Leveling structure and excavator

Abstract

The utility model relates to the technical field of engineering machinery, in particular to a leveling structure and an excavator, the leveling structure comprises a bucket, bucket teeth arranged at one end of the bucket, a bucket groove arranged on the inner wall of the bucket, and a first plate arranged on the outer wall of the bucket; according to the leveling structure, tooth marks on a slope can be synchronously removed or faded in the excavation process, the difficulty and cost of subsequent manual treatment are reduced, the overall working efficiency is improved, accurate operation guidance is provided for operators, dependence on experience of the operators is remarkably reduced, the operation precision is improved, meanwhile, the detachable design is adopted, and the leveling structure is convenient to use. Installation, disassembly and replacement are convenient, and the flexibility and operation convenience of the equipment are improved.

Description

Technical Field

[0001] This utility model relates to the field of engineering machinery technology, and in particular to a leveling structure and excavator. Background Technology

[0002] Slope excavation equipment refers to mechanical equipment used for slope excavation and trimming. This equipment is commonly used in construction, road building, and water conservancy projects to improve the efficiency and precision of slope excavation, ensuring the stability and safety of slopes. The most common type is the excavator, which is highly flexible and adaptable to various terrains and geological conditions.

[0003] Currently, when excavators are digging and repairing slopes along a predetermined gradient, the teeth on the edge of the bucket leave tooth marks on the slope. To remove these tooth marks, graders, bulldozers, or vibratory rollers are usually used to level the large area after the excavator finishes its work, and then manual tools are used for fine processing. This results in a long construction period and is not conducive to improving construction efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the above or prior art, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a leveling structure, which aims to solve the problem in the prior art where the teeth at the edge of the bucket leave tooth marks on the slope. In order to remove these tooth marks, after the excavator is completed, a grader, bulldozer or vibratory roller is usually used to level the large area first, and then manual tools are used for fine processing, which results in a long construction cycle and is not conducive to improving construction efficiency.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a shovel structure, characterized in that: it includes a bucket, shovel teeth disposed at one end of the bucket, a bucket groove disposed on the inner wall of the bucket, and a first plate disposed on the outer wall of the bucket.

[0008] As a preferred embodiment of the flattening structure described in this utility model, the outer wall of the first plate is provided with a first connecting boss, and the first connecting boss is fixedly connected to the first plate.

[0009] As a preferred scheme of the utility model discloses the flat structure, wherein: the two sides of the end of the non-cleaning tooth and the end opposite to the non-cleaning tooth on the bucket groove are the protective plate, the outer wall of the first connecting boss is equipped with the second connecting boss away from the first plate piece one end, the first connecting boss and the second connecting boss form the first fixed groove, the second connecting boss is fixedly connected with the protective plate.

[0010] As a preferred scheme of the utility model discloses the flat structure, wherein: the one side of the protective plate close to another protective plate is equipped with the first bolt, the first bolt is equipped with the second connecting boss on the outer wall, and the first bolt is fixedly connected with the second connecting boss and the protective plate.

[0011] As a preferred scheme of the utility model discloses the flat structure, wherein: the two ends of the first plate piece are each equipped with a first connecting boss, and the end of the two first connecting bosses away from the first plate piece is each equipped with a second connecting boss.

[0012] As a preferred scheme of the utility model discloses the flat structure, wherein: the first bolt is equipped with two on the one side of the protective plate close to another protective plate on the two sides.

[0013] As a preferred scheme of the utility model discloses the flat structure, wherein: the first plate piece has a certain arc, the surface of the first connecting boss has a first boss surface and a second boss surface, and there is an angle between the first boss surface and the second boss surface.

[0014] The flat structure of the utility model has the beneficial effects that: the tooth marks on the slope can be removed or faded simultaneously during excavation, the difficulty and cost of subsequent manual processing are reduced, the overall work efficiency is improved, and the flat structure is convenient to disassemble, replace, replace in time after wear and tear, and improve work efficiency.

[0015] Another object of the utility model is to provide a digger, which aims to provide accurate operation guidance for operators, significantly reduce the dependence on operator experience, and improve operation accuracy.

