Wire harness automatic aligning mechanism
By designing an automatic wire harness alignment mechanism, which utilizes a clamping cylinder and a positioning camera to achieve accurate positioning and precise connection of the wire harness, the problem of connection errors caused by manual adjustment is solved, and the stability and accuracy of the connection are improved.
Patent Information
- Application Number
- CN202423192804.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In the existing wiring harness connection process, manual adjustment leads to large errors in the position of the connection point, affecting the connection accuracy and making it prone to shaking.
An automatic wire harness alignment mechanism was designed, including a support platform, a placement mechanism, and an alignment mechanism. Utilizing components such as a clamping cylinder, a transmission plate, and a clamping arm, and through real-time detection by a positioning camera, the mechanism achieves accurate positioning and precise connection between the connecting wire and the product.
It achieves accurate connection between the connecting cable and the product, improves the precision of the connection point, reduces manual adjustment steps, and ensures the stability and accuracy of the connection.
Smart Images

Figure CN223575822U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wire harness technical field especially relates to a wire harness automatic pull mechanism. BACKGROUND
[0002] Wire harness is the total body of service equipment provided by certain load source group, such as trunk line, switching device, control system etc.
[0003] When installing wire harness and product, in order to guarantee the stability of power supply connection when using, the accuracy of its connecting point needs to be guaranteed, and in the existing connection process, the wire harness cannot be directly connected accurately at the first time, so manual adjustment and movement of the wire harness are needed, but the movement of the wire harness completely relies on the experience of the person, leading to a large position error of the connecting point, and when manually moving, the wire harness is easy to shake, thereby affecting the accuracy of connection.
[0004] Therefore, we provide a wire harness automatic pull mechanism. INNOVATION CONTENT
[0005] The utility model aims at the technical problem existing above, provides a kind of wire harness automatic pull mechanism, reach accurate stretching, the effect of accurate positioning.
[0006] Therefore, the utility model provides a kind of wire harness automatic pull mechanism, including support table, the placing mechanism being set to the support table top and the pull mechanism.
[0007] The placing mechanism includes positioning frame, the connecting product is arranged in the middle of the positioning frame, and the connecting line is arranged on one side of the connecting product.
[0008] The pull mechanism includes support frame, clamping cylinder, transmission plate, clamping arm, the clamping cylinder is installed on the upper end of the support frame, at least two clamping cylinders are installed on the upper end of the support frame, and two support frames are simultaneously operated, and the output end of the clamping cylinder extends to the inside of the support frame, and the transmission plate is installed on the lower end of the output end of the clamping cylinder, a connecting column is installed on the adjacent side of two clamping cylinders, the clamping arm is rotatably inserted into the connecting column, two clamping arms are symmetrically distributed, and two clamping arms are operated as a group.
[0009] Preferably, a positioning camera is arranged above the connecting product, and a shooting area of the positioning camera is located at an intersection between the connecting line and the front end of the connecting product.
[0010] Preferably, a rotating column is arranged through the clamping arm, the rotating column is installed on one side of the inner wall of the support frame, a limiting column is arranged below the outer side of the rotating column, and the limiting column is installed on the lower surface of the inner wall of the support frame.
[0011] Preferably, the two clamping arms in the support frame are operated respectively, and the connecting column slides in the clamping arms simultaneously.
[0012] Preferably, the pull alignment mechanism further comprises a second cylinder for longitudinal driving, and a connecting plate is mounted at the output end of the second cylinder, and the two support frames are mounted on opposite sides of the connecting plate.
[0013] Preferably, the pull alignment mechanism further comprises a first cylinder for transverse driving, and a support plate is mounted at the output end of the first cylinder, and the connecting plate is slidably arranged on one side of the support plate.
[0014] Preferably, the second cylinder is mounted on the upper end of the support plate, and the first cylinder controls the movement of the second cylinder simultaneously.
[0015] Compared with the prior art, the automatic pull alignment mechanism for wire harness has the following beneficial effects:
[0016] 1. The utility model discloses a support based on the placing mechanism, which facilitates accurate positioning of the connecting product, ensures the accuracy of the connecting point of the connecting product and the connecting wire, and adjusts the position of the connecting wire under the adjustment of the pull alignment mechanism, so that the connecting wire is accurately connected with the connecting product, and the accuracy of the connecting point is ensured.
