Quick-release stoking rod for industrial silicon smelting furnace
By combining components such as motors, gears, and threaded rods, the quick assembly and disassembly of the tamping rod, as well as the adjustment of its length and angle, are achieved. This solves the problem of the existing tamping rod being inconvenient to assemble and disassemble, and improves operational efficiency.
Patent Information
- Application Number
- CN202423276012.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing tamping rods are inconvenient to disassemble and adjust during use, and cannot meet the needs of different scenarios.
The tamping mechanism is adjusted in length and angle by using a combination of components such as a motor, gears, threaded rods, extension rods, contraction tubes, limit grooves, and locking blocks, and can be quickly disassembled and installed through a fixing mechanism.
It enables quick assembly and disassembly of the tamping rod and flexible adjustment of its length and angle, improving operational efficiency and adapting to the needs of different scenarios.
Smart Images

Figure CN223580600U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial silicon smelting technology, specifically to a quick-release tamping rod for an industrial silicon smelting furnace. Background Technology
[0002] The temperature around the smelting furnace is very high during silicon smelting. In order to prevent the temperature around the furnace from getting too high, the furnace opening is usually closed. During silicon smelting, the burning materials in the smelting furnace need to be turned over. Each time the burning materials in the smelting furnace need to be turned over, the staff around the smelting furnace need to be called over to open the furnace opening, and then the furnace tamper is used to turn over the burning materials in the smelting furnace.
[0003] Publication number CN218155527U discloses a quick-release tamping rod for an industrial silicon smelting furnace, including a base plate. Rollers are provided on both the left and right sides of the lower surface of the base plate. Wheels are provided on the front and back of the rollers. A disassembly and assembly mechanism is provided on the top of the base plate. A stabilizing mechanism is provided on the left side of the base plate. The disassembly and assembly mechanism includes two support plates.
[0004] To address the issue of inconvenient disassembly and assembly of existing tamping rods, the current technology uses a fixing cover to secure the tamping rod to the upper surface of the placement plate. However, this still results in the tamping rod being difficult to adjust during use, thus making it unsuitable for different scenarios. Utility Model Content
[0005] The purpose of this invention is to provide a quick-release tamping rod for an industrial silicon smelting furnace, in order to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A quick-release tamping rod for an industrial silicon smelting furnace includes a base plate, wheels rotatably connected to both sides of the base plate, a driver's cab fixedly connected to the top of the base plate, an angle adjustment mechanism fixedly connected to the top of the base plate, a fixing mechanism fixedly connected to one side of the angle adjustment mechanism, and a tamping mechanism fixedly connected to the inner wall of the fixing mechanism.
[0008] The tamping mechanism includes a second motor, the bottom of which is fixedly connected to a fixing mechanism. A first gear is fixedly connected to the output end of the second motor, a second gear meshes with one side of the first gear, and a threaded rod is fixedly connected to one side of the second gear.
[0009] A further improvement of this utility model is that: the outer wall of the threaded rod is threadedly connected to an extension rod, the outer wall of the extension rod is slidably connected to a shrink tube, a locking block is fixedly connected to one side of the shrink tube, and limit grooves are opened on both sides of the shrink tube.
[0010] A further improvement of this utility model is that: the inner wall of the limiting groove is slidably connected to a limiting member, one side of the limiting member is fixedly connected to an extension rod, the inner wall of the limiting member is rotatably connected to a telescopic rod, the end of the telescopic rod away from the limiting member is rotatably connected to a side tamping plate, and one side of the side tamping plate is rotatably connected to a central tamping plate.
[0011] A further improvement of the present invention is that the angle adjustment mechanism includes a fixed plate, the bottom of the fixed plate is fixedly connected to the base plate, a connector is fixedly connected to the top of the fixed plate, a support rod is rotatably connected to the inner wall of the connector, a fixed block is rotatably connected to one end of the support rod, and a motor is fixedly connected to one side of the fixed block.