[0016] To solve the above technical problems, the utility model also provides the following technical scheme, a digger includes a flat structure, a bucket rod rotatably connected with the bucket, a bucket hydraulic cylinder rotatably connected with the bucket, a movable arm rotatably connected with the bucket rod, a sensor arranged on the outer wall of the bucket rod, a sensor arranged on the outer wall of the bucket hydraulic cylinder, and a sensor arranged on the outer wall of the movable arm.

[0017] As a preferred scheme of the excavator, the sensor is fixedly connected with the mounting piece on one side of the bucket rod, the bucket hydraulic cylinder and the movable arm, the mounting piece is fixedly connected with the bucket rod, the mounting piece is fixedly connected with the bucket hydraulic cylinder, and the mounting piece is fixedly connected with the movable arm.

[0018] As a preferred scheme of the excavator, the sensor is fixedly connected with the mounting piece on one side of the bucket rod, the bucket hydraulic cylinder and the movable arm, the mounting piece is fixedly connected with the bucket rod, the mounting piece is fixedly connected with the bucket hydraulic cylinder, and the mounting piece is fixedly connected with the movable arm.

[0019] The excavator has the advantages that: precise data reference is provided for operators during use, dependence on operator experience is reduced, and operation accuracy is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:

[0021] Figure 1 It is a whole three-dimensional schematic diagram of the leveling structure.

[0022] Figure 2 It is a whole three-dimensional schematic diagram of the excavator.

[0023] Figure 3 It is a whole three-dimensional schematic diagram of the sensor. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0025] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0026] Secondly, the "one embodiment" or "embodiments" referred to herein are intended to mean that a specific feature, structure, or characteristic described can be included in at least one implementation of the present application. These phrases are not necessarily referring to the same embodiment or the same implementation.

[0027] Embodiment 1

[0028] With reference to Figure 1 For the first embodiment of the present application, the embodiment provides a leveling structure, which comprises a bucket 101, a shovel tooth 101a arranged at one end of the bucket 101, a bucket groove 101b arranged on the inner wall of the bucket 101, and a first plate 102 arranged on the outer wall of the bucket 101.

[0029] Among them, the bucket 101 and the shovel tooth 101a are common structures, the first plate 102 can be selected from cuboids, cubes and the like, and in the present scheme, a cuboid is adopted; the first plate 102 is arranged on the outer wall opposite to the opening of the bucket groove 101b of the bucket 101, the first plate 102 is connected with the bucket 101, and the connection mode of the first plate 102 with the bucket 101 is various, which can be sliding connection, fixed connection, rotary connection and the like.

[0030] In use, when the bucket 101 moves up and down with the movement of the arm of the excavator, the first plate 102 moves together with the bucket 101 due to the connection of the first plate 102 with the bucket 101, which ensures the consistency of the bucket and the blade in action, when the bucket 101 cuts into the soil or rock, the first plate 102 will cut in synchronously, and in the process of the bucket 101 moving down, the slope surface is scraped synchronously, thereby realizing the synchronous work with the bucket 101.

[0031] In summary, the design can remove or fade the tooth marks on the slope surface synchronously during the excavation process, reduce the difficulty and cost of subsequent manual processing, and improve the overall work efficiency.

[0032] Embodiment 2

[0033] With reference to Figure 1 For the second embodiment of the present application, the outer wall of the first plate 102 is provided with a first connecting boss 102a, and the first connecting boss 102a is fixedly connected with the first plate 102.

[0034] Among them, the first connecting boss 102a is composed of two bosses, and there is a certain angle between the two bosses; the fixed connection mode of the first connecting boss 102a with the first plate 102 can be selected from welding, bolt fixing and the like, and in the present embodiment, welding is selected.

[0035] Further, the bucket 101b is provided with the protective plates 101c on both sides of the end opposite to the end where the non-shovel teeth 101a are located, the outer wall of the first connecting boss 102a is provided with a second connecting boss 102a-1 away from one end of the first plate 102, the first connecting boss 102a and the second connecting boss 102a-1 form a first fixing groove 102b, and the second connecting boss 102a-1 is fixedly connected with the protective plate 101c.

