Electrolytic tank cover positioning device and anti-corrosion treatment system thereof
By using an electrolytic cell cover positioning device and an anti-corrosion treatment system, the electrolytic cell cover can be quickly and accurately positioned and protected against corrosion. This solves the problems of easy corrosion of the electrolytic cell cover and inaccurate manual operation, thereby improving production efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202423168214.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Electrolytic cell covers are prone to corrosion, and manual operation is time-consuming and inaccurate, resulting in low production efficiency and high maintenance costs.
An electrolytic cell cover positioning device was designed, comprising first and second drive components. The positioning head is precisely inserted into the positioning hole of the electrolytic cell cover. Combined with an automated conveying and sandblasting system, the device enables rapid and accurate positioning and corrosion protection of the electrolytic cell cover.
It improves the positioning accuracy and production efficiency of electrolytic cell covers, reduces labor intensity and maintenance costs, and extends the service life of equipment.
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Figure CN223576613U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of electrolytic cell cover, concretely relates to a kind of electrolytic cell cover positioning device and its anti-corrosion treatment system. BACKGROUND
[0002] The nitrogen trifluoride electrolytic cell includes a cell body and a cell cover. The cell body is composed of an anode chamber, a cathode chamber and an electrolytic cell. The material of the electrolytic cell cover is ordinary carbon steel. This material has low cost, but it has weak resistance to hydrogen fluoride corrosion. In the electrolysis reaction, the gas generated by the anode and cathode will carry out the hydrogen fluoride in the electrolyte, thereby corroding the electrolytic cell cover. Since the amount of hydrogen gas generated by the cathode is more than that of nitrogen trifluoride generated by the anode, the cathode corrosion of the electrolytic cell cover is more serious. Usually, manual operation is used for the transportation, positioning and anti-corrosion treatment of the electrolytic cell cover. Manual operation often takes a long time, and the positioning is not accurate due to human factors, thereby affecting the subsequent production efficiency and increasing the maintenance cost. SUMMARY
[0003] In view of the problems of easy corrosion of the electrolytic cell cover in the prior art, high maintenance cost and low efficiency, an electrolytic cell cover positioning device and an anti-corrosion treatment system are provided. The utility model provides the following technical scheme:
[0004] An electrolytic cell cover positioning device is provided. The electrolytic cell cover positioned by the device is provided with a first positioning hole for fixing an anode rod and a second positioning hole for fixing a cathode rod. The device includes a base. A first driving assembly and a second driving assembly are arranged on the base. The first driving assembly includes a first horizontal driving assembly, a first mounting seat and a first lifting device. The output end of the first horizontal driving assembly is connected to the first mounting seat. The first mounting seat is horizontally slidably connected to the base. The first lifting device is mounted on the first mounting seat. The second driving assembly includes a longitudinal driving assembly, an auxiliary mounting seat, a second horizontal driving assembly, a second mounting seat and a second lifting device. The output end of the longitudinal driving assembly is connected to the auxiliary mounting seat. The auxiliary mounting seat is longitudinally slidably connected to the base. The second horizontal driving assembly is mounted on the auxiliary mounting seat and its output end is connected to the second mounting seat. The second mounting seat is horizontally slidably connected to the auxiliary mounting seat. The second lifting device is mounted on the second mounting seat. The output end of the first lifting device and the output end of the second lifting device are connected to a positioning head for insertion into the first positioning hole or the second positioning hole.
[0005] Preferably, the positioning head includes, from top to bottom, an insertion part, a limiting part and a mounting part for the first lifting device or the second lifting device. The insertion part is in the shape of a circular truncated cone. The limiting part protrudes from the insertion part in the radial direction of the insertion part.
[0006] Preferably, the limiting part is circular or circular plate.
[0007] Preferably, the diameter of the upper end of the plug-in part is smaller than the first positioning hole and the second positioning hole, and the diameter of the limiting part is larger than the first positioning hole and the second positioning hole.
[0008] Preferably, the first transverse drive assembly comprises a first motor mounting seat, a first drive motor, a first screw rod and a first screw nut, the first motor mounting seat is fixedly connected to the base, the first drive motor is mounted on the first motor mounting seat and is drivingly connected to the first screw rod, the first screw rod is rotatably connected to the base, the first screw nut is threadedly connected to the first screw rod and is transversely slidably connected to the base, and the first mounting seat is connected to the first screw nut.
