Simulation device for regulating and controlling floating of sludge stratum shield
By designing a simulation device consisting of a support frame, control box, transmission components, and simulation components, the problem of traditional devices being unable to accurately advance was solved. This enabled accurate simulation and real-time data monitoring of the shield tunneling process in silty soil, thus improving the accuracy of the simulation.
Patent Information
- Application Number
- CN202423091239.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Traditional simulation devices cannot accurately advance the process, causing the shield tunneling machine to deviate from its predetermined trajectory in silty soil, thus affecting the accuracy of the simulation device.
A simulation device was designed, comprising a support frame, a control box, a transmission assembly, a model box, and simulation components. The device utilizes a motor to drive a screw rod to move the propulsion plate and simulation components. Simulated liquid is provided by a slurry tank and a pressure tank, and a laser rangefinder is equipped to monitor the buoyancy in real time.
It achieved accurate simulation of the shield tunneling process in silty strata, improved the accuracy of the simulation device and the efficiency of data recording, and reduced the deviation between the actual situation and the simulation results.
Smart Images

Figure CN223582604U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of simulation device, more specifically, it is especially related to a simulation device for regulating and controlling sludge stratum shield floating. BACKGROUND
[0002] With the increase of urban population density and the rapid development of economy, the urban traffic pressure is enhanced, and the utilization underground space constructs the subway and becomes the effective way of solving the urban traffic pressure, and the shield method is small to the ground disturbance, high safety and strong applicability and becomes the primary method, and the shield method needs the simulation device to simulate before carrying out, so as to avoid the accident in the shield process, but, the traditional simulation device cannot accurately push the advancing process in the use process, and is easy to cause the deviation of the predetermined trajectory, thereby influencing the accuracy of the simulation device, and causing the deviation of the result and the actual situation. UTILITY MODEL CONTENTS
[0003] In order to solve the above technical problem, the utility model provides a simulation device for regulating and controlling sludge stratum shield floating to solve the technical problem that the prior art cannot accurately push the advancing process, influences the accuracy, and causes the deviation of the result.
[0004] The purpose and effect of the simulation device for regulating and controlling sludge stratum shield floating of the utility model are achieved by the following specific technical means:
[0005] A simulation device for regulating and controlling sludge stratum shield floating, comprising a support, a control box is arranged on one side of the support, a transmission assembly is arranged in the control box, a model box is arranged in the support, a simulation assembly is arranged in the model box, and the simulation assembly is connected with the transmission assembly; a pressure barrel and a slurry barrel are arranged on one side of the support, the support, the pressure barrel and the slurry barrel are arranged in sequence, and the pressure barrel is connected with the simulation assembly and the slurry barrel through a pipeline respectively.
[0006] According to a preferred embodiment, the transmission assembly comprises a screw rod, the screw rod is located in the model box, one end of the model box is provided with a screw rod fixing seat, a bearing is arranged on the screw rod fixing seat, and one end of the screw rod is clamped in the bearing; a propelling plate is arranged in the model box, a second gear is sleeved on one end of the screw rod through the model box, the propelling plate and the second gear are parallel to each other and are sleeved on the screw rod, and one end of the propelling plate is in contact with the simulation assembly.
[0007] According to a preferred embodiment, the transmission assembly further comprises a motor base plate and a motor, the motor base plate is located in the control box and is installed on the support; the motor is installed on the motor base plate, the motor shaft end is sleeved with a first gear, and the first gear is connected with the second gear through a belt.
[0008] According to a preferred embodiment, the simulation assembly comprises a model shell, the model shell is sleeved on the screw rod, a plurality of groups of pipe pieces are arranged in the model shell, the plurality of groups of pipe pieces are spliced into a long tube shape, a plurality of groups of sealing rings are arranged between the plurality of groups of pipe pieces, a plurality of groups of laser range finders are arranged in the plurality of groups of pipe pieces, and a fixed pipe is arranged in the model shell and sleeved on the screw rod, and a plurality of groups of total reflection prisms are arranged on the fixed pipe.
[0009] According to a preferred embodiment, a rubber ring is arranged in the model shell, the rubber ring is sleeved on the plurality of groups of pipe pieces, the rubber ring is located between the pipe pieces and the model shell, a plurality of groups of pulleys are arranged on the rubber ring, and the pulleys are in contact with the model shell and the pipe pieces.
[0010] According to a preferred embodiment, a rubber sealing brush is arranged in the model shell, an outer diameter of the rubber sealing brush is equal to an inner diameter of the model shell, the rubber sealing brush is clamped in the model shell, the rubber sealing brush is in contact with the advancing plate, a plurality of groups of notches are formed in the rubber ring, and a catheter passes through the notches and extends into the model shell and is connected with the pressure barrel.
[0011] According to a preferred embodiment, the control box is connected with the support through bolts, and a switch is arranged on the control box and is electrically connected with the motor.