[0012] A further improvement of the present invention is that: a threaded rod is fixedly connected to the output end of the motor, a movable block is threadedly connected to the outer wall of the threaded rod, a support rod is rotatably connected to the top of the movable block, a rotating block is fixedly connected to the top of the support rod, and connecting pieces are rotatably connected to both sides of the rotating block.
[0013] A further improvement of the present invention is that the fixing mechanism includes a bottom fixing box, one side of which is fixedly connected to a connecting piece two, a fixing groove is provided on the top of the bottom fixing box, a slot is provided on one side of the bottom fixing box, and a connecting block one is fixedly connected to one side of the bottom fixing box.
[0014] A further improvement of the present invention is that: a top fixing box is rotatably connected to one side of the bottom fixing box, a connecting block two is fixedly connected to one side of the top fixing box, a fixing screw is rotatably connected to the middle of the connecting block two, a rotating rod is fixedly connected to the bottom of the bottom fixing box, and fixing parts are rotatably connected to both sides of the rotating rod.
[0015] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0016] 1. This utility model provides a quick-release tamping rod for an industrial silicon smelting furnace. It consists of a second motor, a first gear, a second gear, a threaded rod, an extension rod, a contraction tube, a limiting groove, a locking block, a limiting component, a telescopic rod, a side tamping plate, and a central tamping plate. In use, the operator enters the cab and moves the entire assembly via wheels on the bottom of the base plate. The tamping mechanism is then placed inside the smelting furnace. The second motor rotates the first gear, which in turn rotates the second gear, causing the threaded rod to rotate. This causes the threaded rod and extension rod to move in a threaded motion, allowing the extension rod to slide along the inner wall of the contraction tube. This moves the limiting component along the limiting groove until the desired length is reached. The central tamping plate then tumbles the burning material. If necessary, the operator can extend the telescopic rod, rotating it around the limiting component to push the side tamping plate to rotate and expand the tamping range. The tamping rod's length is adjustable to suit different scenarios.
[0017] 2. This utility model provides a quick-release tamping rod for an industrial silicon smelting furnace. It consists of a fixed plate, a connecting piece 1, a support rod 1, a fixed block, a motor 1, a threaded rod 1, a movable block, a support rod 2, and a rotating block. When the angle is too small to contact the burning material, the operator can start the motor 1, causing the threaded rod 1 to rotate. This causes the threaded rod 1 and the movable block to make a threaded motion, moving the movable block towards the fixed block. This, in turn, causes the support rod 1 and the movable block to rotate, pushing the rotating block upwards. This causes the connecting piece 2 to rotate around the rotating block, which in turn causes the rotating rod to rotate around the fixed piece. This allows the tamping mechanism to adjust its angle until it contacts the burning material. The tamping rod can also be raised for easy movement of the device.
[0018] 3. This utility model provides a quick-release tamping rod for industrial silicon smelting furnaces. Through the cooperation of a bottom fixing box, a slot, a connecting block one, a top fixing box, a connecting block two, and a fixing screw, when the tamping mechanism needs to be replaced, the operator uses a tool to rotate the fixing screw, causing the fixing screw to thread with the connecting block one. The top fixing box is then rotated to open the bottom fixing box, allowing the shrink tube to be removed from the fixing slot. The new tamping mechanism is then inserted into the fixing slot, causing the slot to engage. Finally, the fixing screw is passed through the connecting block two and threadedly connected to the connecting block one, allowing the tamping rod to be quickly disassembled and installed, saving time and effectively improving work efficiency. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a schematic diagram of the angle adjustment mechanism of this utility model;
[0021] Figure 3 This is a schematic diagram of the fixing mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the tamping mechanism of this utility model;
[0023] Figure 5 This is a cross-sectional structural diagram of the tamping mechanism of this utility model.