[0017] 2. The utility model discloses a support based on the driving of the clamping cylinder, which moves one side of the connecting wire, ensures the accurate and stable connection of the two sides of the connecting wire with the connecting product, and eliminates the manual adjustment step, so that the device can accurately move and adjust the connecting point of the connecting product and the connecting wire.
[0018] 3. The utility model discloses a support based on the control of the two clamping cylinders, which can move a single clamping arm or synchronously move the two clamping arms, improves the specifications of the two clamping arms and the multiple choices of clamping.
[0019] The parts not involved in the device are the same as or can be realized by the prior art, and the utility model has the advantages of simple structure and convenient operation. DRAWINGS
[0020] Fig. 1 It is a structure schematic diagram of the automatic pull alignment mechanism for wire harness in the utility model;
[0021] Fig. 2 It is a structure schematic diagram of the driving mode of the automatic pull alignment mechanism for wire harness in the utility model;
[0022] Fig. 3 It is a structure schematic diagram of the automatic pull alignment mechanism for wire harness in the utility model;
[0023] Fig. 4 A structure amplification schematic view of the automatic harness straightening mechanism is provided.
[0024] In the figure: 1, support table; 2, positioning camera; 3, positioning frame; 4, connecting product; 5, connecting line; 6, first air cylinder; 7, second air cylinder; 8, connecting plate; 9, support frame; 10, clamping cylinder; 11, transmission plate; 12, clamping arm; 13, connecting column; 14, rotating column; 15, limiting column. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0026] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] Embodiment one: an automatic harness straightening mechanism, as shown in the figure, comprising a support table 1, a placing mechanism arranged above the support table 1 and a straightening mechanism. Figs. 1-4
[0028] The placing mechanism comprises a positioning frame 3, the positioning frame 3 is provided with a connecting product 4 in the middle, and the connecting product 4 is provided with a connecting line 5 on one side.
[0029] The straightening mechanism comprises a support frame 9, a clamping cylinder 10, a transmission plate 11 and a clamping arm 12, the clamping cylinder 10 is installed on the upper end of the support frame 9, at least two clamping cylinders 10 are installed on the upper end of the support frame 9, and the two support frames 9 operate simultaneously, the output end of the clamping cylinder 10 extends to the inside of the support frame 9, the transmission plate 11 is installed on the lower end of the output end of the clamping cylinder 10, a connecting column 13 is installed on the adjacent side of the two clamping cylinders 10, the clamping arm 12 is rotatably inserted into the connecting column 13, the two clamping arms 12 are symmetrically distributed, and the two clamping arms 12 operate as a group.
[0030] Based on the support of the placing mechanism, the connection product 4 is accurately positioned, the accuracy of the connection point of the connection product 4 and the connection line 5 is ensured, and the position of the connection line 5 is adjusted under the adjustment of the pulling mechanism, so that the connection line 5 is accurately connected with the connection product 4, and the accuracy of the connection point is ensured. Specifically, under the support of the support frame 9, the transmission plate 11 is driven to move by starting the clamping cylinder 10, and the clamping arm 12 is moved upward synchronously with the transmission plate 11 under the rotary connection of the connection column 13 and the clamping arm 12, so that the two clamping arms 12 move relatively to achieve the effect of clamping the connection line 5. By clamping and moving one side of the connection line 5, the two connection lines 5 are located at the same point, ensuring the accurate and stable connection of the two connection lines 5 with the connection product 4, and eliminating the manual adjustment step, so that the device can accurately move and adjust the connection point of the connection product 4 and the connection line 5.
[0031] As shown in Figs. 1-4 , a positioning camera 2 is arranged above the connection product 4, and the shooting area of the positioning camera 2 is located at the intersection of the connection line 5 and the front end of the connection product 4.
[0032] By using the positioning camera 2, the connection position of the connection product 4 and the connection line 5 is detected, and the connection point of the connection product 4 and the connection line 5 is detected in real time according to the real-time shooting data, so as to improve the accuracy of the connection point.
[0033] As shown in Figs. 1-4 , a rotating column 14 is arranged through the clamping arm 12, the rotating column 14 is installed on one side of the inner wall of the support frame 9, and a limiting column 15 is arranged on the outer side of the rotating column 14. The lower surface of the inner wall of the support frame 9.
[0034] The two clamping arms 12 in the support frame 9 are respectively operated, and the connection column 13 simultaneously slides in the clamping arm 12.
