Automatic feeding detection equipment for insulation paper

Abstract

The utility model discloses an automatic insulation paper feeding detection device which comprises a lower supporting frame and a manual feeding position arranged above the lower supporting frame, a first feeding air cylinder is installed on the manual feeding position, a material taking position is arranged at the end of a telescopic rod of the first feeding air cylinder, a stacking material disc is arranged above the material taking position, an upper supporting frame is arranged on the side edge of the stacking material disc, and a second feeding air cylinder is installed on the upper supporting frame. A supporting top plate is arranged above the upper supporting frame, a transplanting air cylinder body is fixedly installed on the supporting top plate, a sliding rail is arranged at the telescopic end of the transplanting air cylinder body, a movable table plate is arranged on the sliding rail in a sliding connection mode through a sliding block, and a double-position material taking switching air cylinder is fixedly installed on the movable table plate. A fixing frame is arranged above the telescopic end of the double-position material taking switching air cylinder. According to the utility model, the thickness of the insulation paper is detected to judge whether the insulation paper is one or more or no material exists, the second feeding cylinder feeds the insulation paper to the right hand side of a manual station after the detection is completed, and the equipment is simple in structure, stable in operation and low in maintenance cost.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of insulation paper feeding detection, and specifically relates to an insulation paper automatic feeding detection device. BACKGROUND

[0002] Insulation paper refers to the general term of electrically insulating paper, which is mainly used as an insulating material for electric appliances such as cables and coils. Insulation paper has good insulation performance and mechanical strength, and usually includes capacitor paper, cable paper, telephone paper, impregnated insulation paper, coiled tube insulation paper, and various types of powdered mica paper, each of which has a specific purpose and characteristics. During the production of insulation paper, quantity detection is required. The existing mechanism adopts a pure manual pickup and brushing mechanism to detect the quantity of insulation paper and complete installation. In long-term labor, this operation mode requires a certain degree of proficiency and error prevention requirements for the operator, and the labor intensity is high. CONTENT OF THE UTILITY MODEL

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, and to provide an insulation paper automatic feeding detection device. To solve the above technical problems, the basic idea of the technical scheme adopted by the utility model is:

[0004] The insulation paper automatic feeding detection device comprises a lower support frame and a manual feeding position arranged above the lower support frame. A feeding cylinder one is installed on the manual feeding position. A material taking position is arranged at the end of the telescopic rod of the feeding cylinder one. A stacking material disc is arranged above the material taking position. An upper support frame is arranged at the side of the stacking material disc. A support top plate is arranged above the upper support frame. A transplanting cylinder main body is fixedly installed on the support top plate. A slide rail is arranged at the telescopic end of the transplanting cylinder main body. A movable table plate is slidably connected to the slide rail through a sliding block. A double-position material taking switching cylinder is fixedly installed on the movable table plate. A fixing frame is arranged above the telescopic end of the double-position material taking switching cylinder. A material taking cylinder is fixedly installed at the side of the fixing frame. A vacuum spring suction disc is arranged at the lower end of the material taking cylinder. A vacuum generator is fixedly installed at one end of the transplanting cylinder main body below the support top frame. A support rod is arranged at the side of the lower support frame. A fixed installation side plate is fixedly arranged at the upper end of the support rod. A detection transplanting cylinder is fixedly installed on the fixed installation side plate. A detection cylinder is arranged at the outer side of the sliding end of the detection transplanting cylinder. An installation seat is arranged at the lower end of the telescopic rod of the detection cylinder. A displacement sensor is arranged below the installation seat. The displacement sensor is used to detect the thickness of the insulation paper, and then judge the quantity of the insulation paper.

[0005] Further, a material receiving disc is arranged below the fixed installation side plate. A table plate on which the material receiving disc is arranged is arranged on the detection feeding cylinder. A table plate on which the detection feeding cylinder is arranged is arranged on the material taking cylinder. The material taking cylinder can drive the detection feeding cylinder to move.