[0036] The second connecting boss 102a-1 is fixedly connected to the end of the first connecting boss 102a away from the first plate 102, the cross section of the second connecting boss 102a-1 is in the shape of the letter L, and it should be noted that the part of the second connecting boss 102a-1 fixedly connected with the first connecting boss 102a is the end of the short side of the second connecting boss 102a-1 away from the long side; the slot of the first fixing groove 102b can accommodate the wall thickness of the bucket 101 while still leaving a certain space; the second connecting boss 102a-1 and the protective plate 101c can be fixedly connected in various ways, such as welding, bolt fixing, and clamping groove friction fixing.

[0037] Further, the protective plate 101c is provided with a first bolt 103 penetrating one side close to the other protective plate 101c, the first bolt 103 penetrates the outer wall of the second connecting boss 102a-1, and the first bolt 103 fixedly connects the second connecting boss 102a-1 with the protective plate 101c.

[0038] The first bolt 103 penetrates the protective plate 101c and the second connecting boss 102a-1 at the same time, the protective plate 101c and the second connecting boss 102a-1 are provided with through holes of the same size for the first bolt 103 to penetrate, and the first bolt 103 fixedly connects the protective plate 101c and the second connecting boss 102a-1 through the through holes, and it should be noted that in this case, the effect of adding a nut to the through hole and cooperating with the first bolt 103 is the same, so the actual selected scheme is not given here.

[0039] Further, the first plate 102 is provided with a first connecting boss 102a at each end, and each of the two first connecting bosses 102a is provided with a second connecting boss 102a-1 away from the first plate 102.

[0040] Wherein, the two ends of the first connecting boss 102a are the two ends of the shorter side of the cuboid first plate 102, the length of the first plate 102 is greater than the width of the bucket 101, the first plate 102 can completely cover the tooth marks caused by the bucket tooth 101a, and one first connecting boss 102a is fixedly connected to each of the two sides of the first plate 102, and one second connecting boss 102a-1 is fixedly connected to each first connecting boss 102a, and the structure on both sides greatly increases the stability.

[0041] Further, the first bolt 103 is provided with two through holes on the side of the protective plate 101c close to the other protective plate 101c.

[0042] Wherein, the number of first bolts 103 penetrating the protective plate 101c and the second connecting boss 102a-1 on one side is 2, and the number of first bolts 103 penetrating the protective plate 101c and the second connecting boss 102a-1 on the other side is also 2, when the number of first bolts 103 on one side is 2, the second connecting boss 102a-1 and the protective plate 101c completely lose the possibility of rotation, the distance between the two first bolts 103 on the same side is greater than one first bolt 103 through hole and less than three first bolt 103 through holes.

[0043] Further, the first plate 102 has a certain curvature, the first connecting boss 102a has a first boss surface 102a-2 and a second boss surface 102a-3, and an angle exists between the first boss surface 102a-2 and the second boss surface 102a-3.

[0044] Wherein, the curvature of the first plate 102 enables the first plate 102 to better cut into the soil and rock, the angle between the first boss surface 102a-2 and the second boss surface 102a-3 enables the first plate 102 to cut into the soil and rock along with the bucket tooth 101a while keeping a certain distance between the first plate 102 and the bucket tooth 101a, the angle between the first boss surface 102a-2 and the second boss surface 102a-3 is 135°±15°, which makes the connection between the second connecting boss 102a-1 and the protective plate 101c more convenient.

[0045] In use, the two first fixing grooves 102b are nested on the protective plate, the second connecting boss 102a-1 is close to one side of the protective plate 101c and the side of the protective plate 101c close to the second connecting boss 102a-1 is close, the through hole on the protective plate 101c is coincided with the through hole on the second connecting boss 102a-1, the first bolt 103 is fixedly connected with the protective plate 101c and the second connecting boss 102a-1 through the through hole, when the bucket 101 moves up and down with the movement of the excavator arm, the first plate 102 moves with the bucket 101 due to the connection between the first plate 102 and the bucket 101, the consistency of the bucket and the blade in action is ensured, when the bucket 101 cuts into the soil or rock, the first plate 102 cuts into the soil or rock, and synchronously flattens the slope in the process of the bucket 101 moving down, so that the synchronous work with the bucket 101 is realized; when the first plate 102 is damaged and needs to be replaced, the first bolt 103 is removed for replacement.

