot guarantee the consistency of the placement and shape of the materials.
The system employs a diversion device, which includes a base unit, a three-dimensional motion unit, an angle adjustment unit, and an adsorption unit. Through automated control, it realizes the three-dimensional motion and angle adjustment of the material, and uses the adsorption unit to adsorb the material and divert it to different production lines.
It achieves automated material diversion, avoids damage caused by manual operation, improves production efficiency and product consistency, and reduces labor costs.
Smart Images

Figure CN223575638U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to intelligent production technical field especially relates to shunt device and production line. BACKGROUND
[0002] In the existing machine equipment production process, generally will have multiple parallel material conveying lines, multiple material conveying lines respectively carry out material conveying to realize the purpose that multiple production lines run synchronously.
[0003] In the prior art, a material conveying line is usually arranged at the upstream of multiple parallel material conveying lines to convey materials and manually distribute the materials to different material conveying lines.
[0004] However, this production method has the following defects:
[0005] 1. Multiple workers are needed to manually distribute the materials, mechanical repetitive operation is needed, fatigue is easy to occur, and the materials are likely to be distributed to the wrong material conveying line;
[0006] 2. Manual distribution cannot guarantee the placement position and placement form of the materials, and subsequent secondary adjustment is needed;
[0007] 3. During manual transfer of the materials, the surface of the materials can be damaged;
[0008] 4. The production efficiency is low, and the production cost is high.
[0009] At present, no effective solution has been proposed for the problems of manual distribution leading to uncontrollable placement position of the materials, easy damage of the materials, low production efficiency, and high production cost in the related art. INVENTION CONTENTS
[0010] The utility model aims at the deficiency in the prior art, provides a kind of shunt device and production line, to solve the problems such as uncontrollable placement position of the materials, easy damage of the materials, low production efficiency, and high production cost in the related art caused by manual distribution.
[0011] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:
[0012] In the first aspect, a shunt device is provided, comprising:
[0013] A base unit is arranged on a horizontal plane.
[0014] A three-dimensional motion unit is arranged on the top of the base unit.
[0015] An angle adjusting unit is arranged at the end of the three-dimensional movement unit, and is used to move in the vertical direction and / or the horizontal direction in the three-dimensional space under the action of the three-dimensional movement unit;
[0016] An adsorption unit is arranged at the end of the angle adjusting unit, and is connected with the angle adjusting unit, and is used to rotate, adsorb materials and desorb materials under the action of the angle adjusting unit;
[0017] A control unit is arranged at the base unit, and is connected with the three-dimensional movement unit, the angle adjusting unit and the adsorption unit respectively.
[0018] In some embodiments, the base unit comprises:
[0019] A base element is arranged on the horizontal plane;
[0020] At least one opening element is movably arranged at the side of the base element, and is used to close or expose the inside of the base element for maintenance;
[0021] A placing element is arranged at the side of the base element, and is used to place the air inlet mechanism of the adsorption unit;
[0022] A plurality of through-hole elements are arranged through the base element, and are used for the transmission pipeline of the adsorption unit to pass through;
[0023] A heat dissipation element is arranged at the side of the base element, and is used for heat dissipation;
[0024] A plurality of adjusting support elements are distributed and arranged at the bottom of the base element, and are used to horizontally arrange the base element.
[0025] In some embodiments, the three-dimensional movement unit comprises:
[0026] A first base element is arranged at the top of the base unit;
[0027] At least one rotating mechanism is arranged at the top of the first base element, and is connected with the control unit, and is used to reciprocatingly rotate in the horizontal direction under the action of the control unit;
[0028] A rotating telescopic mechanism is arranged at the end of the rotating mechanism, and the end of the rotating telescopic mechanism is provided with the angle adjusting unit and is connected with the control unit, and is used to reciprocatingly move the angle adjusting unit in the vertical direction and reciprocatingly rotate the angle adjusting unit in the horizontal direction under the action of the control unit.
