Scotching mechanism of jig dyeing machine
By combining the design of the unfolding roller, the expansion roller, and the tension roller, the problem of uneven dyeing of thin fabrics in the dyeing machine is solved, and the uniform unfolding and dyeing effect of the fabric are achieved.
Patent Information
- Application Number
- CN202422999644.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing arc bar opening mechanisms are prone to causing uneven dye distribution when processing sensitive and thin fabrics, affecting dyeing uniformity.
The fabric is unfolded by a combination of unfolding roller and spreading roller. The diameter of the unfolding roller gradually decreases and the spreading roller has spiral push strips at both ends. Combined with tension roller and elastic support, the fabric is unfolded through an S-shaped path and the tension is adjusted by adjusting the knob.
It allows sensitive and lightweight fabrics to fully unfold, avoiding wrinkles and excessive stretching, and ensuring uniform dyeing.
Smart Images

Figure CN223576764U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of textile dyeing technology relates to a kind of open width mechanism of jig dyeing machine. BACKGROUND
[0002] In the textile industry, jig dyeing machine is a kind of widely used equipment, for the continuous dyeing of fabric. Jig dyeing machine is through the fabric with certain speed through dye liquor, then after washing, drying and other processes complete dyeing process. In order to ensure the uniformity and quality of dyeing, fabric must be kept flat and evenly spread before entering dye liquor. For this reason, jig dyeing machine is usually equipped with open width mechanism, its main role is to make fabric evenly spread before entering dyeing tank, avoid wrinkle and fold, so as to ensure the uniformity of dyeing.
[0003] In recent years, with the development of textile process and the progress of technology, the open width mechanism of jig dyeing machine is also constantly improved. At present, many jig dyeing machines adopt cambered rod as the main spreading device. Cambered rod makes fabric gradually spread through its curved shape, reduces wrinkle and distortion. This design performs well when dealing with conventional fabric, can effectively control the spreading and flatness of fabric.
[0004] However, in actual use, it is found that for sensitive light and thin and special fabric (such as silk, superfine fiber, etc.), there are some deficiencies in the existing cambered rod open width mechanism. Because these fabrics have high softness and easy deformation, even under small tension, small fold can be easily produced. These small folds will lead to uneven distribution of dye during dyeing process, finally affect the dyeing uniformity of fabric. INVENTION CONTENTS
[0005] The utility model aims at providing a kind of open width mechanism of jig dyeing machine, adopt new spreading roller and expansion roller cooperation, make fabric can be more evenly spread, make fabric dyeing more evenly.
[0006] To solve the above technical problems, the utility model provides a kind of open width mechanism of jig dyeing machine, including the installation plate being oppositely arranged in the two sides of jig dyeing machine, and the expansion roller is rotatably connected between the two installation plates, the diameter of the expansion roller gradually decreases from middle to both ends, expansion roller is rotatably connected with the width expansion roller on one side between the two installation plates, the both ends of the width expansion roller are provided with multiple spiral push strips distributed in a circle, the spiral direction of the spiral push strip of the both ends of the width expansion roller is opposite, each installation plate is rotatably connected with support arm on the side of the width expansion roller away from the expansion roller, and the free end of the two support arms is rotatably connected with tension roller, each support arm and corresponding installation plate are rotatably connected with elastic support piece, each elastic support piece includes sleeve rotatably connected with corresponding installation plate, and telescopic rod rotatably connected with corresponding support arm, the end of each sleeve towards corresponding telescopic rod is provided with telescopic hole, the free end of each telescopic rod is provided with pressure disc from corresponding telescopic hole into corresponding sleeve, and support spring is arranged between each pressure disc and the bottom of corresponding sleeve.
[0007] By adopting the above technical scheme, the fabric is gradually spread along the guide roller, the expansion roller, the width expansion roller and the tension roller in S type, under the traction of the cloth roller of jig dyeing machine, the fabric is pulled to move, the fabric is expanded to both ends on the expansion roller due to the shape of middle large and both ends small, in the process of the expansion roller rotating with the fabric, the fabric is expanded to both ends, the fabric is rotated forward on the width expansion roller, the rotation of the width expansion roller makes the spiral push strips at both ends rotate outward to push the fabric to both ends, so that the fabric is more fully expanded, and the fabric is dyed after passing through the tension roller, when the fabric is pulled to dye, the tension roller keeps uniform tension to lift the fabric, so as to avoid the fabric to be loose, wrinkled or excessively stretched, and under the action of traction, the fabric is pressed to the tension roller to compress the support spring, so that the tension roller can adaptively adjust tension.