[0046] In summary, the design can simultaneously remove or fade the tooth marks on the slope during the excavation process, reduce the difficulty and cost of subsequent manual processing, improve the overall work efficiency, and facilitate disassembly, replacement and replacement after wear, thereby improving the work efficiency.

[0047] Embodiment 3

[0048] Reference Figure 2 and Figure 3 , the third embodiment of the utility model further provides a digger. It also includes a bucket arm 201 rotatably connected with the bucket 101, a bucket hydraulic cylinder 202 rotatably connected with the bucket 101, a movable arm 203 rotatably connected with the bucket arm 201, a sensor 204 arranged on the outer wall of the bucket arm 201, a sensor 204 arranged on the outer wall of the bucket hydraulic cylinder 202, and a sensor 204 arranged on the outer wall of the movable arm 203.

[0049] Among them, the model of the digger is 336D excavator, the control room is equipped with an intelligent control panel, the bucket arm 201, the bucket hydraulic cylinder 202 and the movable arm 203 are common structures, and the sensor 204 is an inclination sensor for collecting the acceleration, angular velocity, angle and environmental magnetic field information of the component to upload as a reference for the operator to operate accurately. It should be noted that the collected angle refers to the angle between the measured component and the ground and the vertical plane and other components equipped with the sensor 204.

[0050] Further, the sensor 204 is fixedly connected with the mounting sheet 204a on one side of the dipper boom 201, the bucket hydraulic cylinder 202 and the swing arm 203, the mounting sheet 204a is fixedly connected with the dipper boom 201, the mounting sheet 204a is fixedly connected with the bucket hydraulic cylinder 202, and the mounting sheet 204a is fixedly connected with the swing arm 203.

[0051] The selected model of the sensor 204 is HWT901B, and the HWT901B sensor 204 can collect attitude information of each part as an inclination sensor, collect acceleration, angular velocity, angle and environmental magnetic field data, and upload to an intelligent platform, so that the operator in the excavator can see on the intelligent control panel, and the on-site dispatching and remote management are facilitated. It should be noted that the sensor 204 has an aluminum shell, so the sensor 204 does not directly contact the outside world, and a lightweight, corrosion-resistant and excellent electromagnetic shielding aluminum shell is specially selected to encapsulate the sensor 204. Specifically, a high-strength, lightweight and corrosion-resistant aviation-grade aluminum alloy is selected as the shell material. This aluminum alloy not only has excellent mechanical properties and can withstand the vibration and impact during the operation of the excavator, but also has corrosion resistance that can effectively resist the corrosion of corrosive substances such as acid, alkali and salt that may exist in complex geological environments. The shell is integrally formed by die casting process to ensure compact structure and no gaps, thereby improving the overall sealing performance and protection level. The surface of the shell is treated by anodic oxidation to further enhance its corrosion resistance and wear resistance. In the design of the aluminum shell, special attention is paid to the optimization of electromagnetic shielding performance. By using advanced technologies such as multiple metal shielding layers and conductive coatings, the influence of external electromagnetic interference sources on the internal electronic elements of the sensor 204 is effectively isolated, ensuring the accuracy and stability of the sensor data. The mounting sheet 204a serves as a connecting structure between the sensor 204 and the dipper boom 201, the bucket hydraulic cylinder 202 and the swing arm 203, so that the sensor 204 is not directly connected with the components. It should be noted that the mounting sheet 204a can be connected with the dipper boom 201, the bucket hydraulic cylinder 202 and the swing arm 203 in various ways, such as welding and bolt fixing. The shape of the mounting sheet 204a can be circular, square, etc. In this embodiment, a square mounting sheet 204a is selected.

[0052] Further, the second bolt 204b is provided through the outer wall of the mounting sheet 204a, the second bolt 204b fixes the mounting sheet 204a with the dipper boom 201, the second bolt 204b fixes the mounting sheet 204a with the bucket hydraulic cylinder 202, and the second bolt 204b fixes the mounting sheet 204a with the swing arm 203.