[0029] In some embodiments, the angle adjusting unit comprises:
[0030] A second base element, arranged at the end of the three-dimensional movement unit, for moving in vertical and / or horizontal directions in three-dimensional space under the action of the three-dimensional movement unit;
[0031] A pneumatic rotating mechanism, arranged outside the second base element, connected with the adsorption mechanism of the adsorption unit, for driving the adsorption unit to rotate reciprocally in vertical direction;
[0032] A first valve element, arranged at the side of the second base element, connected with the pneumatic rotating mechanism, the vacuum mechanism of the adsorption unit, and the control unit respectively, for driving the pneumatic rotating mechanism to rotate under the action of the control unit and the adsorption unit.
[0033] In some embodiments, the adsorption unit comprises:
[0034] An air inlet mechanism, arranged at the side of the base unit, for filtering and stabilizing the air pressure;
[0035] At least one vacuum mechanism, arranged inside the angle adjusting unit, connected with the air inlet mechanism;
[0036] A second valve element, arranged inside the angle adjusting unit, connected with the air inlet mechanism and the vacuum mechanism respectively;
[0037] A third valve element, arranged inside the angle adjusting unit, connected with the vacuum mechanism and the angle adjusting unit respectively;
[0038] At least one fourth valve element, arranged inside the angle adjusting unit, connected with the vacuum mechanism;
[0039] A support element, arranged at the end of the angle adjusting unit, for rotating reciprocally in vertical direction under the action of the angle adjusting unit;
[0040] A plurality of flexible adsorption elements, arranged on the support element and connected with the fourth valve element respectively, for adsorbing and desorbing materials.
[0041] In some embodiments, the control unit comprises:
[0042] A control element is arranged inside the base unit and connected with the three-dimensional movement unit, the angle adjustment unit and the adsorption unit respectively;
[0043] A communication element is arranged inside the base unit and connected with the control element for data transmission.
[0044] A power element is arranged inside the base unit and connected with the control element and external power source for power supply.
[0045] In some embodiments, the production line further comprises:
[0046] A display unit is arranged on the side of the base unit and connected with the control unit for displaying working parameters.
[0047] In the second aspect, a production line is provided, comprising:
[0048] The shunting device of the first aspect.
[0049] In some embodiments, the production line further comprises:
[0050] A material input device is arranged downstream of the shunting device for transmitting materials downstream;
[0051] A plurality of material output devices are arranged downstream of the material input device, and the plurality of material output devices are arranged in parallel with each other, and the side of one of the material output devices is provided with the shunting device.
[0052] The shunting device adsorbs materials from the material input device and sequentially transmits the materials to the plurality of material output devices.
[0053] In some embodiments, the production line further comprises:
[0054] A position monitoring device is arranged at the output end of the material input device for detecting a material position signal and transmitting the material position signal to the shunting device.
[0055] Compared with the prior art, the above technical scheme has the following technical effects:
[0056] The utility model discloses a shunting device and production line, utilize shunting device to realize automatic shunting unloading problem, need not manual shunting unloading, improve shunting efficiency, avoid the problem of material damage caused by manual shunting unloading, utilize shunting device can be with upstream incoming material automatic distribution to downstream different production line, improve efficiency greatly, utilize adsorption unit adsorption material, avoid the damage to material, utilize three -dimensional motion unit, angle adjusting unit's cooperation can realize adsorption unit in three -dimensional space and move, and make adsorption unit can adapt to different inclination angle production line, and can control material's position and the form of placing, ensure the consistency of product, reduce manpower cost, and the production cost is reduced greatly. BRIEF DESCRIPTION OF DRAWINGS
[0057] Figure 1 It is the schematic diagram of shunting device according to the utility model embodiment;
[0058] Figure 2 It is the circuit connection block diagram of shunting device according to the utility model embodiment;
[0059] Figures 3~4 It is the schematic diagram of base unit according to the utility model embodiment;
[0060] Figure 5 It is the schematic diagram of three -dimensional motion unit according to the utility model embodiment;
[0061] Figure 6 It is the schematic diagram of angle adjusting unit according to the utility model embodiment;
[0062] Figure 7 It is the schematic diagram of adsorption unit according to the utility model embodiment;
[0063] Figure 8 It is the circuit connection block diagram of control unit according to the utility model embodiment.
[0064] Figure 9 It is the frame schematic diagram of production line according to the utility model embodiment.