[0024] In the diagram: 1. Base plate; 2. Wheels; 3. Cab; 4. Angle adjustment mechanism; 41. Fixing plate; 42. Connector 1; 43. Support rod 1; 44. Fixing block; 45. Motor 1; 46. Threaded rod 1; 47. Movable block; 48. Support rod 2; 49. Rotating block; 410. Connector 2; 5. Fixing mechanism; 51. Bottom fixing box; 52. Fixing groove; 53. Slot; 54. Connector 1; 55. Top fixing box; 56. Connector 2; 57. Fixing screw; 58. Rotating rod; 59. Fixing component; 6. Tamp-over mechanism; 61. Motor 2; 62. Gear 1; 63. Gear 2; 64. Threaded rod; 65. Extension rod; 66. Contraction tube; 67. Limiting groove; 68. Slot; 69. Limiting component; 610. Telescopic rod; 611. Side tamping plate; 612. Middle tamping plate. Detailed Implementation
[0025] The present invention will be further described in detail below with reference to embodiments:
[0026] Example 1
[0027] like Figure 1-5 As shown, this utility model provides a quick-release tamping rod for an industrial silicon smelting furnace, including a base plate 1, wheels 2 rotatably connected to both sides of the base plate 1, a driver's cab 3 fixedly connected to the top of the base plate 1, an angle adjustment mechanism 4 fixedly connected to the top of the base plate 1, a fixing mechanism 5 fixedly connected to one side of the angle adjustment mechanism 4, and a tamping mechanism 6 fixedly connected to the inner wall of the fixing mechanism 5; the tamping mechanism 6 includes a second motor 61, the bottom of the second motor 61 fixedly connected to the fixing mechanism 5, a first gear 62 fixedly connected to the output end of the second motor 61, a second gear 63 meshing with one side of the first gear 62, and the second gear 63... A threaded rod 64 is fixedly connected to one side of the tube. An extension rod 65 is threadedly connected to the outer wall of the threaded rod 64. A shrink tube 66 is slidably connected to the outer wall of the extension rod 65. A locking block 68 is fixedly connected to one side of the shrink tube 66. Limiting grooves 67 are opened on both sides of the shrink tube 66. A limiting member 69 is slidably connected to the inner wall of the limiting groove 67. One side of the limiting member 69 is fixedly connected to the extension rod 65. A telescopic rod 610 is rotatably connected to the inner wall of the limiting member 69. A side tamping plate 611 is rotatably connected to the end of the telescopic rod 610 away from the limiting member 69. A middle tamping plate 612 is rotatably connected to one side of the side tamping plate 611.
[0028] In this embodiment, the operator enters the cab 3 and moves the entire unit using the wheels 2 at the bottom of the base plate 1. Then, the turning and tamping mechanism 6 is placed inside the smelting furnace. The second motor 61 is started, which drives the first gear 62 to rotate, drives the second gear 63 to rotate, and drives the threaded rod 64 to rotate. This causes the threaded rod 64 and the extension rod 65 to make threaded movements, allowing the extension rod 65 to slide on the inner wall of the contraction tube 66. This causes the limiting member 69 to move along the limiting groove 67 in the limiting direction until the required length is reached. The middle tamping plate 612 is used to turn over the burning material. If necessary, the operator can activate the telescopic rod 610 to extend it and rotate it around the limiting member 69 to push the side tamping plate 611 to rotate and unfold, expanding the turning range.
[0029] Example 2
[0030] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the angle adjustment mechanism 4 includes a fixed plate 41, the bottom of the fixed plate 41 is fixedly connected to the base plate 1, the top of the fixed plate 41 is fixedly connected to a connector 42, the inner wall of the connector 42 is rotatably connected to a support rod 43, one end of the support rod 43 is rotatably connected to a fixed block 44, one side of the fixed block 44 is fixedly connected to a motor 45, the output end of the motor 45 is fixedly connected to a threaded rod 46, the outer wall of the threaded rod 46 is threadedly connected to a movable block 47, the top of the movable block 47 is rotatably connected to a support rod 48, the top of the support rod 48 is fixedly connected to a rotating block 49, and the two sides of the rotating block 49 are rotatably connected to connectors 410.