[0006] Further, the moving directions of the feeding cylinder and the receiving cylinder are perpendicular to each other, the table plate where the receiving cylinder is arranged is arranged at the moving end of the second feeding cylinder, and the slide block structure is arranged below the table plate where the receiving cylinder is arranged and is matched with the slide rail arranged on the lower support frame, so that the stability of the movement of the slide table assembly driven by the second feeding cylinder is ensured.

[0007] Further, the receiving disc and the stacking disc are provided with insulating paper correspondingly, the upper end of the supporting rod is provided with a fixing seat in the form of a protruding block, and the fixing seat is provided with two fixing seats for fixedly connecting the side plate and the supporting rod.

[0008] Further, the fixing seat is provided with a through hole matched with the supporting rod, the outer side of the through hole is provided with an assembly expansion slot extending into the through hole from the outer side of the fixing seat, and the fixing seat is provided with a fixing hole.

[0009] When the stacking disc is detected to have materials, the transplanting cylinder is moved to a material taking position, the material taking cylinder is extended, the vacuum suction disc is pressed to the surface of the insulating paper, the vacuum generator controls the suction disc to suck the insulating paper, the transplanting cylinder is moved to the receiving disc position, the receiving disc is aligned above the insulating paper through the movement of the receiving cylinder, the receiving operation is completed, then the feeding cylinder and the transplanting cylinder are moved simultaneously, the displacement sensor probe is pressed to the surface of the insulating paper after the alignment, whether one or more or no materials are determined by detecting the thickness of the insulating paper, and the feeding cylinder II sends the insulating paper to the right hand side of the manual position after the detection is completed. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is a first perspective structural schematic view of the utility model;

[0011] Figure 2 It is a second perspective structural schematic view of the utility model;

[0012] Figure 3 It is a local enlarged view of A of the utility model;

[0013] Figure 4 It is a front view of the utility model.

[0014] In the diagram: 1. Manual feeding position; 2. Feeding cylinder one; 3. Picking position; 4. Reflective photoelectric sensor; 5. Stacking tray; 6. Insulating paper; 7. Vacuum spring suction cup; 8. Dual-position picking switching cylinder; 9. Picking cylinder; 10. Transplanting cylinder body; 11. Vacuum generator; 12. Detection cylinder; 13. Detection and transplanting cylinder; 14. Receiving tray; 15. Feeding cylinder two; 16. Detection and feeding cylinder; 17. Receiving cylinder; 18. Lower support frame; 19. Displacement sensor; 20. Fixed mounting side plate; 21. Support top frame; 22. Support rod; 23. Fixing seat; 24. Assembly telescopic groove; 25. Fixing hole; 26. Mounting seat. Detailed Implementation

[0015] like Figures 1 to 3 As shown, the automatic feeding and testing equipment for insulating paper includes a lower support frame 18 and a manual feeding position 1 above it. A feeding cylinder 2 is installed on the manual feeding position 1. A material picking position 3 is located at the end of the telescopic rod of the feeding cylinder 2. A stacking tray 5 is located above the material picking position 3. An upper support frame is located on the side of the stacking tray 5. A support top plate is located above the upper support frame. A transplanting cylinder body 10 is fixedly installed on the support top plate. A slide rail is located at the telescopic end of the transplanting cylinder body 10. A movable platform is slidably connected to the slide rail via a slider. A dual-position material picking switching cylinder 8 is fixedly installed on the movable platform. A fixed frame is located above the telescopic end of the dual-position material picking switching cylinder 8. A material-picking cylinder 9 is fixedly installed on the side of the material-picking cylinder 9. A vacuum spring suction cup 7 is provided at the lower end of the material-picking cylinder 9. A vacuum generator 11 is fixedly installed at the lower end of the support top frame 21 near the transplanting cylinder body 10. A support rod 22 is provided on the side of the lower support frame 18. A fixed mounting side plate 20 is fixedly provided at the upper end of the support rod 22. A detection transplanting cylinder 13 is fixedly installed on the fixed mounting side plate 20. A detection cylinder 12 is provided on the outer side of the sliding end of the detection transplanting cylinder 13. A mounting base 26 is provided at the lower end of the telescopic rod of the detection cylinder 12. A displacement sensor 19 is provided below the mounting base 26. The displacement sensor 19 is used to detect the thickness of the insulating paper 6, and then to determine the quantity of the insulating paper 6.