[0065] The reference numerals in the drawings are as follows: 100, a shunting device; 110, a base unit; 111, a base element; 112, an opening element; 113, a placing element; 114, a through-hole element; 115, a heat dissipation element; 116, an adjusting support element; 120, a three-dimensional movement unit; 121, a first base element; 122, a rotating mechanism; 123, a rotating telescopic mechanism; 130, an angle adjusting unit; 131, a second base element; 132, a pneumatic rotating mechanism; 133, a first valve element; 140, an adsorption unit; 141, an air inlet mechanism; 142, a vacuum mechanism; 143, a second valve element; 144, a third valve element; 145, a fourth valve element; 146, a support element; 147, a flexible adsorption element; 150, a control unit; 151, a control element; 152, a communication element; 153, a power supply element; 160, a display unit;
[0066] 200, a material input device; 300, a material output device; 400, a position monitoring device. DETAILED DESCRIPTION
[0067] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0068] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0069] The present application will be further described below with reference to the drawings and specific embodiments, but is not limited to the present application.
[0070] Embodiment 1
[0071] This embodiment relates to the shunting device of the present application.
[0072] An illustrative embodiment of the present application is as follows: Figures 1~2As shown in the figure, a shunting device 100 includes a base unit 110, a three-dimensional movement unit 120, an angle adjustment unit 130, an adsorption unit 140, and a control unit 150. The base unit 110 is arranged on a horizontal plane. The three-dimensional movement unit 120 is arranged on the top of the base unit 110. The angle adjustment unit 130 is arranged on the end of the three-dimensional movement unit 120, and is used to move in the vertical direction and / or the horizontal direction in the three-dimensional space under the action of the three-dimensional movement unit 120. The adsorption unit 140 is arranged on the end of the angle adjustment unit 130, and is connected with the angle adjustment unit 130, and is used to rotate, adsorb materials, and desorb materials under the action of the angle adjustment unit 130. The control unit 150 is arranged on the base unit 110, and is connected with the three-dimensional movement unit 120, the angle adjustment unit 130, and the adsorption unit 140, respectively.
[0073] As shown in the figure, Figures 3~4 The base unit 110 includes a base element 111, at least one opening element 112, a placing element 113, a plurality of through-hole elements 114, a heat dissipation element 115, and a plurality of adjustment support elements 116. The base element 111 is arranged on a horizontal plane. The opening element 112 is movably arranged on the side of the base element 111, and is used to close or expose the inside of the base element 111 for maintenance. The placing element 113 is arranged on the side of the base element 111, and is used to place the air inlet mechanism of the adsorption unit 140. The plurality of through-hole elements 114 are arranged through the base element 111, and are used to pass through the transmission pipeline of the adsorption unit 140. The heat dissipation element 115 is arranged on the side of the base element 111, and is used for heat dissipation. The plurality of adjustment support elements 116 are arranged on the bottom of the base element 111, and are used to horizontally arrange the base element 111.
[0074] In some embodiments, the base element 111 includes, but is not limited to, a cabinet.
[0075] The movable connection between the opening element 112 and the base element 111 is a pivotal connection. Specifically, the first end of the opening element 112 is pivotally connected with the base element 111, and the second end of the opening element 112 is lockingly connected with the base element 111. When it is necessary to open the opening element 112, the lock connection between the opening element 112 and the base element 111 is released, and then the opening element 112 is pivoted to expose the base element 111.
[0076] Generally, the lock connection between the opening element 112 and the base element 111 is achieved by a press-type lock mechanism. Such a mechanism is a conventional arrangement in the art, and will not be described here.
[0077] In some embodiments thereof, the opening element 112 is a plurality. The plurality of opening elements 112 are symmetrically arranged on both sides of the base element 111. The purpose of such arrangement is to facilitate the closure or exposure of the interior of the base element 111 from different directions, thereby facilitating the maintenance of different locations of the interior of the base element 111.
[0078] In some embodiments thereof, the opening element 112 is two. The two opening elements 112 are arranged on the left side and the right side of the base element 111, respectively.
[0079] In some embodiments thereof, the opening element 112 includes, but is not limited to, a cabinet door.
[0080] The placing element 113 is arranged on the rear side of the base element 111.
