Rapid direction adjusting tool for side guard plate of hydraulic support
By designing a quick-adjustment fixture for the hydraulic support side guard plate and utilizing the clamping mechanism of the base and jack, the problems of high difficulty and low safety in replacing the hydraulic support side guard plate are solved, achieving efficient and safe replacement of the side guard plate.
Patent Information
- Application Number
- CN202422724495.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In existing technologies, replacing the side guard plates of hydraulic supports is difficult, time-consuming, and poses safety hazards, and there is a lack of specialized auxiliary tools.
A quick-adjustment tooling for the side guard plate of a hydraulic support was designed, including a base, a fixed plate and a jack. The side guard plate is fixed by a clamping mechanism. The cooperation between the jack and the fixed plate prevents the side guard plate from popping open after the limit pin is removed, thus simplifying the replacement process.
It significantly reduces the difficulty and time required for side guard plate replacement, improves the safety factor, reduces the occurrence of accidents, and enhances replacement efficiency and safety.
Smart Images

Figure CN223577975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hydraulic support technical field especially relates to a kind of hydraulic support side guard plate quick direction adjusting tool. BACKGROUND
[0002] Part of the hydraulic support installed in coal mine working face is reversed from other working face.According to the actual investigation and cut eye arrangement of two working faces, in order to facilitate the adjustment of the support during the recovery of the working face, the movable side guard plate and the fixed side guard plate of the exchanged support need to be exchanged or the accessories need to be replaced. Some of the supports are aged, making it difficult to exchange the side guard plate, and the exchange process is time-consuming and dangerous. There is no special tool to assist in exchanging the side guard plate. SUMMARY
[0003] Therefore, it is necessary to provide a kind of hydraulic support side guard plate quick direction adjusting tool to solve the problem of difficulty in exchanging the side guard plate of the hydraulic support.
[0004] A kind of hydraulic support side guard plate quick direction adjusting tool, comprising at least one processing unit;The processing unit comprises:
[0005] a base;
[0006] two fixed plates, respectively connected at the length direction of the base two ends, and the fixed plate is perpendicular to the base;
[0007] a jack is connected with one of the fixed plates;The jack is parallelly arranged with the base, and the top rod of the jack is arranged towards the direction of the other fixed plate.
[0008] As a preferred example, the fixed plate is arranged as L type;One side of the fixed plate is fixedly connected with the base by bolt.
[0009] As a preferred example, reinforcing ribs are arranged between the cylinder body of the jack and the fixed plate.
[0010] As a preferred example, the end of the top rod of the jack and the side of the fixed plate close to each other are both provided with rubber layer.
[0011] As a preferred example, walking wheels are arranged at the bottom corners of the base.
[0012] As a preferred example, supporting legs are also arranged at the bottom corners of the base;The supporting leg is used to lift or lower the height of the base, so that the walking wheel is separated from or contacted with the ground.
[0013] As a preferred example, the jack and the supporting leg are both hydraulically driven.
[0014] As a preferred example, at least one lifting lug is connected to the side of each of the two fixed plates away from each other.
[0015] As a preferred example, when two or more processing units are used together, the adjacent processing units are spaced 100-150 cm apart.
[0016] As a preferred example, the base has a length of 2-5 m, a width of 30-50 cm, and a thickness of 4-10 cm; the fixed plate has a height of 30-50 cm relative to the base; and the cylinder of the jack has a length of 30-100 cm.
[0017] The utility model discloses a special processing piece for maintaining, replacing or adjusting the side guard plate of a hydraulic support, which comprises a clamping mechanism formed by a jack and a fixed plate. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 Fig. 4 is a structural schematic view of the hydraulic support side guard plate quick direction adjusting tool in the embodiments;
[0019] Figure 2 Fig. 5 is a partial enlarged view of the hydraulic support side guard plate quick direction adjusting tool;
[0020] Figure 3 Fig. 6 is a state schematic view of the hydraulic support side guard plate quick direction adjusting tool in use.