[0016] The receiving plate 14 is provided below the fixed installation side plate 20. The platform on which the receiving plate 14 is located is set on the detection feeding cylinder 16. The platform on which the detection feeding cylinder 16 is located is set on the receiving cylinder 17. The receiving cylinder 17 can drive the detection feeding cylinder 16 to move its position.

[0017] The moving directions of the feeding cylinder 16 and the receiving cylinder 17 are perpendicular to each other. The platform where the receiving cylinder 17 is located is set at the moving end of the feeding cylinder 15. A slider structure is set below the platform where the receiving cylinder 17 is located, which cooperates with the slide rail set on the lower support frame 18 to ensure the stability of the moving slide assembly driven by the feeding cylinder 15.

[0018] The insulating paper 6 is correspondingly arranged in the receiving tray 14 and the stacking tray 5. The upper end of the supporting rod 22 is provided with a fixing seat 23 in the form of a protrusion. The fixing seat 23 is provided with two fixing seats 23 for fixing and connecting the side plate 20 and the supporting rod 22.

[0019] The fixing seat 23 is provided with a through hole matched with the supporting rod 22. An assembly expansion slot 24 is arranged outside the through hole and extends from the outside of the fixing seat 23 to the through hole. The fixing seat 23 is provided with a fixing hole 25 for assembling the expansion slot 24, which facilitates the assembly of the fixing seat 23 and the supporting rod 22.

[0020] The feeding cylinder, the taking position 3 and the stacking tray 5 are all provided with two groups. The reflective photoelectric 4 is arranged outside the taking position 3 to detect whether there is insulating paper 6 in the stacking tray 5.

[0021] The cylinder components involved in the device are all provided with the required air source by external air source equipment (such as an air compressor).

[0022] The working principle is as follows: manual part: the mechanism is manually fed, and the insulating paper 6 is placed in two trays within a certain height. When the mechanism operates, the photoelectric detection detects that there is material in the tray, and the feeding cylinder one 2 pushes it to the taking position 3 to wait for the next process. The mechanism has two stacking trays, and when one of them is empty, the other one is filled, so that the manual feeding can be completed without stopping the machine.

[0023] Automatic part: when the stacking tray 5 is detected to have material, the transplanting cylinder main body 10 moves to the taking position 3. The taking cylinder 9 extends and presses the vacuum chuck to the surface of the insulating paper 6. The vacuum generator 11 controls the chuck to suck the insulating paper 6. Then the transplanting cylinder main body 10 moves to the receiving tray 14 position. The receiving cylinder 17 moves first to align the receiving tray 14 above the insulating paper 6 to complete the receiving action. Then the feeding cylinder 16 and the transplanting cylinder 13 move simultaneously to the alignment position. The detection cylinder 12 extends to press the displacement sensor 19 probe to the surface of the insulating paper 6 to detect the thickness of the insulating paper 6 to determine whether it is one or more or no material. If it is one, the system determines ok and the green light is on. If it is more or no material, the NG red light is on (the green light and red light of the manual position OK / NG feedback). After the detection is completed, the feeding cylinder two 15 sends the insulating paper 6 to the right side of the manual position. The insulating paper 6 is manually picked up and installed. If it is an NG signal, the insulating paper 6 in the receiving tray 14 is taken out and placed in the NG material box.