[0081] In some embodiments thereof, the placing element 113 includes, but is not limited to, a placing cavity, a placing slot.
[0082] The plurality of through-hole elements 114 are arranged on the top and the rear side of the base element 111.
[0083] In some embodiments thereof, the through-hole element 114 includes, but is not limited to, a wire hole.
[0084] The heat dissipation element 115 is arranged on the front side of the base element 111.
[0085] In some embodiments thereof, the heat dissipation element 115 is a plurality. The plurality of heat dissipation elements 115 are arranged in an array on the front side of the base element 111.
[0086] In some embodiments thereof, the heat dissipation element 115 includes, but is not limited to, a heat dissipation grille.
[0087] The plurality of adjustment support elements 116 are arranged at the four corner positions of the base element 111.
[0088] In some embodiments thereof, the adjustment support element 116 is four. The four adjustment support elements 116 are arranged at the four corner positions of the base element 111, respectively.
[0089] In some embodiments thereof, the adjustment support element 116 includes, but is not limited to, an adjustment support foot.
[0090] As Figure 5As shown, the three-dimensional movement unit 120 comprises a first base element 121, at least one rotating mechanism 122, and a rotating telescopic mechanism 123. The first base element 121 is arranged on the top of the base unit 110. The rotating mechanism 122 is arranged on the top of the first base element 121 and connected with the control unit 150, for reciprocating rotation in the horizontal direction under the action of the control unit 150. The rotating telescopic mechanism 123 is arranged on the end of the rotating mechanism 122, and the end of the rotating telescopic mechanism 123 is provided with the angle adjustment unit 130 and connected with the control unit 150, for reciprocating movement in the vertical direction and reciprocating rotation in the horizontal direction under the action of the control unit 150.
[0091] Specifically, the first base element 121 is arranged on the top of the base element 111.
[0092] In some embodiments, the first base element 121 is arranged close to the rear of the base element 111.
[0093] In some embodiments, the first base element 121 comprises but is not limited to a mounting base.
[0094] Generally, the rotating end of the rotating mechanism 122 is connected with the first base element 121, and the fixed end of the rotating mechanism 122 is arranged away from the first base element 121.
[0095] In some embodiments, the rotating mechanism 122 is several. The several rotating mechanisms 122 are arranged in sequence. Specifically, the fixed end of a previous rotating mechanism 122 is connected with the rotating end of a subsequent rotating mechanism 122.
[0096] In some embodiments, the rotating mechanism 122 is two. The two rotating mechanisms 122 are arranged in sequence. The rotating end of a first rotating mechanism 122 is connected with the first base element 121, the rotating end of a second rotating mechanism 122 is connected with the fixed end of the first rotating mechanism 122, and the fixed end of the second rotating mechanism 122 is connected with the rotating telescopic mechanism 123.
[0097] In some embodiments, the rotating mechanism 122 comprises but is not limited to a single-axis mechanical arm.
[0098] The rotating telescopic mechanism 123 can perform linear movement in the vertical direction and rotating movement in the horizontal direction.
[0099] In some embodiments, the rotating telescopic mechanism 123 comprises but is not limited to a single-axis rotating telescopic mechanical arm.
[0100] As Figure 6As shown, the angle adjusting unit 130 comprises a second base element 131, a pneumatic rotating mechanism 132 and a first valve element 133. Among them, the second base element 131 is arranged at the end of the three-dimensional motion unit 120, for moving in the vertical direction and / or the horizontal direction in the three-dimensional space under the action of the three-dimensional motion unit 120; the pneumatic rotating mechanism 132 is arranged outside the second base element 131, and is connected with the adsorption mechanism of the adsorption unit 140, for driving the adsorption unit 140 to reciprocate rotation in the vertical direction; the first valve element 133 is arranged at the side of the second base element 131, and is connected with the pneumatic rotating mechanism 132, the vacuum mechanism of the adsorption unit 140 and the control unit 150 respectively, for driving the pneumatic rotating mechanism 132 to rotate under the action of the control unit 150 and the adsorption unit 140.
[0101] Specifically, the second base element 131 is arranged at the end of the rotating telescopic mechanism 123, for reciprocating movement in the vertical direction and rotation in the horizontal direction under the action of the rotating telescopic mechanism 123.