[0035] Based on the rotating support of the rotating column 14, the clamping arm 12 can rotate around the rotating column 14, and based on the short-distance sliding of the connection column 13 in the clamping arm 12, the clamping arm 12 can be moved while ensuring the stability of the connection position of the clamping arm 12 and the connection column 13 during rotation, effectively preventing the clamping arm 12 and the connection column 13 from being stuck. By controlling the two clamping cylinders 10 to operate respectively, the single clamping arm 12 can be moved, or the two clamping arms 12 can be moved synchronously, the specifications of the two clamping arms 12 are improved, and the two clamping arms 12 can be controlled respectively to achieve clamping operation, so that the single connection line 5 can be clamped and adjusted, and the device has multiple clamping operation modes.
[0036] Example two: a wire harness automatic pulling mechanism, as shown in Figs. 1-4As shown, the tensioning mechanism further comprises a second cylinder 7 for longitudinal driving, and a connecting plate 8 is mounted at the output end of the second cylinder 7, and two supporting frames 9 are mounted on the opposite sides of the connecting plate 8.
[0037] The tensioning mechanism further comprises a first cylinder 6 for transverse driving, and a supporting plate is mounted at the output end of the first cylinder 6, and the connecting plate 8 is slidably arranged on one side of the supporting plate.
[0038] The second cylinder 7 is mounted on the upper end of the supporting plate, and the first cylinder 6 controls the movement of the second cylinder 7.
[0039] Based on the driving support of the second cylinder 7 and the connection of the connecting plate 8, the height of the two clamping components can be adjusted, and based on the driving support of the first cylinder 6, the horizontal distance of the clamping component can be adjusted, so that the device can adjust the height and horizontal position of the clamped connecting wire 5, ensure the accurate and reliable connection point of the connecting wire 5 and the connecting product 4, and improve the automation and efficiency of the device for connecting the connecting wire 5 and the connecting product 4.
[0040] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A wire harness automatic alignment mechanism, comprising a support table (1), a placing mechanism arranged above the support table (1), and an alignment mechanism, characterized in that: the placing mechanism comprises a positioning frame (3), a connecting product (4) is arranged in the middle of the positioning frame (3), and a connecting wire (5) is arranged on one side of the connecting product (4); the alignment mechanism comprises a support frame (9), a clamping cylinder (10), a transmission plate (11), and a clamping arm (12), the clamping cylinder (10) is installed on the upper end of the support frame (9), at least two clamping cylinders (10) are installed on the upper end of the support frame (9), two support frames (9) operate simultaneously, the output end of the clamping cylinder (10) extends into the support frame (9), a transmission plate (11) is installed on the lower end of the output end of the clamping cylinder (10), a connecting column (13) is installed on the adjacent side of the two clamping cylinders (10), the clamping arm (12) is rotatably inserted into the connecting column (13), the two clamping arms (12) are symmetrically distributed, and the two clamping arms (12) operate as a group.
2. The harness automatic alignment mechanism according to claim 1, characterized by, A positioning camera (2) is arranged above the connecting product (4), and the shooting area of the positioning camera (2) is located at the intersection between the connecting wire (5) and the front end of the connecting product (4).
3. The harness automatic alignment mechanism according to claim 1, wherein A rotating column (14) is arranged through the clamping arm (12), the rotating column (14) is installed on one side of the inner wall of the support frame (9), a limiting column (15) is arranged on the outer side of the rotating column (14), and the limiting column (15) is installed on the lower surface of the inner wall of the support frame (9).
4. The harness automatic alignment mechanism according to claim 1, wherein The two clamping arms (12) in the support frame (9) operate respectively, and the connecting column (13) slides in the clamping arm (12) simultaneously.
5. The harness automatic alignment mechanism according to claim 1, wherein The alignment mechanism further comprises a second cylinder (7) for longitudinal driving, a connecting plate (8) is installed on the output end of the second cylinder (7), and two support frames (9) are installed on opposite sides of the connecting plate (8).
6. The harness automatic alignment mechanism according to claim 5, wherein The alignment mechanism further comprises a first cylinder (6) for transverse driving, a support plate is installed on the output end of the first cylinder (6), and the connecting plate (8) is slidably arranged on one side of the support plate.
7. The harness automatic alignment mechanism according to claim 6, wherein The second cylinder (7) is installed on the upper end of the support plate, and the first cylinder (6) controls the movement of the second cylinder (7) simultaneously.