Quartz crucible flaw detection device

Abstract

The utility model relates to the technical field of quartz crucible production, and discloses a quartz crucible flaw detection device which comprises a base, a mounting rack mounted on the upper side of the base, a motor mounted at the center of the lower side of an upper side plate of the mounting rack, a disc mounted at the shaft end of the motor, an annular air bag mounted at the upper part of the outer wall of the disc, and an annular mounting rack arranged on the outer side of the disc, a supporting plate is arranged on the inner wall of the annular mounting frame; a light source lamp is mounted on the upper side of the center of the disc, a vertical mounting plate is mounted above one side of the annular mounting frame, an adjusting mounting plate is rotatably mounted on the upper side of the vertical mounting plate, and a first image collector and a second image collector are mounted on one side of the vertical mounting plate and one side of the adjusting mounting plate respectively. The utility model has the advantages that: the interior of the quartz crucible is lighted through the light source lamp, the disc and the quartz crucible are driven to rotate through the motor, each position of the quartz crucible is photographed through the image collector I and the image collector II in the darkroom, and the content of the picture is analyzed through the terminal.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz crucible production technical field, specifically point to a kind of quartz crucible flaw detection device. BACKGROUND

[0002] Due to the pollution problem of traditional energy, photovoltaic industry has made great progress in recent years, and the demand of quartz crucible matched with it is also very large, quartz crucible needs to go through high-purity quartz sand→high-purity graphite mold→vacuum loading molding→vacuum arc melting→natural cooling demolding→quartz crucible preliminary detection→cold working sand blasting, cutting, chamfering→quartz crucible secondary detection→ultra-clean cleaning, ultrasonic, high-pressure spraying, automatic drying and multiple steps in production process, so nondestructive testing needs to be carried out on quartz crucible in the process of production.

[0003] Traditional high-power flashlight is used in darkroom for close-range irradiation, and the method is checked by human eye region by region, which has low detection efficiency and cannot meet the needs of modern production, therefore, the application provides a kind of quartz crucible flaw detection device. UTILITY MODEL CONTENT

[0004] I. Technical problems to be solved

[0005] The technical problem to be solved by the utility model is that high-power flashlight is used in darkroom for close-range irradiation, and the method is checked by human eye region by region, which has low detection efficiency.

[0006] II. Technical scheme

[0007] To solve the above technical problems, the technical scheme provided by the utility model is as follows: a kind of quartz crucible flaw detection device, including base, the upper side of the base is equipped with mounting bracket, the lower side center of the upper side plate of the mounting bracket is equipped with motor, the motor shaft end rotates through the upper side plate of mounting bracket and is equipped with disc, the outer wall upper portion of the disc is wrapped and is equipped with annular air bag, the outer side of the disc is equipped with annular mounting bracket, a plurality of support rods are installed between the lower side of the annular mounting bracket and the upper side of the base, the lower portion of the outer wall of the disc is equipped with support plate;

[0008] The upper side of the center of the disc is equipped with light source lamp, the upper side of the vertical mounting plate is equipped with adjusting mounting plate, the vertical mounting plate and the adjusting mounting plate are equipped with image collector one and image collector two respectively on the side close to the light source lamp.

[0009] As an improvement, the side of the vertical mounting plate away from the light source lamp is equipped with controller, and the controller is connected with image collector one and image collector two through wires.

[0010] As improvement, the upper side of the disc center is provided with a mounting groove, the lower side of the light source lamp is sleeved with an anti-skid ring and inserted into the mounting groove.

[0011] As improvement, the light source lamp is a structure powered by built-in battery.

[0012] As improvement, the lower side of the disc is provided with a support frame, and a plurality of groups of rolling balls are installed on the lower side of the support frame and supported on the upper side of the mounting frame.

[0013] As improvement, the bottom of the base is provided with an anti-skid washer.