[0102] In some embodiments, the second base element 131 is detachably connected with the rotating telescopic mechanism 123, including but not limited to bolt connection.
[0103] In some embodiments, the second base element 131 comprises but is not limited to a mounting bracket.
[0104] In some embodiments, the pneumatic rotating mechanism 132 comprises but is not limited to a rotating air cylinder.
[0105] The first valve element 133 is arranged at the bottom of the second base element 131.
[0106] In some embodiments, the first valve element 133 comprises but is not limited to a solenoid valve.
[0107] As Figure 7As shown, the adsorption unit 140 comprises an air inlet mechanism 141, at least one vacuum mechanism 142, a second valve element 143, a third valve element 144, at least one fourth valve element 145, a bracket element 146, and a plurality of flexible adsorption elements 147. Among them, the air inlet mechanism 141 is arranged on the side of the base unit 110, used for filtering and stabilizing the gas pressure; the vacuum mechanism 142 is arranged in the interior of the angle adjusting unit 130, and is connected with the air inlet mechanism 141; the second valve element 143 is arranged in the interior of the angle adjusting unit 130, and is respectively communicated with the air inlet mechanism 141 and the vacuum mechanism 142; the third valve element 144 is arranged in the interior of the angle adjusting unit 130, and is respectively communicated with the vacuum mechanism 142 and the angle adjusting unit 130; the fourth valve element 145 is arranged in the interior of the angle adjusting unit 130, and is connected with the vacuum mechanism 142; the bracket element 146 is arranged at the end of the angle adjusting unit 130, used for reciprocating rotation in the vertical direction under the action of the angle adjusting unit 130; the plurality of flexible adsorption elements 147 are arranged in the bracket element 146, and are respectively communicated with the fourth valve element 145, used for adsorbing and desorbing materials.
[0108] Specifically, the air inlet mechanism 141 is arranged on the placing element 113; the vacuum mechanism 142 is arranged in the interior of the second base element 131; the second valve element 143 is arranged in the interior of the second base element 131; the third valve element 144 is arranged in the interior of the second base element 131, and is communicated with the first valve element 133; the fourth valve element 145 is arranged in the interior of the second base element 131; the bracket element 146 is arranged at the end of the pneumatic rotating mechanism 132, used for reciprocating rotation in the vertical direction under the action of the pneumatic rotating mechanism 132.
[0109] In some embodiments, the air inlet mechanism 141 comprises, but is not limited to, a gas source triad.
[0110] In some embodiments, the vacuum mechanism 142 is a plurality of. The plurality of vacuum mechanisms 142 are symmetrically arranged in the interior of the second base element 131.
[0111] In some embodiments, the vacuum mechanism 142 is two. The two vacuum mechanisms 142 are symmetrically arranged in the interior of the second base element 131.
[0112] In some embodiments, the vacuum mechanism 142 comprises, but is not limited to, a vacuum component, such as a vacuum pump.
[0113] Generally, the second valve element 143 is communicated with the air inlet mechanism 141 and the vacuum mechanism 142 through a transmission pipeline.
[0114] In some embodiments, the second valve element 143 comprises, but is not limited to, a gas pipe multi-way joint, such as a gas pipe three-way joint.
[0115] Generally, the third valve element 144 is in communication with the vacuum mechanism 142 and the first valve element 133 through a transmission pipe.
[0116] In some embodiments, the third valve element 144 comprises, but is not limited to, a gas pipe multi-branch joint, for example, a gas pipe three-branch joint.
[0117] Generally, the fourth valve element 145 is in communication with the vacuum mechanism 142 through a transmission pipe.
[0118] In some embodiments, the fourth valve element 145 is a plurality of. The plurality of fourth valve elements 145 are symmetrically arranged inside the second base element 131.
[0119] In some embodiments, the fourth valve element 145 is two. The two fourth valve elements 145 are symmetrically arranged inside the second base element 131.
[0120] In some embodiments, the fourth valve element 145 comprises, but is not limited to, a gas pipe multi-branch joint, for example, a gas pipe three-branch joint.
