Crushing treatment equipment suitable for brewing and saccharifying of alcohol-free beer

Abstract

The utility model relates to the technical field of beer brewing equipment, in particular to smashing treatment equipment suitable for alcohol-free beer brewing saccharification, which comprises a treatment box, a smashing box arranged at the inner top end of the treatment box, a smashing mechanism arranged in the smashing box, a screening mechanism arranged below the smashing box, and a discharging mechanism arranged below the screening mechanism. The screening mechanism comprises a screening box, a vibration source is arranged on the screening box, a first-stage screening net is arranged in the screening box, and a second-stage screening net is arranged below the first-stage screening net. The screening box is driven by the vibration source, the first-stage screening net and the second-stage screening net which are arranged in the screening box are used for screening materials, the materials which do not conform to the granularity enter the backflow pipe through the corrugated hose and are sent back to the smashing box through the material pumping pump to be smashed again, and the materials are smashed again through continuous circulating screening and backflow smashing. And the materials entering the saccharification stage can be ensured to meet the requirements to the greatest extent, and the influence on the taste and flavor of the alcohol-free beer due to insufficient saccharification caused by non-uniform particle size is avoided, so that the crushing quality is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to beer brewing equipment technical field especially suitable for the crushing treatment equipment for alcohol-free beer brewing saccharification. BACKGROUND

[0002] In today's beverage market, alcohol-free beer is gradually becoming the focus of consumers, with people's pursuit of healthy lifestyle improving continuously, the demand for low-alcohol or alcohol-free drinks continues to grow, alcohol-free beer not only retains the flavor and taste of traditional beer, but also meets the needs of those consumers who want to reduce alcohol intake.

[0003] The existing crushing equipment has the problems of low crushing efficiency and uneven particle size, which makes the material difficult to fully react in the saccharification process, leading to incomplete sugar extraction, possible production of adverse by-products and unstable fermentation process, thereby seriously affecting the taste and flavor of alcohol-free beer.

[0004] Therefore, it is urgent to improve the crushing treatment equipment for alcohol-free beer brewing saccharification to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a crushing treatment equipment for alcohol-free beer brewing saccharification, which drives the screening box through a vibration source, and a primary screening net and a secondary screening net are arranged inside to screen the material. The material that does not meet the particle size enters the reflux pipe through the corrugated hose and is sent back to the crushing box by the material pumping pump for re-crushing. Through continuous circulation screening and reflux crushing, the material entering the saccharification stage can be guaranteed to meet the requirements to the greatest extent, avoiding insufficient saccharification due to uneven particle size and affecting the taste and flavor of alcohol-free beer, thereby improving the crushing quality.

[0006] In order to achieve the above purpose, the utility model adopts the main technical scheme including:

[0007] A crushing treatment equipment for alcohol-free beer brewing saccharification, comprising a treatment box, a crushing box is fixedly installed at the inner top end of the treatment box, a crushing mechanism is arranged inside the crushing box, a screening mechanism is arranged below the crushing box, and a discharging mechanism is arranged below the screening mechanism.

[0008] The screening mechanism comprises a screening box, a vibration source is fixedly installed on the screening box, a primary screening net is fixedly installed in the screening box, a secondary screening net is arranged below the primary screening net and is fixedly installed in the screening box, two corrugated hoses are fixedly communicated with one side of the screening box, the two corrugated hoses correspond to the primary screening net and the secondary screening net respectively, a reflux pipe is fixedly communicated with one end of the two corrugated hoses away from the screening box, one end of the reflux pipe away from the two corrugated hoses is communicated with the crushing box, and a material pumping pump is fixedly installed on the reflux pipe.

[0009] Preferably, a plurality of vibration assemblies are fixedly installed on the outer side walls of the two sides of the screening box, the vibration assemblies comprise a sliding rod, one end of the sliding rod is fixedly connected with the screening box, the other end of the sliding rod is slidingly connected with a sleeve, one end of the sleeve away from the sliding rod is fixedly connected with the inner side wall of the processing box, a spring is arranged in the sleeve, one end of the spring is fixedly connected with the inner bottom surface of the sleeve, the other end of the spring is fixedly connected with a limiting block, and the limiting block is connected with the sliding rod.