[0024] When the feeding cylinder two 15 sends the insulating paper 6 to the manual position, the operator cannot put the hand in advance, and the safety of the operation process is ensured, the utility model discloses rational in structure design, convenient to install and use, when detecting that the stacking material tray has material, the transplanting cylinder runs to the material taking position 3, the material taking cylinder 9 extends, and the vacuum chuck is pressed to the surface of the insulating paper 6, and the vacuum generator 11 controls the chuck to suck the insulating paper 6, and then moves to the material receiving tray 14 position by the transplanting cylinder, the material receiving cylinder 17 moves first, and the material receiving tray 14 is aligned to the above of the insulating paper 6, and the material receiving action is completed, then the feeding cylinder 16 and the detection transplanting cylinder 13 move simultaneously, and the detection cylinder 12 extends after aligning, and the displacement sensor 19 probe head is pressed to the surface of the insulating paper 6, whether it is 1 or multiple or no material is judged by detecting the thickness of the insulating paper 6, and after the detection is completed, the insulating paper 6 is sent to the right hand side of the manual position by the feeding cylinder two 15, and the equipment is simple in structure, stable in operation, and low in maintenance cost.

Claims

1. An automatic feeding and testing device for insulating paper, comprising a lower support frame (18) and a manual feeding station (1) disposed above it, characterized in that, A feeding cylinder (2) is installed on the manual feeding position (1). A picking position (3) is set at the end of the telescopic rod of the feeding cylinder (2). A stacking tray (5) is set above the picking position (3). An upper support frame is set on the side of the stacking tray (5). A support top plate is set above the upper support frame. A transplanting cylinder body (10) is fixedly installed on the support top plate. A slide rail is set at the telescopic end of the transplanting cylinder body (10). A movable platform is slidably connected to the slide rail by a slider. A dual-position picking switching cylinder (8) is fixedly installed on the movable platform. A fixed frame is set above the telescopic end of the dual-position picking switching cylinder (8). A fixed frame is fixedly installed on the side of the fixed frame. A material-taking cylinder (9) is provided with a vacuum spring suction cup (7) at its lower end. A vacuum generator (11) is fixedly installed at the end of the support top frame (21) near the transplanting cylinder body (10). A support rod (22) is provided on the side of the lower support frame (18). A fixed mounting side plate (20) is fixedly installed at the upper end of the support rod (22). A detection transplanting cylinder (13) is fixedly installed on the fixed mounting side plate (20). A detection cylinder (12) is provided on the outer side of the sliding end of the detection transplanting cylinder (13). A mounting base (26) is provided at the lower end of the telescopic rod of the detection cylinder (12). A displacement sensor (19) is provided below the mounting base (26).

2. The automatic feeding and testing equipment for insulating paper according to claim 1, characterized in that, A receiving tray (14) is provided below the fixed installation side plate (20). The platform where the receiving tray (14) is located is set on the detection feeding cylinder (16), and the platform where the detection feeding cylinder (16) is located is set on the receiving cylinder (17).

3. The automatic feeding and testing equipment for insulating paper according to claim 2, characterized in that, The moving directions of the detection feeding cylinder (16) and the receiving cylinder (17) are perpendicular to each other. The platform where the receiving cylinder (17) is located is set at the moving end of the feeding cylinder (15). A slider structure is set below the platform where the receiving cylinder (17) is located, which cooperates with the slide rail set on the lower support frame (18).

4. The automatic feeding and testing equipment for insulating paper according to claim 3, characterized in that, Insulating paper (6) is provided in the receiving tray (14) and the stacking tray (5). A fixing seat (23) is provided at the upper end of the support rod (22). The fixing seat (23) is a protrusion structure, and there are two fixing seats (23).

5. The automatic feeding and testing equipment for insulating paper according to claim 4, characterized in that, The fixed base (23) is provided with a through hole that cooperates with the support rod (22). An assembly telescopic groove (24) is provided on the outside of the through hole. The assembly telescopic groove (24) extends from the outside of the fixed base (23) into the through hole. The fixed base (23) is provided with a fixing hole (25).

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