[0008] The utility model further sets up that, the end of each sleeve away from corresponding telescopic rod is provided with the threaded sleeve communicated with it, each threaded sleeve is threadedly connected threaded adjusting rod, and the end of each threaded adjusting rod in corresponding sleeve is provided with support disc, and each support spring is arranged between corresponding pressure disc and corresponding support disc.
[0009] The utility model further sets up that, the outer end of each threaded adjusting rod is provided with adjusting knob.
[0010] The utility model further sets up that, the both ends of the width expansion roller are rotatably connected with guide roller between the two installation plates away from the width expansion roller.
[0011] Compared with prior art, the utility model has the following beneficial effects:
[0012] First, the utility model discloses a kind of expansion mechanism of jig dyeing machine, including installation plate, expansion roller, guide roller, expansion roller, screw push bar, support arm, tension roller, sleeve, telescopic rod, pressure disc, threaded sleeve, threaded adjusting rod, support disc, support spring and adjusting knob, expansion roller is rotatable, and the shape of expansion roller makes fabric can be expanded to both ends, and the expansion roller of rotation makes fabric expansion more flexible, and under the action of expansion roller, through the screw push bar of both ends, fabric can be pushed to both ends, so that fabric is less prone to crease.
[0013] Second, through the cooperation of tension roller and elastic support, tension roller can uniformly tension and lift fabric, avoid fabric to appear slack, wrinkle or excessive stretching, and according to the material of different fabric, support elasticity can be freely adjusted, to adjust the tension that tension roller can provide. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is the overall structure schematic diagram of the utility model;
[0015] Fig. 2 It is the overall structure schematic diagram of expansion roller;
[0016] Fig. 3 It is the partial section view for showing the internal structure of elastic support.
[0017] Wherein, 1, mounting plate;2, expansion roller;3, guide roller;4, expansion roller;5, screw push bar;6, support arm;7, tension roller;8, sleeve;9, telescopic rod;10, pressure disc;11, threaded sleeve;12, threaded adjusting rod;13, support disc;14, support spring;15, adjusting knob. DETAILED DESCRIPTION
[0018] The utility model discloses a kind of expansion mechanism of jig dyeing machine, including installation plate, expansion roller, guide roller, expansion roller, screw push bar, support arm, tension roller, sleeve, telescopic rod, pressure disc, threaded sleeve, threaded adjusting rod, support disc, support spring and adjusting knob, expansion roller is rotatable, and the shape of expansion roller makes fabric can be expanded to both ends, and the expansion roller of rotation makes fabric expansion more flexible, and under the action of expansion roller, through the screw push bar of both ends, fabric can be pushed to both ends, so that fabric is less prone to crease.
[0019] Example, refer to Figs. 1-3A kind of beam dyeing machine opening mechanism, including the installation plate 1 being oppositely arranged in the two sides of beam dyeing machine, one root of expansion roller 2 is rotatably connected between the two installation plate 1, the diameter of expansion roller 2 gradually decreases from middle to both ends, fabric can be spread to both sides along the shape on expansion roller 2, one root of guide roller 3 is rotatably connected between the two installation plate 1 on the side of expansion roller 2 away from expansion roller 4, guide roller is used for drawing fabric to expansion roller 2, one root of expansion roller 4 is rotatably connected between the two installation plate 1 on the side of expansion roller 2, the both ends of expansion roller 4 are provided with multiple spiral push strips 5 that are circumferentially distributed, the spiral direction of the spiral push strip 5 of both ends of expansion roller 4 is opposite, when expansion roller 4 rotates, the spiral push strip 5 of both ends pushes fabric to both ends and expands, so that fabric is more fully expanded.