[0010] Preferably, the crushing mechanism comprises a crushing motor, the crushing motor is fixedly installed on one side of the processing box, a first driving shaft is fixedly connected with the output end of the crushing motor, one end of the first driving shaft away from the crushing motor penetrates through the crushing box and is fixedly connected with a driving gear, a first crushing roller is fixedly connected with the first driving shaft, a second crushing roller is arranged on one side of the first crushing roller, the second crushing roller is rotatably arranged in the crushing box through a first driven shaft, a driven gear is fixedly connected with one end of the first driven shaft, and the driven gear is engaged with the driving gear.

[0011] Preferably, two material feeding ports are fixedly communicated with the upper end of the crushing box.

[0012] Preferably, the discharging port of the crushing box corresponds to the feeding port of the screening mechanism.

[0013] Preferably, the discharging mechanism comprises a collecting box, the collecting box is fixedly installed on the inner bottom surface of the processing box, a second driving shaft is rotatably arranged in the collecting box, one end of the second driving shaft penetrates through the collecting box and the processing box and is fixedly connected with a driving motor, a driving sprocket is fixedly installed on the second driving shaft, a driven sprocket is arranged on one side of the driving sprocket, the driven sprocket is rotatably arranged in the collecting box through a second driven shaft, the driving sprocket and the driven sprocket are connected through a chain, and a plurality of uniformly distributed scrapers are fixedly installed on the chain.

[0014] Preferably, the discharge port of the screening mechanism corresponds to the feeding port of the collecting box, and a discharge port is formed on one side of the collecting box.

[0015] The utility model at least has following beneficial effects:

[0016] 1, the utility model discloses a screening box is driven to the vibration source, and the inside setting first class screen and second class screen screen material, and the material that does not meet the granularity enters the reflux pipe through the corrugated hose, and is sent back to the crushing box by the pumping and is crushed again, and through the circulation screening and reflux crushing constantly, can guarantee the material that enters the saccharification stage meets the requirement to the maximum extent, avoids the saccharification to be insufficient because of the uneven granularity, and the taste and the flavor of the non-alcoholic beer are affected, thereby improve the quality of crushing.

[0017] 2, the utility model discloses that the first driving shaft is driven to the crushing motor, and drives the driving gear and the first crushing roller to rotate, and the driving gear is engaged with the driven gear, makes the first driven shaft and the second crushing roller run, and the material in the crushing box is crushed, thereby improve the crushing efficiency and quality, and ensure that the raw materials can be fully crushed into suitable granularity. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, the illustrative embodiment of the present application and its description are used to explain the present application, and do not constitute improper limitation to the present application.

[0019] Figure 1 The overall structure of the utility model is provided with a sectional view;

[0020] Figure 2 The partial structure of the utility model is provided with a sectional view Figure 1 ;

[0021] Figure 3 The discharge mechanism structure schematic view of the utility model is provided with;

[0022] Figure 4 The partial structure of the utility model is provided with a sectional view Figure 1 ;

[0023] Figure 5 The vibration assembly structure sectional view of the utility model is provided with;

[0024] Figure 6 The overall structure of the utility model is provided with a schematic diagram.

[0025] In the figure, 1, processing box; 2, crushing box; 3, crushing mechanism; 301, crushing motor; 302, first driving shaft; 303, driving gear; 304, first crushing roller; 305, second crushing roller; 306, second driving shaft; 307, driven gear; 4, screening mechanism; 401, screening box; 402, vibration source; 403, primary screening mesh; 404, secondary screening mesh; 405, corrugated hose; 406, backflow pipe; 407, suction pump; 5, discharging mechanism; 501, collecting box; 502, second driving shaft; 503, driving motor; 504, driving sprocket; 505, driven sprocket; 506, second driven shaft; 507, chain; 508, scraper; 6, vibration assembly; 601, sliding rod; 602, sleeve; 603, spring; 604, limiting block; 7, material feeding port; 8, discharging port. DETAILED DESCRIPTION

[0026] The embodiments of the present application will be described in detail with the accompanying drawings and examples, so that the realization process of how to apply technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.