[0121] In some embodiments, the support element 146 is detachably connected with the pneumatic rotating mechanism 132, including but not limited to bolt connection.
[0122] In some embodiments, the support element 146 comprises, but is not limited to, a mounting bracket.
[0123] Generally, the flexible suction element 147 is in communication with the fourth valve element 145 through a transmission pipe.
[0124] In some embodiments, the flexible suction element 147 is detachably connected with the support element 146, including but not limited to nut bolt connection.
[0125] In some embodiments, the flexible suction element 147 is slidingly connected with the support element 146. That is, the position of the flexible suction element 147 in the support element 146 can be adjusted.
[0126] The number of flexible suction elements 147 matches the number of fourth valve elements 145. Generally, the number of flexible suction elements 147 is an integer multiple of the number of fourth valve elements 145. That is, each fourth valve element 145 corresponds to at least one flexible suction element 147.
[0127] In the case where each fourth valve element 145 corresponds to a plurality of flexible suction elements 147, the plurality of flexible suction elements 147 are respectively in communication with the fourth valve elements 145.
[0128] In some embodiments, there are multiple flexible adsorption elements 147. The multiple flexible adsorption elements 147 are arranged in an array.
[0129] In some embodiments, there are four flexible adsorption elements 147. The four flexible adsorption elements 147 are arranged symmetrically. Two flexible adsorption elements 147 correspond to one fourth valve element 145, and the other two flexible adsorption elements 147 correspond to another fourth valve element 145.
[0130] In some embodiments, the flexible adsorption element 147 includes, but is not limited to, a flexible adsorption suction cup, wherein the suction cup is made of a flexible material such as silicone or rubber.
[0131] like Figure 8 As shown, the control unit 150 includes a control element 151, a communication element 152, and a power supply element 153. The control element 151 is located inside the base unit 110 and is connected to the three-dimensional motion unit 120, the angle adjustment unit 130, and the adsorption unit 140, respectively. The communication element 152 is located inside the base unit 110 and is connected to the control element 151 for data transmission. The power supply element 153 is located inside the base unit 110 and is connected to the control element 151 and an external power source for power supply.
[0132] Specifically, the control element 151 is disposed inside the base element 111 and is connected to the rotation mechanism 122, the rotation telescopic mechanism 123, the first valve element 133, the air intake mechanism 141, and the vacuum mechanism 142 respectively; the communication element 152 is disposed inside the base element 111; and the power supply element 153 is disposed inside the base element 111.
[0133] In some of these embodiments, the control element 151 includes, but is not limited to, a PLC, a microcontroller, etc.
[0134] In some embodiments, the communication element 152 includes, but is not limited to, a communication module, such as an Ethernet communication module.
[0135] In some of these embodiments, the power supply element 153 includes, but is not limited to, a power module.
[0136] Furthermore, the diversion device 100 also includes a display unit 160. The display unit 160 is disposed on the side of the base unit 110 and connected to the control unit 150, and is used to display operating parameters.
[0137] Specifically, the display unit 160 is disposed on the side of the base element 111 and is connected to the control element 151.
[0138] In some embodiments, the display unit 160 includes, but is not limited to, a display screen.
[0139] The use method of the utility model is as follows:
[0140] The control element 151 receives the transfer instruction through the communication element 152;
[0141] The control element 151 controls the rotating mechanism 122 to work, so that the adsorption unit 140 moves above the material (such as a workpiece);
[0142] The control element 151 controls the rotating telescopic mechanism 123 to work, so that the adsorption unit 140 contacts the material (such as a workpiece);
[0143] The control element 151 controls the vacuum mechanism 142 to work, so that the plurality of flexible adsorption elements 147 adsorb the material (such as a workpiece);
[0144] The control element 151 controls the rotating telescopic mechanism 123 to work, so that the plurality of flexible adsorption elements 147 carry the material (such as a workpiece) upward to the designated position;
[0145] The control element 151 controls the rotating mechanism 122 to work, so that the plurality of flexible adsorption elements 147 carry the material (such as a workpiece) to the designated position;
[0146] The control element 151 controls the rotating telescopic mechanism 123 to work, so that the plurality of flexible adsorption elements 147 carry the material (such as a workpiece) downward to the designated position;
[0147] The control element 151 controls the first valve element 133 to work, so that the pneumatic rotating mechanism 132 works, so that the plurality of flexible adsorption elements 147 carry the material (such as a workpiece) to tilt to a preset angle;
[0148] The control element 151 controls the vacuum mechanism 142 to work, so that the plurality of flexible adsorption elements 147 are separated from the material (such as a workpiece), and the material (such as a workpiece) falls into the designated position;
[0149] The control element 151 controls the rotating telescopic mechanism 123 to work, so that the adsorption unit 140 is away from the material (such as a workpiece);
[0150] The control element 151 controls the rotating mechanism 122 to work and returns to the starting position;
[0151] The above steps are repeatedly performed until all the materials (such as workpieces) are transferred.