[0012] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0013] 1. The equipment is equipped with a transmission assembly, the motor starts to rotate in the equipment working, simultaneously drives the first gear to work, the first gear rotates simultaneously drives the belt, the second gear starts to rotate through the movement of the belt, thereby drives the screw rod to rotate, the screw rod rotates simultaneously makes the advancing plate start to move, the simulation assembly starts to do axial movement.
[0014] 2. The equipment is equipped with a slurry barrel and a pressure barrel, the slurry barrel is connected with the slurry barrel through a catheter, after the simulation assembly advances, the slurry in the slurry cylinder enters into the simulation assembly through the pressure barrel, meanwhile, the simulation assembly is further provided with total reflection prisms and laser range finders, the floating condition in the simulation assembly can be detected, and data can be recorded in time. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1It is the structure schematic diagram after assembling of the utility model;
[0016] Figure 2 It is the structure schematic diagram after splitting of the utility model;
[0017] Figure 3 It is the structure schematic diagram of transmission assembly;
[0018] Figure 4 It is the structure schematic diagram of simulation assembly.
[0019] In the drawing, the corresponding relationship of component name and figure mark is:
[0020] 1, support;2, slurry barrel;3, pressure barrel;4, control box;5, switch;6, model shell;7, model box;8, screw fixing seat;9, rubber ring;10, pipe piece;11, fixed pipe;12, screw rod;13, second gear;14, first gear;15, motor base plate;16, total reflection prism;17, advancing plate;18, motor;19, belt;20, laser range finder;21, sealing ring;22, pulley;23, rubber sealing brush. DETAILED DESCRIPTION
[0021] The embodiment of the utility model will be further described in detail below in combination with the drawings and examples, and the following examples are used to illustrate the technical scheme of the utility model, but cannot be used to limit the protection scope of the utility model.
[0022] Embodiment:
[0023] As Figure 1 , Figure 2 shown, the utility model provides a kind of simulation device for regulating and controlling sludge stratum shield floating, including support 1, control box 4 is arranged in one side of support 1, control box 4 is equipped with transmission assembly inside, and the transmission assembly plays a role in entire system, and the inside of support 1 is placed model box 7, and simulation assembly is arranged in model box 7, and simulation assembly is connected with transmission assembly, and both work cooperatively, ensure the operation of system, on the same side of support 1, pressure barrel 3 and slurry barrel 2 are also arranged, and pressure barrel 3 is connected with simulation assembly and slurry barrel 2 by conduit, and such connecting mode makes slurry be able to be transported to simulation assembly by conduit under the action of pressure barrel 3, carries out corresponding simulation operation, and the cooperation between each component provides guarantee for the operation of entire system.
[0024] As Figure 2 , Figure 3The transmission assembly mainly includes a screw rod 12, which is arranged in the model box 7. At one end of the model box 7, a screw rod fixing seat 8 is arranged, and a bearing is arranged on the screw rod fixing seat 8. One end of the screw rod 12 is clamped in the bearing. Inside the model box 7, a pushing plate 17 is further arranged. After passing through the model box 7, the one end of the screw rod 12 is sleeved with a second gear 13. The pushing plate 17 is parallel to the second gear 13 and is sleeved on the screw rod 12. The pushing plate 17 is in contact with one end of the simulation assembly. When the transmission assembly starts to work, the screw rod 12 starts to rotate under the drive of the second gear 13. Since the pushing plate 17 is sleeved on the screw rod 12, with the rotation of the screw rod 12, the pushing plate 17 will move along the axial direction of the screw rod 12. This movement can generate a pushing force on one end of the simulation assembly, so as to promote the simulation assembly to perform corresponding actions. The screw rod fixing seat 8 provides support for the screw rod 12, and the bearing reduces the friction of the screw rod 12 during rotation. The parallel arrangement of the pushing plate 17 and the second gear 13 and the combination with the screw rod 12 play a role in the system.
[0025] The transmission assembly further includes a motor pad 15 and a motor 18. The motor pad 15 is inside the control box 4 and is installed on the support 1. The motor pad 15 provides a mounting basis for the motor 18, ensuring that the motor 18 does not shake or displace during operation. The motor 18 is installed on the motor pad 15 to achieve optimal cooperation with other transmission components. The shaft end of the motor 18 is sleeved with a first gear 14. The first gear 14 is connected to the second gear 13 through a belt 19, which can effectively transmit power between the two gears. When the motor 18 starts, the shaft of the motor 18 drives the first gear 14 to rotate. Since the first gear 14 is connected to the second gear 13 through the belt 19, the rotation of the first gear 14 will be transmitted to the second gear 13 through the belt 19, thereby causing the second gear 13 to start rotating. The rotation of the second gear 13 further drives the screw rod 12 to rotate, thereby pushing the pushing plate 17 to move, realizing the transmission effect on the simulation assembly. During the entire transmission process, the motor pad 15, the motor 18, the first gear 14, the belt 19 and the second gear 13 cooperate with each other to form a transmission system.