[0009] Preferably, the first motor mounting seat comprises a first connecting plate and a first rib plate, the first connecting plate is L-shaped and one side of the L-shaped first connecting plate is connected to the base, and the first rib plate is connected to the lower side of the first connecting plate and is connected to the base.
[0010] Preferably, the lower side of the first mounting seat is further connected with a first guide block, the first guide block is transversely slidably connected to the base, the lower side of the auxiliary mounting seat is further connected with an auxiliary guide block, the auxiliary guide block is transversely slidably connected to the base, and the lower side of the second mounting seat is further connected with a second guide block, the second guide block is transversely slidably connected to the auxiliary mounting seat.
[0011] Preferably, the longitudinal drive assembly comprises a longitudinal motor mounting seat, a longitudinal drive motor, a longitudinal screw rod and a longitudinal screw nut, the longitudinal motor mounting seat is fixedly connected to the base, the longitudinal drive motor is mounted on the longitudinal motor mounting seat and is drivingly connected to the longitudinal screw rod, the longitudinal screw rod is rotatably connected to the base, the longitudinal screw nut is threadedly connected to the longitudinal screw rod and is transversely slidably connected to the base, and the auxiliary mounting seat is connected to the longitudinal screw nut.
[0012] Preferably, the second transverse drive assembly comprises a second drive motor, a second screw rod and a second screw nut, the auxiliary mounting seat is provided with an auxiliary mounting groove, a second motor mounting seat is fixedly connected to the auxiliary mounting groove, an output end of the second drive motor is connected with a driving gear, the second screw rod is rotatably connected to the base and has a driven gear connected at an end thereof, the driving gear and the driven gear are meshingly connected, the second screw nut is threadedly connected to the second screw rod and is transversely slidably connected to the auxiliary mounting seat, and the second mounting seat is connected to the second screw nut.
[0013] The utility model provides an electrolytic cell cover anti -corrosion treatment system, including frame, conveying device for conveying electrolytic cell cover, shot blasting machine for the sand blasting treatment of electrolytic cell cover, sensing device for identifying first positioning hole and second positioning hole position and aforementioned electrolytic cell cover positioning device, shot blasting machine sets up in the upside of conveying device, and electrolytic cell cover positioning device sets up in the downside of conveying device.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. Through the accurate automatic positioning device, electrolytic cell cover can be positioned quickly and accurately, the time and error of manual operation are reduced, and the overall production efficiency is improved.
[0016] 2. The automatic positioning and processing flow reduces the need for manual handling and positioning of electrolytic cell cover, reduces the labor intensity of workers and improves the working environment.
[0017] 3. Through accurate positioning and anti-corrosion treatment, the corrosion of nitrogen trifluoride on the electrolytic cell cover can be effectively alleviated, the service life of the equipment is prolonged, and the replacement and maintenance cost of the equipment caused by corrosion is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the overall structure schematic diagram of the utility model;
[0019] Figure 2 It is the overhead structure schematic diagram of the utility model;
[0020] Figure 3 It is the three -dimensional structure schematic diagram of the utility model;
[0021] Figure 4 It is the three -dimensional structure schematic diagram of first motor mounting seat;
[0022] Figure 5 It is the three -dimensional structure schematic diagram of positioning head;
[0023] In the drawings, 1, base;2, first drive assembly;21, first transverse drive assembly;211, first motor mounting seat;2111, first connecting plate;2112, first rib plate;212, first drive motor;213, first lifting device;22, first mounting seat;23, first screw;3, second drive assembly;31, longitudinal drive assembly;311, longitudinal motor mounting seat;312, longitudinal drive motor;313, longitudinal screw;32, auxiliary mounting seat;33, second transverse drive assembly;331, second drive motor;332, driving gear;333, driven gear;334, second screw;34, second mounting seat;35, second lifting device;4, positioning head;41, plug-in part;42, limiting part;43, mounting part. DETAILED DESCRIPTION
[0024] The directional terms mentioned in the following embodiments, such as "up", "down", "left", and "right", are only for reference to the accompanying drawings. Therefore, the directional terms used are for illustration and not for limiting the invention of this utility model.