[0152] The technical effects of the utility model are as follows:
[0153] 1. The shunting device is used to realize automatic shunting and feeding, manual shunting and feeding are not needed, the shunting efficiency is improved, and the problem of material damage caused by manual shunting and feeding is avoided;
[0154] 2. The upstream incoming materials can be automatically distributed to different downstream production lines by the shunting device, greatly improving efficiency;
[0155] 3. The adsorption unit is used to adsorb materials, avoiding damage to the materials;
[0156] 4. The cooperation of the three-dimensional motion unit and the angle adjusting unit can realize the movement of the adsorption unit in three-dimensional space, and the adsorption unit can adapt to production lines with different inclination angles, and can control the placement position and form of the materials, ensuring the consistency of products;
[0157] 5. Reducing labor costs and greatly reducing production costs.
[0158] Embodiment 2
[0159] This embodiment relates to the production line of the utility model.
[0160] An illustrative embodiment of the utility model, as shown in Figure 9 A production line, comprising at least one shunting device 100 as described in embodiment 1.
[0161] In some embodiments, the shunting device 100 is several. The several shunting devices 100 are distributed and arranged.
[0162] Further, the production line further comprises a material input device 200 and several material output devices 300. Among them, the downstream of the material input device 200 is provided with the shunting device 100, which is used to transmit materials to the downstream; the several material output devices 300 are arranged downstream of the material input device 200, and the several material output devices 300 are arranged in parallel with each other, and the side of a material output device 300 is provided with the shunting device 100.
[0163] Among them, the shunting device 100 adsorbs materials from the material input device 200 and sequentially transmits to the several material output devices 300.
[0164] Generally, the material input device 200 is horizontally arranged.
[0165] In some embodiments, the material input device 200 includes but is not limited to a material conveying belt.
[0166] Generally, the material output device 300 is arranged obliquely. Specifically, the input end of the material output device 300 is located at the low end, and the output end of the material output device 300 is located at the high end, that is, the output end of the material output device 300 is higher than the input end of the material output device 300.
[0167] In some embodiments, the material output device 300 includes but is not limited to a material conveying belt.
[0168] Further, the production line further comprises a position monitoring device 400.
[0169] In some embodiments, the position monitoring device 400 comprises, but is not limited to, a proximity sensor.
[0170] The use method of the present embodiment is as follows:
[0171] The material input device 200 transmits the material;
[0172] After the position monitoring device 400 senses the material, a signal is sent to the control element 151 of the flow distribution device 100;
[0173] The flow distribution device 100 performs the process as described in Embodiment 1 and places the material in a material output device 300;
[0174] The above operation is repeated, and the flow distribution device 100 distributes the material in different material output devices 300.
[0175] The technical effects of the present embodiment are basically the same as those of Embodiment 1, which will not be repeated here.
[0176] The above description is only the preferred embodiments of the present application, and does not limit the implementation and protection scope of the present application. Those skilled in the art should realize that any equivalent replacement and obvious changes made according to the content of the present application should be included in the protection scope of the present application.
Claims
1. A diversion device, characterized in that, include: Base unit, the base unit being disposed on a horizontal plane; A three-dimensional motion unit is disposed on top of the base unit; An angle adjustment unit is disposed at the end of the three-dimensional motion unit and is used to move in three-dimensional space along the vertical and / or horizontal directions under the action of the three-dimensional motion unit; An adsorption unit is disposed at the end of the angle adjustment unit and connected to the angle adjustment unit, and is used to rotate, adsorb, and desorb materials under the action of the angle adjustment unit. The control unit is disposed on the base unit and is connected to the three-dimensional motion unit, the angle adjustment unit, and the adsorption unit respectively.