[0020] Every installation plate 1 is rotatably connected with a support arm 6 on the side of expansion roller 4 away from expansion roller 2, the free end of the two support arms 6 is rotatably connected with a tension roller 7, every support arm 6 and the corresponding installation plate 1 are rotatably connected with an elastic support, every elastic support includes a sleeve 8 rotatably connected with the corresponding installation plate 1, a telescopic rod 9 rotatably connected with the corresponding support arm 6, every sleeve 8 is provided with a telescopic hole on the end towards the corresponding telescopic rod 9, the free end of every telescopic rod 9 is provided with a pressing disc 10 in the corresponding sleeve 8 from the corresponding telescopic hole, every sleeve 8 is provided with a threaded sleeve 11 communicated with the end away from the corresponding telescopic rod 9, every threaded sleeve 11 is screw-connected with a threaded adjusting rod 12, one end of every threaded adjusting rod 12 in the corresponding sleeve 8 is provided with a support disc 13, every pressing disc 10 and the corresponding support disc 13 are provided with a support spring 14, the outer end of every threaded adjusting rod 12 is provided with an adjusting knob 15.
[0021] Working principle: fabric is gradually spread along guide roller 3, expansion roller 2, expansion roller 4 and tension roller 7 in S type, under the traction of the beam dyeing machine beam roller, the fabric is pulled to move, due to the shape of the middle large and both ends small on expansion roller 2, the fabric is expanded to both ends in the process of expansion roller 2 rotating with the fabric, on expansion roller 4, the expansion roller 4 is driven to rotate forward, the rotation of expansion roller 4 makes the spiral push strip 5 of both ends rotate outward to push the fabric to both ends, so that the fabric is more fully expanded, after passing through tension roller 7, the fabric is dyed in dyeing liquid, when the fabric is pulled to dye, the tension roller 7 keeps uniform tension to lift the fabric, avoiding the fabric to appear relaxation, wrinkle or excessive stretching, under the action of traction, the fabric is pressed to compress support spring 14, so that the tension roller 7 can self-adaptingly adjust tension, and also can adjust the elasticity of support spring 14 according to the fabric material condition, to adjust the tension that tension roller 7 can provide.
[0022] It should be noted that the various embodiments described in the specification are progressive, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between embodiments can be mutually referred to.
[0023] The above description is only a description of the preferred embodiments of the utility model, and does not limit the scope of the utility model in any way, and any modification or modification of the above disclosure by a person skilled in the art belongs to the protection scope of the claims.
Claims
1. A dyeing machine opening mechanism, comprising mounting plates (1) disposed opposite to each other on both sides of the dyeing machine, characterized in that, A spreading roller (2) is rotatably connected between two mounting plates (1). The diameter of the spreading roller (2) gradually decreases from the middle to both ends. An expanding roller (4) is rotatably connected between the two mounting plates (1) on one side of the spreading roller (2). Multiple spiral pushers (5) are arranged in a circular pattern at both ends of the expanding roller (4). The spiral directions of the spiral pushers (5) at both ends of the expanding roller (4) are opposite. Each mounting plate (1) is rotatably connected to a support arm (6) on the side of the expanding roller (4) away from the spreading roller (2). The free ends of the two support arms (6) are rotatably connected. A tension roller (7) is dynamically connected. Each support arm (6) is rotatably connected to the corresponding mounting plate (1) with an elastic support member. Each elastic support member includes a sleeve (8) rotatably connected to the corresponding mounting plate (1) and a telescopic rod (9) rotatably connected to the corresponding support arm (6). Each sleeve (8) has a telescopic hole at one end facing the corresponding telescopic rod (9). The free end of each telescopic rod (9) extends from the corresponding telescopic hole into the corresponding sleeve (8) and is provided with a pressure plate (10). Each pressure plate (10) is provided with a support spring (14) between the bottom of the corresponding sleeve (8).
2. The opening mechanism of a dyeing machine according to claim 1, characterized in that, Each sleeve (8) has a threaded sleeve (11) connected to the end of the sleeve (9) away from the corresponding telescopic rod (9). Each threaded sleeve (11) is threadedly connected to a threaded adjusting rod (12). Each threaded adjusting rod (12) has a support plate (13) at one end inside the corresponding sleeve (8). Each support spring (14) is located between the corresponding pressure plate (10) and the corresponding support plate (13).
3. The opening mechanism of a dyeing machine according to claim 2, characterized in that, Each threaded adjusting rod (12) has an adjusting knob (15) at its outer end.
4. The opening mechanism of a dyeing machine according to claim 1, characterized in that, A guide roller (3) is rotatably connected between the two mounting plates (1) on the side of the unfolding roller (2) away from the spreading roller (4).