[0025] like Figures 1-5 As shown, an electrolytic cell cover positioning device has a first positioning hole for fixing an anode rod and a second positioning hole for fixing a cathode rod on the electrolytic cell cover. The device specifically includes a base 1, on which a first driving assembly 2 and a second driving assembly 3 are mounted. The first driving assembly 2 includes a first transverse driving assembly 21, a first mounting base 22, and a first lifting device 213. The output end of the first transverse driving assembly 21 is connected to the first mounting base 22, and the first mounting base 22 is laterally slidably connected to the base 1. The first lifting device 213 is mounted on the first mounting base 22. The second driving assembly 3 includes a longitudinal driving assembly 31, an auxiliary mounting base 32, and a second transverse driving assembly 33. The second mounting base 34 and the second lifting device 35 are connected to the auxiliary mounting base 32, which is longitudinally slidably connected to the base 1. The second transverse driving component 33 is mounted on the auxiliary mounting base 32 and its output end is connected to the second mounting base 34, which is transversely slidably connected to the auxiliary mounting base 32. The second lifting device 35 is mounted on the second mounting base 34. The output ends of the first lifting device 213 and the second lifting device 35 are connected to a positioning head 4, which is used to insert into the first positioning hole or the second positioning hole. This enables precise and rapid positioning of the electrolytic cell cover, improves production efficiency, and reduces manual operation and labor intensity.
[0026] Specifically, the positioning head 4 includes, from top to bottom, a plug-in portion 41, a limiting portion 42, and a mounting portion 43 for the first lifting device 213 or the second lifting device 35. The plug-in portion 41 is frustum-shaped, and the limiting portion 42 extends out of the plug-in portion 41 in the radial direction, so that the positioning head 4 can be stably inserted into the positioning hole, preventing shaking or falling off during operation and improving the accuracy and stability of positioning.
[0027] Specifically, the limiting part 42 is in the shape of a ring or a plate, which can better contact the edge of the positioning hole, increase friction, and further improve the stability of positioning.
[0028] Specifically, the diameter of the upper end of the insertion part 41 is smaller than that of the first positioning hole and the second positioning hole, while the diameter of the limiting part 42 is larger than that of the first positioning hole and the second positioning hole. This ensures that the positioning head 4 can be smoothly inserted into the positioning hole, and the limiting part 42 can be locked on the outside of the positioning hole to provide stable support.
[0029] Specifically, the first transverse driving assembly 21 comprises a first motor mounting base 211, a first driving motor 212, a first screw rod 23 and a first screw nut, the first motor mounting base 211 is fixedly connected to the base 1, the first driving motor 212 is mounted to the first motor mounting base 211 and is drivingly connected to the first screw rod 23, the first screw rod 23 is rotatably connected to the base 1, the first screw nut is threadedly connected to the first screw rod 23 and is transversely slidably connected to the base 1, the first mounting base 22 is connected to the first screw nut to realize transverse sliding connection of the first mounting base 22 to the base 1, the driving mode is high in precision and good in stability, and can ensure that the first mounting base 22 and the lifting device mounted thereon move along a predetermined track.
[0030] Specifically, the first motor mounting base 211 comprises a first connecting plate 2111 and a first rib plate 2112, the first connecting plate 2111 is L-shaped and one side of the L-shaped first connecting plate 2111 is connected to the base 1, and the first rib plate 2112 is connected to the lower side of the first connecting plate 2111 and is connected to the base 1, thereby enhancing the stability and load capacity of the motor mounting base and ensuring that the driving motor can work stably. The longitudinal motor mounting base 311 also adopts the same design.
[0031] Specifically, the longitudinal driving assembly 31 comprises a longitudinal motor mounting base 311, a longitudinal driving motor 312, a longitudinal screw rod 313 and a longitudinal screw nut, the longitudinal motor mounting base 311 is fixedly connected to the base 1, the longitudinal driving motor 312 is mounted to the longitudinal motor mounting base 311 and is drivingly connected to the longitudinal screw rod 313, the longitudinal screw rod 313 is rotatably connected to the base 1, and the longitudinal screw nut is threadedly connected to the longitudinal screw rod 313 and is transversely slidably connected to the base 1, the auxiliary mounting base 32 is connected to the longitudinal screw nut to realize longitudinal sliding connection of the auxiliary mounting base 32 to the base 1, and the longitudinal driving assembly 31 also has the advantages of high precision and good stability, and can ensure that the auxiliary mounting base 32 and the components mounted thereon move along a predetermined track.