[0053] The stick 201 is provided with screw holes for the second bolt 204b to be fixedly connected to the bucket hydraulic cylinder 202 and the boom 203. A second bolt 204b is provided through each of the four corners of the square mounting plate 204a.

[0054] In use, the sensor 204 is fixed to the stick 201, the bucket hydraulic cylinder 202, and the outer wall of the boom 203 using the second bolt 204b. After the operator enters the excavator's control room and starts the excavator, the boom 203 rotates, driving the stick 201. The bucket hydraulic cylinder 202 controls the rotation of the bucket 101. The intelligent control panel is activated to view the acceleration, angular velocity, angle, and ambient magnetic field information collected by the sensor 204 on the component it is located in, and uploads it to the intelligent platform to assist the operator in precise operation. When the sensor 204 needs to be replaced, the second bolt 204b is loosened to disengage the mounting plate 204a from the stick 201, the bucket hydraulic cylinder 202, and the outer wall of the boom 203, after which a new sensor 204 can be installed.

[0055] In summary, this design uses a process tilt sensor to provide operators with accurate data references, significantly reducing reliance on operator experience and improving operational accuracy. At the same time, the detachable design of the sensor facilitates installation, disassembly, and replacement, improving the flexibility and ease of operation of the equipment.

[0056] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0057] Furthermore, in the interest of providing a concise description of illustrative embodiments, not all features of an actual implementation can be described (that is, not all

[0058] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.

[0059] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application, not limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced without departing from the spirit and scope of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A grading structure (100) characterized by: Including a bucket (101), a digging tooth (101a) arranged at one end of the bucket (101), a bucket groove (101b) arranged on the inner wall of the bucket (101), a first plate (102) arranged on the outer wall of the bucket (101); The outer wall of the first plate (102) is provided with a first connecting boss (102a), and the first connecting boss (102a) is fixedly connected with the first plate (102); The two sides of the bucket groove (101b) at the end not provided with the digging tooth (101a) and the end opposite to the digging tooth (101a) are provided with protective plates (101c), the outer wall of the first connecting boss (102a) is provided with a second connecting boss (102a-1) away from the first plate (102), the first connecting boss (102a) and the second connecting boss (102a-1) form a first fixed groove (102b), and the second connecting boss (102a-1) is fixedly connected with the protective plate (101c); The first bolt (103) is arranged on the outer wall of the second connecting boss (102a-1) and fixedly connects the second connecting boss (102a-1) and the protective plate (101c). The two ends of the first plate (102) are each provided with a first connecting boss (102a), and the ends of the two first connecting bosses (102a) away from the first plate (102) are each provided with a second connecting boss (102a-1); the first plate (102) has a certain arc, the surface of the first connecting boss (102a) has a first boss surface (102a-2) and a second boss surface (102a-3), and the first boss surface (102a-2) and the second boss surface (102a-3) have an angle.

2. The screed structure of claim 1, wherein: The first bolt (103) is arranged on the outer wall of the second connecting boss (102a-1) and fixedly connects the second connecting boss (102a-1) and the protective plate (101c).

3. An excavator (200) characterized by: The bucket (101) is provided with a bucket rod (201) rotatably connected with the bucket (101), a bucket hydraulic cylinder (202) rotatably connected with the bucket (101), an operating arm (203) rotatably connected with the bucket rod (201), a sensor (204) arranged on the outer wall of the bucket rod (201), a sensor (204) arranged on the outer wall of the bucket hydraulic cylinder (202), and a sensor (204) arranged on the outer wall of the operating arm (203).

4. The excavator of claim 3, wherein: The sensor (204) is fixedly connected with a mounting sheet (204a) on the side close to the bucket rod (201), the bucket hydraulic cylinder (202) and the operating arm (203), the mounting sheet (204a) is fixedly connected with the bucket rod (201), the bucket hydraulic cylinder (202) and the operating arm (203).

5. The excavator of claim 4, wherein: The outer wall of the mounting piece (204a) is provided with a second bolt (204b), the second bolt (204b) fixedly connects the mounting piece (204a) and the arm (201), the second bolt (204b) fixedly connects the mounting piece (204a) and the hydraulic cylinder (202), and the second bolt (204b) fixedly connects the mounting piece (204a) and the boom (203).

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