[0031] In this embodiment, when the angle is too small to contact the burning material, the operator can start the motor 45, which drives the threaded rod 46 to rotate, causing the threaded rod 46 and the movable block 47 to make threaded movements, causing the movable block 47 to move towards the fixed block 44, driving the support rod 43 and the movable block 47 to rotate, pushing the rotating block 49 to move upward, causing the connecting piece 410 to rotate around the rotating block 49, driving the rotating rod 58 to rotate around the fixed piece 59, so that the tamping mechanism 6 adjusts the angle until it contacts the burning material.
[0032] Example 3
[0033] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the fixing mechanism 5 includes a bottom fixing box 51, one side of the bottom fixing box 51 is fixedly connected to the second connector 410, the top of the bottom fixing box 51 is provided with a fixing groove 52, one side of the bottom fixing box 51 is provided with a slot 53, one side of the bottom fixing box 51 is fixedly connected to a first connector 54, one side of the bottom fixing box 51 is rotatably connected to a top fixing box 55, one side of the top fixing box 55 is fixedly connected to a second connector 56, the middle of the second connector 56 is rotatably connected to a fixing screw 57, the bottom of the bottom fixing box 51 is fixedly connected to a rotating rod 58, and the two sides of the rotating rod 58 are rotatably connected to fixing members 59.
[0034] In this embodiment, when it is necessary to replace the turning mechanism 6, the operator uses a tool to rotate the fixing screw 57 so that the fixing screw 57 and the connecting block 1 54 make threaded movement. The top fixing box 55 is rotated to open the bottom fixing box 51 and the shrink tube 66 is taken out from the fixing groove 52. The new turning mechanism 6 is inserted into the fixing groove 52 so that the locking block 68 is inserted into the locking groove 53. Then the fixing screw 57 is passed through the connecting block 2 56 and threadedly connected and fixed to the connecting block 1 54.
[0035] The working principle of the quick-release tamping rod of this industrial silicon smelting furnace will be explained in detail below.
[0036] like Figure 1-5As shown, during use, the operator enters the cab 3 and moves the entire unit using the wheels 2 at the bottom of the base plate 1. The turning mechanism 6 is then placed inside the smelting furnace. Motor 2 61 is started, driving gear 1 62 to rotate, which in turn drives gear 2 63 to rotate, causing the threaded rod 64 to rotate. This causes the threaded rod 64 and extension rod 65 to perform a threaded motion, allowing the extension rod 65 to slide along the inner wall of the contraction tube 66. This drives the limiting member 69 to move along the limiting groove 67 in the restricted direction until the desired length is reached. The central tamping plate 612 is then used to turn over the burning material. If necessary, the operator can activate the telescopic rod 610 to extend it, rotating it around the limiting member 69 to push the side tamping plate 611 to rotate and expand the turning range. When the angle is too small to reach the burning material, the operator can start motor 1 45, driving the threaded rod 1 46... Rotate to make the threaded rod 46 and the movable block 47 make threaded movement, so that the movable block 47 moves towards the fixed block 44, driving the support rod 43 and the movable block 47 to rotate, pushing the rotating block 49 to move upward, so that the connecting part 410 rotates around the rotating block 49, driving the rotating rod 58 to rotate around the fixed part 59, so that the turning mechanism 6 adjusts the angle until it contacts the burning material. When the turning mechanism 6 needs to be replaced, the operator uses a tool to rotate the fixing screw 57, so that the fixing screw 57 and the connecting block 54 make threaded movement, rotate the top fixing box 55 to open the bottom fixing box 51, take out the shrink tube 66 from the fixing groove 52, insert the new turning mechanism 6 into the fixing groove 52, so that the locking block 68 is inserted into the locking groove 53, and then pass the fixing screw 57 through the connecting block 56 and thread it to the connecting block 54 to fix it.