[0032] Specifically, the second transverse driving assembly 33 comprises a second driving motor 331, a second screw rod 334 and a second screw nut, the auxiliary mounting base 32 is provided with an auxiliary mounting groove, a second motor mounting base is fixedly connected to the auxiliary mounting groove, an output end of the second driving motor 331 is connected with a driving gear 332, the second screw rod 334 is rotatably connected to the base 1 and has a driven gear 333 connected at an end thereof, the driving gear 332 is in meshing connection with the driven gear 333, the second screw nut is threadedly connected to the second screw rod 334 and is transversely slidably connected to the auxiliary mounting base 32, and the second mounting base 34 is connected to the second screw nut to realize transverse sliding connection of the second mounting base 34 to the auxiliary mounting base 32, the second transverse driving assembly 33 has the characteristics of simple structure and easy implementation, and can ensure that the second mounting base 34 moves along a predetermined track.
[0033] Specifically, the first mounting seat 22 is further connected with a first guide block, which is transversely slidably connected to the base 1; the auxiliary mounting seat 32 is further connected with an auxiliary guide block, which is transversely slidably connected to the base 1; the second mounting seat 34 is further connected with a second guide block, which is transversely slidably connected to the auxiliary mounting seat 32, so as to further increase the stability during installation and movement and prevent deviation or shaking during installation and movement.
[0034] The transverse movement of one of the positioning heads 4 can be realized by the first driving assembly 2, and the transverse and longitudinal movement of the other positioning head 4 can be realized by the second driving assembly 3, which has low cost and high flexibility.
[0035] Specifically, in the embodiment, the first lifting device 213 and the second lifting device 35 are of the same specification and type, and the first mounting seat 22 is further fixedly connected with a fixing seat, the first lifting device 213 is installed through the fixing seat, so that the bases of the first lifting device 213 and the second lifting device 35 are kept at the same height, and then the positioning head 4 can better adapt to the first lifting device 213 and the second lifting device 35, and the driving ranges of the two sides are kept consistent.
[0036] Specifically, the first driving motor 212, the second driving motor 331 and the longitudinal driving motor 312 are servo motors, and the first lifting device 213 and the second lifting device 35 are air cylinders or linear motors.
[0037] An electrolytic cell cover corrosion prevention treatment system, comprising a rack, a conveying device for conveying electrolytic cell covers, a shot blasting device for sand blasting the electrolytic cell covers, a sprayer for spraying a corrosion-resistant coating, a sensing device for identifying the positions of first and second positioning holes, and the aforementioned electrolytic cell cover positioning device, the sensing device can adopt an existing visual sensing control scheme, the shot blasting device is arranged on the upper side of the conveying device, and the electrolytic cell cover positioning device is arranged on the lower side of the conveying device, and the base 1 thereof is fixedly connected with the rack. Specifically, the first and second positioning holes are arranged on the two sides of the conveying device, the positioning head 4 can pass through the conveying device from the positioning space and be inserted into the first and second positioning holes of the electrolytic cell cover, before specific treatment, the working surface (i.e. the bottom surface) of the electrolytic cell cover is arranged upward, during insertion, the first positioning hole is inserted first to stop the electrolytic cell cover from advancing on the conveying device, then the second positioning hole is positioned by the second driving assembly 3, and the electrolytic cell cover can be further lifted by the first lifting device 213 and the second lifting device 35, then the shot blasting device is used for sand blasting, and then the sprayer is used for spraying a corrosion-resistant coating, so that not only can the corrosion of the electrolytic cell cover by nitrogen trifluoride be alleviated, the service life of the equipment can be improved, and the use cost can be reduced, but also an automatic treatment process can be realized, the production efficiency can be improved, manual intervention can be reduced, and the labor intensity can be reduced.
Claims
1. An electrolytic cell cover positioning device, wherein the electrolytic cell cover for positioning is provided with a first positioning hole for fixing an anode rod and a second positioning hole for fixing a cathode rod, characterized in that, The system includes a base (1), on which a first drive assembly (2) and a second drive assembly (3) are disposed; the first drive assembly (2) includes a first lateral drive assembly (21), a first mounting base (22), and a first lifting device (213); the output end of the first lateral drive assembly (21) is connected to the first mounting base (22), the first mounting base (22) is laterally slidably connected to the base (1), and the first lifting device (213) is mounted on the first mounting base (22); the second drive assembly (3) includes a longitudinal drive assembly (31), an auxiliary mounting base (32), a second lateral drive assembly (33), and a second mounting base (313). 4) and the second lifting device (35), the output end of the longitudinal drive component (31) is connected to the auxiliary mounting base (32), the auxiliary mounting base (32) is longitudinally slidably connected to the base (1), the second transverse drive component (33) is mounted on the auxiliary mounting base (32) and its output end is connected to the second mounting base (34), the second mounting base (34) is transversely slidably connected to the auxiliary mounting base (32), and the second lifting device (35) is mounted on the second mounting base (34); the output end of the first lifting device (213) and the output end of the second lifting device (35) are connected to positioning heads (4) for insertion into the first positioning hole or the second positioning hole.