2. The diversion device according to claim 1, characterized in that, The base unit includes: A base element, wherein the base element is disposed on a horizontal plane; At least one opening element is movably disposed on the side of the base element for closing or exposing the interior of the base element for maintenance; A placement element is disposed on the side of the base element and is used to place the air intake mechanism of the adsorption unit; A plurality of through-hole elements are provided, which penetrate the base element for the transmission pipeline of the adsorption unit to pass through; A heat dissipation element is disposed on the side of the base element for heat dissipation; A plurality of adjustable support elements are distributed at the bottom of the base element to enable the base element to be set horizontally.
3. The diversion device according to claim 1, characterized in that, The three-dimensional motion unit includes: A first base element is disposed on the top of the base unit; At least one rotating mechanism is disposed on the top of the first base element and connected to the control unit, for reciprocating rotation in the horizontal direction under the action of the control unit; A rotating telescopic mechanism is provided at the end of the rotating mechanism. The end of the rotating telescopic mechanism is provided with the angle adjustment unit and is connected to the control unit. It is used to drive the angle adjustment unit to reciprocate in the vertical direction and to reciprocate in the horizontal direction under the action of the control unit.
4. The diversion device according to claim 1, characterized in that, The angle adjustment unit includes: The second base element is disposed at the end of the three-dimensional motion unit and is used to move in the three-dimensional space along the vertical and / or horizontal directions under the action of the three-dimensional motion unit. A pneumatic rotating mechanism is provided on the outside of the second base element and connected to the adsorption mechanism of the adsorption unit, for driving the adsorption unit to reciprocate in the vertical direction; A first valve element is disposed on the side of the second base element and is connected to the pneumatic rotation mechanism, the vacuum mechanism of the adsorption unit, and the control unit, respectively, for driving the pneumatic rotation mechanism to rotate under the action of the control unit and the adsorption unit.
5. The diversion device according to claim 1, characterized in that, The adsorption unit includes: An air intake mechanism is provided on the side of the base unit and is used to filter the gas and stabilize the gas pressure. At least one vacuum mechanism is disposed inside the angle adjustment unit and connected to the air intake mechanism; The second valve element is disposed inside the angle adjustment unit and is connected to the air intake mechanism and the vacuum mechanism respectively; A third valve element is disposed inside the angle adjustment unit and is connected to both the vacuum mechanism and the angle adjustment unit. At least one fourth valve element, the fourth valve element being disposed inside the angle adjustment unit and connected to the vacuum mechanism; A support element is disposed at the end of the angle adjustment unit and is used to reciprocate in the vertical direction under the action of the angle adjustment unit; A plurality of flexible adsorption elements are distributed on the support element and are respectively connected to the fourth valve element for adsorbing and desorbing materials.
6. The diversion device according to claim 1, characterized in that, The control unit includes: A control element is disposed inside the base unit and is connected to the three-dimensional motion unit, the angle adjustment unit, and the adsorption unit respectively. A communication element is disposed inside the base unit and connected to the control element for transmitting data; A power supply element is disposed inside the base unit and is connected to the control element and an external power source respectively for supplying power.
7. The diversion device according to any one of claims 1 to 6, characterized in that, Also includes: The display unit is disposed on the side of the base unit and connected to the control unit, and is used to display operating parameters.
8. A production line, characterized in that, include: At least one diversion device as described in any one of claims 1 to 7.
9. The production line according to claim 8, characterized in that, Also includes: A material input device, wherein the diversion device is provided downstream of the material input device for conveying material downstream; A plurality of material output devices are provided downstream of the material input device, and the plurality of material output devices are arranged in parallel with each other. A diversion device is provided on the side of one of the material output devices. The diversion device draws material from the material input device and sequentially transfers it to several of the material output devices.
10. The production line according to claim 9, characterized in that, Also includes: A position monitoring device is provided at the output end of the material input device for detecting material position signals and transmitting material position signals to the diversion device.