[0037] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A quick-release tamping rod for an industrial silicon smelting furnace, comprising a base plate (1), characterized in that: Wheels (2) are rotatably connected to both sides of the base plate (1), a cab (3) is fixedly connected to the top of the base plate (1), an angle adjustment mechanism (4) is fixedly connected to the top of the base plate (1), a fixing mechanism (5) is fixedly connected to one side of the angle adjustment mechanism (4), and a tamping mechanism (6) is fixedly connected to the inner wall of the fixing mechanism (5). The tamping mechanism (6) includes a second motor (61), the bottom of which is fixedly connected to the fixing mechanism (5). A first gear (62) is fixedly connected to the output end of the second motor (61), a second gear (63) meshes with one side of the first gear (62), and a threaded rod (64) is fixedly connected to one side of the second gear (63).
2. The quick-release tamping rod for an industrial silicon smelting furnace according to claim 1, characterized in that: The outer wall of the threaded rod (64) is threadedly connected to an extension rod (65), and the outer wall of the extension rod (65) is slidably connected to a shrink tube (66). A locking block (68) is fixedly connected to one side of the shrink tube (66), and limit grooves (67) are opened on both sides of the shrink tube (66).
3. The quick-release tamping rod for an industrial silicon smelting furnace according to claim 2, characterized in that: The inner wall of the limiting groove (67) is slidably connected to the limiting member (69). One side of the limiting member (69) is fixedly connected to the extension rod (65). The inner wall of the limiting member (69) is rotatably connected to the telescopic rod (610). The end of the telescopic rod (610) away from the limiting member (69) is rotatably connected to the side tamping plate (611). One side of the side tamping plate (611) is rotatably connected to the middle tamping plate (612).
4. The quick-release tamping rod for an industrial silicon smelting furnace according to claim 1, characterized in that: The angle adjustment mechanism (4) includes a fixed plate (41), the bottom of the fixed plate (41) is fixedly connected to the base plate (1), the top of the fixed plate (41) is fixedly connected to a connector (42), the inner wall of the connector (42) is rotatably connected to a support rod (43), one end of the support rod (43) is rotatably connected to a fixed block (44), and one side of the fixed block (44) is fixedly connected to a motor (45).
5. The quick-release tamping rod for an industrial silicon smelting furnace according to claim 4, characterized in that: The output end of the motor (45) is fixedly connected to a threaded rod (46), the outer wall of the threaded rod (46) is threadedly connected to a movable block (47), the top of the movable block (47) is rotatably connected to a support rod (48), the top of the support rod (48) is fixedly connected to a rotating block (49), and the two sides of the rotating block (49) are rotatably connected to a connector (410).
6. The quick-release tamping rod for an industrial silicon smelting furnace according to claim 5, characterized in that: The fixing mechanism (5) includes a bottom fixing box (51), one side of which is fixedly connected to the second connector (410), the top of the bottom fixing box (51) is provided with a fixing groove (52), one side of the bottom fixing box (51) is provided with a slot (53), and one side of the bottom fixing box (51) is fixedly connected to a first connector (54).
7. The quick-release tamping rod for an industrial silicon smelting furnace according to claim 6, characterized in that: The bottom fixing box (51) is rotatably connected to a top fixing box (55) on one side. A connecting block two (56) is fixedly connected to one side of the top fixing box (55). A fixing screw (57) is rotatably connected to the middle of the connecting block two (56). A rotating rod (58) is fixedly connected to the bottom of the bottom fixing box (51). Fixing members (59) are rotatably connected to both sides of the rotating rod (58).
Citation Information
Patent Citations
Quick-release stoking rod for industrial silicon smelting furnace
CN218155527U