[0027] As Figures 1-6 shown, the crushing treatment equipment suitable for alcohol-free beer brewing saccharification provided by the embodiment includes a processing box 1, a crushing box 2 is fixedly installed at the inner top end of the processing box 1, a crushing mechanism 3 is arranged in the crushing box 2, a screening mechanism 4 is arranged below the crushing box 2, and a discharging mechanism 5 is arranged below the screening mechanism 4.

[0028] The screening mechanism 4 comprises a screening box 401, a vibration source 402 is fixedly installed on the screening box 401, and a primary screening net 403 is fixedly installed in the inside of the screening box 401; a secondary screening net 404 is arranged below the primary screening net 403 and is fixedly installed in the inside of the screening box 401; two corrugated hoses 405 are fixedly communicated on one side of the screening box 401, the two corrugated hoses 405 correspond to the primary screening net 403 and the secondary screening net 404 respectively, one ends of the two corrugated hoses 405 away from the screening box 401 are fixedly communicated with a reflux pipe 406, one end of the reflux pipe 406 away from the two corrugated hoses 405 is communicated with the crushing box 2, and the reflux pipe 406 is fixedly installed with a material pumping pump 407; the material is put into the crushing box 2 and is crushed by the crushing mechanism 3; the vibration source 402 drives the screening box 401 to vibrate, so that the crushed material falling into the screening box 401 can be screened on the primary screening net 403 and the secondary screening net 404; the larger material is left on the primary screening net 403 and the secondary screening net 404, is collected through the corrugated hoses 405 corresponding to the primary screening net 403 and the secondary screening net 404, and is conveyed back into the crushing box 2 through the reflux pipe 406 by the power of the material pumping pump 407 to be crushed again; through the continuous circulation screening and reflux crushing, the material entering the saccharification stage can be guaranteed to meet the requirements to the greatest extent, the saccharification is prevented from being insufficient due to uneven particle size, the taste and flavor of the non-alcoholic beer are prevented from being affected, and therefore the crushing quality is improved.

[0029] Further, as shown in Figures 1-6 the two side outer walls of the screening box 401 are fixedly installed with a plurality of uniformly distributed vibration assemblies 6; the vibration assembly 6 comprises a slide rod 601, one end of the slide rod 601 is fixedly connected with the screening box 401, the other end of the slide rod 601 is slidingly connected with a sleeve 602, one end of the sleeve 602 away from the slide rod 601 is fixedly connected with the inner side wall of the processing box 1, the inside of the sleeve 602 is provided with a spring 603, one end of the spring 603 is fixedly connected with the inner bottom surface of the sleeve 602, the other end of the spring 603 is fixedly connected with a limiting block 604, the limiting block 604 is connected with the slide rod 601; when the vibration source 402 works, the slide rod 601 slides in the sleeve 602, the spring 603 performs contraction and stretching movement, the screening box 401 is assisted to vibrate, the vibration of the screening box 401 is more uniform, and therefore the screening effect of the crushed material is improved.

[0030] Further, as shown in Figures 1-6As shown, the crushing mechanism 3 comprises a crushing motor 301 fixedly installed on one side of the processing box 1, and the output end of the crushing motor 301 is fixedly connected with a first driving shaft 302, one end of the first driving shaft 302 away from the crushing motor 301 penetrates through the crushing box 2 and is fixedly connected with a driving gear 303, and a first crushing roller 304 is fixedly connected to the first driving shaft 302, a second crushing roller 305 is arranged on one side of the first crushing roller 304, the second crushing roller 305 is rotatably arranged in the crushing box 2 through a first driven shaft 306, one end of the first driven shaft 306 is fixedly connected with a driven gear 307, the driven gear 307 is engaged with the driving gear 303, the crushing motor 301 drives the first driving shaft 302 to rotate, and the driving gear 303 drives the first crushing roller 304 to rotate at the same time, the driving gear 303 is engaged with the driven gear 307 to drive the first driven shaft 306 to rotate, and the second crushing roller 305 is driven to rotate, so that the material in the crushing box 2 is crushed, thereby improving the crushing efficiency and quality, and ensuring that the raw materials can be fully crushed into appropriate particle size.