[0014] III. Advantages

[0015] Compared with the prior art, the quartz crucible is inverted between the disc and the annular mounting frame, the light source lamp is used for lighting in the quartz crucible, the disc and the quartz crucible are driven to rotate by the motor, the image collector one and the image collector two are used for photographing each position of the quartz crucible in the darkroom, and the terminal is used for analyzing the content of the photos, so that automatic detection of the quartz crucible is realized, and the detection efficiency of the quartz crucible is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is an upper side structure schematic view of the quartz crucible flaw detection device.

[0017] Figure 2 is a lower side structure schematic view of the quartz crucible flaw detection device.

[0018] Figure 3 is a base upper side structure schematic view of the quartz crucible flaw detection device.

[0019] Figure 4 is a disc upper side structure schematic view of the quartz crucible flaw detection device.

[0020] Figure 5 is a disc lower side structure schematic view of the quartz crucible flaw detection device.

[0021] As shown in the drawings: 1, base; 2, mounting frame; 3, motor; 4, disc; 5, light source lamp; 6, annular mounting frame; 7, support rod; 8, vertical mounting plate; 9, adjusting mounting plate; 10, image collector one; 11, image collector two; 12, controller; 13, mounting groove; 14, anti-skid ring; 15, annular air bag; 16, support frame; 17, rolling ball; 18, anti-skid washer; 19, support plate. DETAILED DESCRIPTION

[0022] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments; based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0023] Embodiment one

[0024] As shown in the accompanying Figure 1 , the accompanying Figure 2 , a quartz crucible flaw detection device, including the base 1, the base 1 upper side is equipped with mounting bracket 2, the mounting bracket 2 upper side plate lower side center is equipped with motor 3, the motor 3 shaft end rotates through the mounting bracket 2 upper side plate and is equipped with disc 4, the disc 4 outer wall upper part is wrapped and is equipped with annular air bag 15, the disc 4 outer side is equipped with annular mounting bracket 6, the annular mounting bracket 6 lower side and the base 1 upper side are equipped with multiple sets of support rods 7, the disc 4 outer wall lower part is equipped with support plate 19.

[0025] Through the above structure, the commonly used quartz crucible side wall is inclined plane structure, the quartz crucible is inverted, and the quartz crucible edge is disposed between the disc 4 outer side and the annular mounting bracket 6, the annular air bag 15 is inflated, the inner wall of the quartz crucible is supported and positioned, the quartz crucible edge is disposed on the upper side of the support plate 19 of the disc 4 outer wall lower part, the support plate 19 supports the support quartz crucible, prevents the quartz crucible from sliding downward, and the disc 4 and the quartz crucible are driven to rotate by the motor 3.

[0026] As shown in the accompanying Figure 2 , the accompanying Figure 3 and the accompanying Figure 4 , the disc 4 center upper side is equipped with light source lamp 5, the disc 4 center upper side is equipped with mounting groove 13, the light source lamp 5 lower part outer side is equipped with anti-skid ring 14 and is inserted into the mounting groove 13 inside, the anti-skid ring 14 is extruded between the light source lamp 5 and the mounting groove 13, to ensure the stability of the light source lamp 5, the light source lamp 5 is a built-in battery power supply structure, without external power supply wire, without affecting the rotation of the disc 4;

[0027] The annular mounting bracket 6 one side upper part is equipped with vertical mounting plate 8, the vertical mounting plate 8 upper side is rotatably equipped with adjusting mounting plate 9, the vertical mounting plate 8 and the adjusting mounting plate 9 are respectively equipped with image collector one 10 and image collector two 11 on the side close to the light source lamp 5, the vertical mounting plate 8 is equipped with controller 12 on the side away from the light source lamp 5, the controller 12 is connected with the image collector one 10 and the image collector two 11 through the wire, and the start-stop time and the shooting frequency of the image collector one 10 and the image collector two 11 are controlled by the controller 12.