2. The electrolytic cell cover positioning device according to claim 1, characterized in that, The positioning head (4) includes, from top to bottom, a plug-in part (41), a limiting part (42), and a mounting part (43) for the first lifting device (213) or the second lifting device (35). The plug-in part (41) is frustum-shaped, and the limiting part (42) extends out of the plug-in part (41) in the radial direction.
3. The electrolytic cell cover positioning device according to claim 2, characterized in that, The limiting part (42) is annular or circular plate.
4. The electrolytic cell cover positioning device according to claim 2 or 3, characterized in that, The diameter of the upper end of the plug-in part (41) is smaller than that of the first positioning hole and the second positioning hole, and the diameter of the limiting part (42) is larger than that of the first positioning hole and the second positioning hole.
5. The electrolytic cell cover positioning device according to claim 1, characterized in that, The first lateral drive assembly (21) includes a first motor mounting base (211), a first drive motor (212), a first lead screw (23), and a first lead screw nut. The first motor mounting base (211) is fixedly connected to the base (1). The first drive motor (212) is mounted and connected to the first motor mounting base (211) and driven and connected to the first lead screw (23). The first lead screw (23) is rotatably connected to the base (1). The first lead screw nut is threaded to the first lead screw (23) and laterally slidably connected to the base (1). The first mounting base (22) is connected to the first lead screw nut.
6. The electrolytic cell cover positioning device according to claim 5, characterized in that, The first motor mounting base (211) includes a first connecting plate (2111) and a first rib (2112). The first connecting plate (2111) is L-shaped and one side of the L-shape is connected to the base (1). The first rib (2112) is connected to the lower side of the first connecting plate (2111) and connected to the base (1).
7. The electrolytic cell cover positioning device according to claim 1, characterized in that, The first mounting base (22) is also connected to a first guide block on its lower side, and the first guide block is laterally slidably connected to the base (1); the auxiliary mounting base (32) is also connected to an auxiliary guide block on its lower side, and the auxiliary guide block is laterally slidably connected to the base (1); the second mounting base (34) is also connected to a second guide block on its lower side, and the second guide block is laterally slidably connected to the auxiliary mounting base (32).
8. The electrolytic cell cover positioning device according to claim 1, characterized in that, The longitudinal drive assembly (31) includes a longitudinal motor mounting base (311), a longitudinal drive motor (312), a longitudinal lead screw (313), and a longitudinal lead screw nut. The longitudinal motor mounting base (311) is fixedly connected to the base (1). The longitudinal drive motor (312) is mounted on the longitudinal motor mounting base (311) and driven by the longitudinal lead screw (313). The longitudinal lead screw (313) is rotatably connected to the base (1). The longitudinal lead screw nut is threaded to the longitudinal lead screw (313) and laterally slidably connected to the base (1). The auxiliary mounting base (32) is connected to the longitudinal lead screw nut.
9. The electrolytic cell cover positioning device according to claim 1, characterized in that, The second lateral drive assembly (33) includes a second drive motor (331), a second lead screw (334), and a second lead screw nut. An auxiliary mounting slot is provided on the auxiliary mounting base (32). The second motor mounting base is fixedly connected to the auxiliary mounting slot. The output end of the second drive motor (331) is connected to a drive gear (332). The second lead screw (334) is rotatably connected to the base (1) and its end is connected to a driven gear (333). The drive gear (332) and the driven gear (333) are meshed. The second lead screw nut is threaded to the second lead screw (334) and laterally slidably connected to the auxiliary mounting base (32). The second mounting base (34) is connected to the second lead screw nut.
10. A corrosion protection system for an electrolytic cell cover, characterized in that, The device includes a frame, a conveying device for conveying an electrolytic cell cover, a shot blaster for sandblasting the electrolytic cell cover, a sensing device for identifying the positions of a first positioning hole and a second positioning hole, and an electrolytic cell cover positioning device as described in claim 1, wherein the shot blaster is disposed on the upper side of the conveying device and the electrolytic cell cover positioning device is disposed on the lower side of the conveying device.