[0031] Further, as shown in Figures 1-6 The upper end of the crushing box 2 is fixedly connected with two material feeding ports 7, the discharge port of the crushing box 2 corresponds to the feeding port of the screening mechanism 4, the two material feeding ports 7 on the upper end of the crushing box 2 facilitate the rapid feeding of the material, and the discharge port of the crushing box 2 corresponds to the feeding port of the screening mechanism 4, so that the crushed material can be directly and accurately fed into the screening mechanism 4 for screening, thereby avoiding the loss and waste of the material during the transfer process.

[0032] Further, as shown in Figures 1-6As shown, the discharging mechanism 5 comprises a collecting box 501 fixedly installed on the inner bottom surface of the processing box 1, and a second driving shaft 502 rotatably arranged in the interior of the collecting box 501, one end of the second driving shaft 502 penetrates through the collecting box 501 and the processing box 1 and is fixedly connected with a driving motor 503, and a driving sprocket 504 is fixedly installed on the second driving shaft 502, one side of the driving sprocket 504 is provided with a driven sprocket 505, the driven sprocket 505 is rotatably arranged in the interior of the collecting box 501 through a second driven shaft 506, and the driving sprocket 504 and the driven sprocket 505 are connected through a chain 507, and a plurality of scraper plates 508 uniformly distributed are fixedly installed on the chain 507, the discharging port of the screening mechanism 4 corresponds to the feeding port of the collecting box 501, and a discharging port 8 is formed on one side of the collecting box 501, the driving motor 503 drives the second driving shaft 502 to rotate the driving sprocket 504, and the driven sprocket 505 is driven by the chain 507, and the scraper plates 508 on the chain 507 move with the chain 507, and the materials meeting the particle size requirements entering the collecting box 501 from the discharging port of the screening mechanism 4 are continuously conveyed to the discharging port 8 to be discharged outward, thereby avoiding the accumulation of materials in the collecting box 501, ensuring the continuity of the entire crushing processing flow, and helping to improve the production quality and yield of the non-alcoholic beer.

[0033] As shown, Figures 1-6 The principle of the crushing treatment equipment suitable for non-alcoholic beer brewing saccharification provided by the embodiment is as follows:

[0034] Firstly, the materials are put into the crushing box 2 through the two material feeding ports 7, the crushing motor 301 is turned on, the first crushing roller 304 and the second crushing roller 305 are used for crushing the materials, the crushed materials enter the screening box 401 through the discharging port of the crushing box 2 by gravity, the vibration source 402 works to drive the screening box 401 to vibrate, the first screening mesh 403 and the second screening mesh 404 are used for screening the materials, and the larger materials are retained on the first screening mesh 403 and the second screening mesh 404, at this time, the material pumping pump 407 is turned on, and the materials retained on the first screening mesh 403 and the second screening mesh 404 are conveyed back to the crushing box 2 through the two corrugated hoses 405 and the return pipe 406 for re-crushing, the crushing effect is improved through continuous circulation screening and re-crushing, and the screened materials are dropped into the collecting box 501 by gravity, at this time, the driving motor 503 is turned on, and the driving sprocket 504, the driven sprocket 505 and the chain 507 drive the scraper plates 508 to continuously convey the materials meeting the particle size requirements to the discharging port 8 to be discharged outward, thereby improving the production quality and yield of the non-alcoholic beer.

[0035] Certain terminology can also be used in the summary or detailed description of the present application for the purpose of brevity but are intended to be in no way limiting of the application. For example, the terms "right," "left," "rear," "front," "up," "down," "under" and the like as can be referenced herein can mean such terms only in the context of the particular figure to which the terminology is introduced and are not intended to more generally apply.

[0036] It is to be understood that the terminology "including", "containing" or any other reflection are intended to be open-ended and to mean including, but not limited to.

[0037] The foregoing description shows and describes only some preferred embodiments of the present application, but it is to be understood that the application is not limited to these particular embodiments, and is capable of change in numerous ways, which will be apparent to persons skilled in the art from the teachings herein. Changes in form and substitution of equal elements are contemplated as circumstances can suggest or render expedient. It is therefore intended that the application not be limited to the particular embodiments described, but that the application will include all embodiments falling within the scope of the application as broadly interpreted following the plain meaning of the claims.