[0028] Through the above structure, the light source lamp 5 is used to light inside the quartz crucible, if the quartz crucible has pores, the light will be transmitted in the darkroom, when the quartz crucible rotates, the image collector one 10 is used to take photos of the side wall of the quartz crucible for multiple times, the image collector two 11 is used to take photos of the top of the quartz crucible for multiple times, the image collector one 10 and the image collector two 11 are used to upload the taken photos to the detection terminal, the light source in the photos is analyzed by the detection terminal, the quartz crucible is automatically detected, and the detection efficiency of the quartz crucible is improved.

[0029] Embodiment two

[0030] On the basis of embodiment one, please refer to the accompanying drawings Figure 3 and the accompanying drawings Figure 5 The lower side of the disc 4 is provided with a support frame 16, and the lower side of the support frame 16 is provided with a plurality of groups of ball bearings 17, the plurality of groups of ball bearings 17 are supported on the upper side of the mounting frame 2, the disc 4 is supported by the plurality of groups of ball bearings 17 rotating on the upper side of the mounting frame 2 and the support frame 16 and the plurality of groups of ball bearings 17, and the shaft end of the motor 3 is prevented from being damaged when the disc 4 supports the quartz crucible.

[0031] The bottom of the base 1 is provided with an anti-skid washer 18, and the anti-skid washer 18 ensures the stability of the quartz crucible flaw detection device and prevents sliding.

[0032] It should be noted that, in the present text, relational terms such as first and second and the like are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, so that a process, method, article, or apparatus that comprises a list of elements does not include only those elements recited, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

[0034] The above has described the utility model and its implementation mode, which is not restrictive, and the drawings only show one of the implementation modes of the utility model, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired thereby, without departing from the creative purpose of the utility model, similar structural modes and embodiments are designed without creativity, which should belong to the protection scope of the utility model.

Claims

1. A flaw detection device for a quartz crucible, comprising a base (1), wherein a mounting bracket (2) is mounted on the upper side of the base (1), characterized in that: A motor (3) is installed at the lower center of the upper side plate of the mounting bracket (2). The shaft end of the motor (3) rotates through the upper side plate of the mounting bracket (2) and is mounted on a disc (4). An annular airbag (15) is wrapped around the upper part of the outer wall of the disc (4). An annular mounting bracket (6) is provided on the outer side of the disc (4). Multiple sets of support rods (7) are installed between the lower side of the annular mounting bracket (6) and the upper side of the base (1). A support plate (19) is provided on the lower part of the outer wall of the disc (4). A light source lamp (5) is installed on the upper side of the center of the disc (4). A vertical mounting plate (8) is installed on the upper side of one side of the annular mounting bracket (6). An adjustable mounting plate (9) is rotatably installed on the upper side of the vertical mounting plate (8). An image acquisition device one (10) and an image acquisition device two (11) are respectively installed on the side of the vertical mounting plate (8) and the adjustable mounting plate (9) near the light source lamp (5).

2. The quartz crucible flaw detection device according to claim 1, characterized in that: A controller (12) is installed on the side of the vertical mounting plate (8) away from the light source (5). The controller (12) is connected to the image acquisition device one (10) and the image acquisition device two (11) respectively with the help of wires.

3. The quartz crucible flaw detection device according to claim 1, characterized in that: The disk (4) has an upper mounting groove (13) at its center, and the light source (5) has an anti-slip ring (14) on its lower outer side and is inserted into the mounting groove (13).

4. The quartz crucible flaw detection device according to claim 3, characterized in that: The light source (5) is powered by a built-in battery.

5. The quartz crucible flaw detection device according to claim 1, characterized in that: A support frame (16) is installed on the lower side of the disc (4), and multiple sets of balls (17) are installed on the lower side of the support frame (16). The multiple sets of balls (17) are supported on the upper side of the mounting frame (2).

6. The quartz crucible flaw detection device according to claim 1, characterized in that: The base (1) is equipped with anti-slip pads (18) at its bottom.

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