[0021] In the drawings: base 1, fixed plate 2, jack 3, reinforcing rib 4, walking wheel 5, supporting leg 6, lifting lug 7, movable side guard plate 8. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] It should be understood that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. It will be understood that when an element is referred to as being "coupled" or "connected" to another element, it can be directly coupled or connected to the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly coupled" or "directly connected" to another element, there are no intervening elements present. Like numbers refer to like elements throughout.
[0024] It should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like as can be used herein, merely describe orientations in relation to the application as presented in the figures and are not intended to denote specific orientations of the application in use or in operation.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety.
[0026] Please refer to Figure 1 The embodiment provides a hydraulic support side guard plate rapid direction adjusting tool, which comprises at least one machining unit. The machining unit comprises a base 1, two fixed plates 2 and a jack 3. The base 1 is in the shape of a long strip, and the two ends of the base 1 extend to the two sides of the hydraulic support. The two fixed plates 2 are fixed at the two ends of the base 1 in the length direction. Specifically, the fixed plate 2 is L-shaped, and one side of the fixed plate 2 is connected to the upper surface of the base 1 and locked to the base 1 through a plurality of bolts, so that the other side of the fixed plate 2 is perpendicular to the base 1. In order to ensure that the vertical sides of the two fixed plates 2 have sufficient strength during work, a reinforcing rib 4 is further connected to the fixed plate 2. The jack 3 can be a conventional hydraulic jack 3, and the hydraulic power source thereof can come from a hydraulic pump station in a workshop or a mobile hydraulic pump station. The cylinder body of the jack 3 is fixedly connected to the vertical surface of one of the fixed plates 2, so that the jack 3 is arranged in parallel with the base 1 as a whole. The top rod of the jack 3 is arranged towards the other fixed plate 2, so that the end of the top rod and the vertical surface of the fixed plate 2 form a clamping surface for clamping the side guard plates on the two sides of the hydraulic support. A rubber layer is arranged on the clamping surface to reduce mechanical damage. In order to ensure the stable connection between the jack 3 and the fixed plate 2, a reinforcing rib 4 can also be arranged between the cylinder body of the jack 3 and the fixed plate 2.
[0027] In another embodiment, as shown in Fig. Figure 2 Two walking wheels 5 at one end are fixed wheels, and the other two are universal wheels. The walking wheels 5 make it easier to move the base 1. The support legs 6 are near the corresponding walking wheels 5 and are used to raise or lower the height of the base 1, so that the walking wheels 5 are in contact with or away from the ground. The support legs 6 can be hydraulic cylinders, and the power source is the same as that of the jack 3. Relative to the ground, when the support leg 6 is retracted, the bottom of the support leg 6 is higher than the bottom of the walking wheel 5, and the walking wheel 5 is in contact with the ground; when the support leg 6 is extended, the bottom of the support leg 6 is in contact with the ground, and the base 1 is lifted, so that the walking wheel 5 is away from the ground. The base 1 is placed on the ground by the support leg 6, which is not easy to move relative to the walking wheel 5. When facing uneven ground, by independently adjusting the height of the four support legs 6, the base 1 can be made to tend to be horizontal, making it more stable when working.
[0028] In another embodiment, two lifting lugs 7 are fixed on the side of the two fixed plates 2 away from each other. The lifting lugs 7 can be tied with ropes, chains, etc., to assist in moving the base 1, or to fix the fast steering tool when it is used. For large hydraulic supports, the length of the side guard plate is longer, so that the machining unit can support the side guard plate more stably. At this time, two or more machining units need to be used in cooperation. The spacing between adjacent bases 1 is 100-150 cm. In addition, according to the actual situation on site, the size of the machining unit is not limited. In the machining unit, the length of the base 1 can be set to 2-5 m, the width can be set to 30-50 cm, and the thickness can be set to 4-10 cm. The height of the fixed plate 2 relative to the base 1 can be set to 30-50 cm. The cylinder length of the jack 3 can be set to 30-100 cm.