Claims

1. A pulverizing and processing device suitable for saccharification in non-alcoholic beer brewing, comprising a processing chamber (1), characterized in that: A crushing box (2) is fixedly installed at the top of the inner end of the processing box (1). A crushing mechanism (3) is provided inside the crushing box (2). A screening mechanism (4) is provided below the crushing box (2). A discharge mechanism (5) is provided below the screening mechanism (4). The screening mechanism (4) includes a screening box (401), on which a vibration source (402) is fixedly installed. A primary screening screen (403) is fixedly installed inside the screening box (401), and a secondary screening screen (404) is provided below the primary screening screen (403). The secondary screening screen (404) is fixedly installed inside the screening box (401). Two corrugated hoses are fixedly connected to one side of the screening box (401). 405), the two corrugated hoses (405) correspond to the primary screening screen (403) and the secondary screening screen (404) respectively, and the two corrugated hoses (405) are fixedly connected to a return pipe (406) at the end away from the screening box (401). The end of the return pipe (406) away from the two corrugated hoses (405) is connected to the crushing box (2), and a material pump (407) is fixedly installed on the return pipe (406).

2. The pulverizing equipment for saccharification in non-alcoholic beer brewing according to claim 1, characterized in that: Several uniformly distributed vibration components (6) are fixedly installed on both outer side walls of the screening box (401). Each vibration component (6) includes a slide rod (601). One end of the slide rod (601) is fixedly connected to the screening box (401), and the other end of the slide rod (601) is slidably connected to a sleeve (602). The end of the sleeve (602) away from the slide rod (601) is fixedly connected to the inner side wall of the processing box (1). A spring (603) is provided inside the sleeve (602). One end of the spring (603) is fixedly connected to the inner bottom surface of the sleeve (602), and the other end of the spring (603) is fixedly connected to a limit block (604). The limit block (604) is connected to the slide rod (601).

3. The pulverizing and processing equipment for saccharification in non-alcoholic beer brewing according to claim 1, characterized in that: The crushing mechanism (3) includes a crushing motor (301), which is fixedly installed on one side of the processing box (1). The output end of the crushing motor (301) is fixedly connected to a first drive shaft (302). The end of the first drive shaft (302) away from the crushing motor (301) passes through the crushing box (2) and is fixedly connected to a drive gear (303). A first crushing roller (304) is fixedly connected to the first drive shaft (302). A second crushing roller (305) is provided on one side of the first crushing roller (304). The second crushing roller (305) is rotatably disposed inside the crushing box (2) through a first driven shaft (306). A driven gear (307) is fixedly connected to one end of the first driven shaft (306). The driven gear (307) meshes with the drive gear (303).

4. The pulverizing and processing equipment for saccharification in non-alcoholic beer brewing according to claim 1, characterized in that: The upper end of the crushing box (2) is fixedly connected to two material inlets (7).

5. A pulverizing and processing device for saccharification in non-alcoholic beer brewing according to claim 1, characterized in that: The discharge port of the crushing box (2) corresponds to the inlet of the screening mechanism (4).

6. The pulverizing and processing equipment for saccharification in non-alcoholic beer brewing according to claim 1, characterized in that: The discharge mechanism (5) includes a collection box (501), which is fixedly installed on the inner bottom surface of the processing box (1). A second active shaft (502) is rotatably arranged inside the collection box (501). One end of the second active shaft (502) passes through the collection box (501) and the processing box (1) and is fixedly connected to a drive motor (503). An active sprocket (504) is fixedly installed on the second active shaft (502). A driven sprocket (505) is provided on one side of the active sprocket (504). The driven sprocket (505) is rotatably arranged inside the collection box (501) through the second driven shaft (506). The active sprocket (504) and the driven sprocket (505) are connected by a chain (507). Several evenly distributed scrapers (508) are fixedly installed on the chain (507).

7. A pulverizing and processing device for saccharification in non-alcoholic beer brewing according to claim 6, characterized in that: The discharge port of the screening mechanism (4) corresponds to the inlet of the collection box (501), and a discharge port (8) is provided on one side of the collection box (501).

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