[0029] The working principle of the utility model is as follows: Figure 3As shown, the base 1 is placed horizontally on the ground. If multiple bases 1 are used, the multiple bases 1 are aligned front to back and left to right, and are spaced 150 cm apart left and right. The hydraulic support roof beam or cover beam that needs to be adjusted or replaced is placed above the base 1, and then the jack 3 is controlled to extend against the movable side guard plate 8 of the hydraulic support. The fixed plate 2 at the end of the base 1 away from the jack 3 is against the fixed side guard plate of the hydraulic support. After confirming that the jack 3 and the fixed plate 2 are against the two side guard plates of the hydraulic support, the limiting pins of the two side guard plates are removed. At this time, the main function of the hydraulic support side guard plate quick adjustment tool is to prevent the side guard plate from being instantly opened under the elastic action of the spring cylinder (the spring cylinder is in a compressed state) after the limiting pins are removed. Then, the corresponding pin shaft, limiting pin, telescopic jack 3 and other parts are removed to remove the movable side guard plate 8 and the fixed side guard plate from the hydraulic support. The removed movable side guard plate 8 and the fixed side guard plate are adjusted, and then the two side guard plates are adjusted against the hydraulic support using the jack 3 and the fixed plate 2, and the limiting pins and other parts are installed. After the installation is completed, the adjustment of the movable side guard plate 8 and the fixed side guard plate is completed. Through the use of the hydraulic support side guard plate quick adjustment tool on site, the efficiency of adjusting the side guard plate is obviously improved, and the safety factor is improved by 80%, the occurrence of accidents is reduced, and the safety and economic benefits are improved.
[0030] Each of the technical features of the above-described embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of each technical feature in the above-described embodiments are not described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present disclosure.
[0031] The above-described embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A hydraulic support side guard quick direction adjusting tool, characterized in that, It includes at least one processing unit; the processing unit includes: Base (1); Two fixed plates (2) are respectively connected at both ends of the length direction of the base (1), and the two fixed plates (2) are perpendicular to the base (1); A jack (3) is connected with one of the fixed plates (2); the jack (3) is arranged in parallel with the base (1), and the top rod of the jack (3) is arranged towards the direction of the other fixed plate (2); Walking wheels (5) are arranged at the four corners of the bottom of the base (1); supporting legs (6) are also arranged at the four corners of the bottom of the base (1); the supporting legs (6) are used to lift or lower the height of the base (1), so that the walking wheels (5) are separated from or contact the ground, and by independently adjusting the height of the four supporting legs (6), the base (1) tends to be in a horizontal state.
2. The hydraulic support side shield quick direction-changing tooling of claim 1, characterized in that, The fixed plate (2) is arranged in an L shape; one side of the fixed plate (2) is fixedly connected with the base (1) by bolts.
3. The hydraulic support side shield quick direction-changing tooling of claim 2, characterized in that, The cylinder body of the jack (3) is provided with a reinforcing rib (4) between the fixed plate (2).
4. The hydraulic support side shield quick direction-changing tooling of claim 1, wherein, The end of the top rod of the jack (3) and the side of the fixed plate (2) close to each other are both provided with a rubber layer.
5. The hydraulic support side shield quick direction-changing tooling of claim 1, wherein, The jack (3) and the supporting leg (6) are both hydraulically driven.
6. The hydraulic support side shield quick direction-changing tooling of claim 1, wherein, The side of the two fixed plates (2) away from each other is connected with at least one lifting lug (7).
7. The hydraulic support side shield quick direction-changing tooling of claim 1, wherein, When two or more processing units are used together, the adjacent processing units are spaced apart by 100-150 cm.
8. The hydraulic support side shield quick direction-changing tooling of claim 1, wherein, The length of the base (1) is 2-5 m, the width is 30-50 cm, and the thickness is 4-10 cm; the height of the fixed plate (2) relative to the base (1) is 30-50 cm; the length of the cylinder body of the jack (3) is 30-100 cm.