[0026] As Figure 2 , Figure 4As shown, the simulation component mainly consists of a model shell 6, which is fitted onto the spiral rod 12. Inside the model shell 6, multiple sets of pipe segments 10 are installed. These pipe segments 10 are spliced together to form a long cylindrical structure. The splicing design of multiple sets of pipe segments 10 allows the simulation component to better simulate the pipe structure in actual engineering. Multiple sets of sealing rings 21 are installed between the multiple sets of pipe segments 10. The presence of the sealing rings 21 effectively prevents liquid leakage. In addition, multiple sets of laser rangefinders 20 (such as S656501L laser rangefinders) are installed inside the multiple sets of pipe segments 10. The laser rangefinders 20 can measure the distance and position changes inside the pipe segments 10. Inside the model shell 6, a fixed tube 11 is also installed. The fixed tube 11 is also fitted onto the spiral rod 12. Multiple sets of total reflection prisms 16 are installed on the fixed tube 11.
[0027] Inside the model shell 6, a rubber ring 9 is provided. This rubber ring 9 is fitted over multiple sets of tube segments 10 and is located between the tube segments 10 and the model shell 6. It can play a buffering role. When the model is subjected to external impact or vibration during operation, the rubber ring 9 can absorb some energy, thereby protecting the tube segments 10 and the model shell 6 from damage. The rubber ring 9 can also enhance the sealing performance and prevent external impurities or liquids from seeping into the tube segments 10. Multiple sets of pulleys 22 are provided on the rubber ring 9. These pulleys 22 are in contact with the model shell 6 and the tube segments 10. They can reduce the friction between the tube segments 10 and the model shell 6.
[0028] Inside the model shell 6, a rubber sealing brush 23 is also provided. The outer diameter of the rubber sealing brush 23 is equal to the inner diameter of the model shell 6, ensuring that the rubber sealing brush 23 can be locked inside the model shell 6. The rubber sealing brush 23 contacts the push plate 17. When the push plate 17 moves under the action of the transmission component, the rubber sealing brush 23 can prevent external impurities from entering the model and also prevent the material inside the model from leaking out, ensuring the reliability of the simulation process. Multiple sets of notches are opened on the rubber ring 9, and the conduit can pass through these notches and extend into the model shell 6. One end of the conduit is connected to the simulation component inside the model shell 6, and the other end is connected to the pressure tank 3. The material in the pressure tank 3 can be transported into the model shell 6 through the conduit when needed to participate in the simulation process.
[0029] like Figure 2 , Figure 3 As shown, the control box 4 is connected to the bracket 1 by bolts. On the control box 4, there is a switch 5. This switch 5 plays a control role. It is electrically connected to the motor 18. When the operator presses the switch 5, the current will be conducted to the motor 18 through the connection line, thereby starting the motor 18 and making it start running, driving the entire transmission assembly to work, and then driving the simulation assembly to perform the corresponding simulation operation.
[0030] The specific use mode and role of the embodiment:
[0031] The user first puts the soil into the model box 7, then the user opens the switch 5 of the control box 4, the motor 18 starts to rotate, the rotation of the motor 18 drives the first gear 14 to rotate, the second gear 13 is connected with the first gear 14 through the belt 19, under the driving of the first gear 14, the second gear 13 also starts to rotate at the same time, with the rotation of the gear, the advancing plate 17 starts to move forward slowly, the advancing plate 17 pushes the simulation assembly to move in the process of movement, the model shell 6 and the pipe piece 10 are installed in the simulation assembly, under the action of the advancing plate 17, the pipe piece 10 gradually exposes the model shell 6; The slurry in the slurry barrel 2 flows into the gap between the pipe piece 10 and the model shell 6 under the action of the pressure barrel 3; In order to more conveniently measure the displacement of each pipe piece 10, the total reflection prism 16 is installed on the fixed pipe 11 corresponding to the position of the pipe piece 10, in the subsequent measurement work, the total reflection prism will always be aligned with the corresponding laser range finder 20, so that the data collection and arrangement are greatly facilitated, and the work efficiency is effectively improved.
[0032] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, and for those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments.
Claims
1. A simulation device for regulating the floating of a shield in a sludge ground, comprising a support (1), characterized in that: The support (1) is provided with a control box (4) on one side, the control box (4) is provided with a transmission assembly, the support (1) is provided with a model box (7), the model box (7) is provided with a simulation assembly, the simulation assembly is connected with the transmission assembly; The support (1) is provided with a pressure bucket (3) and a slurry bucket (2) on one side, the support (1), the pressure bucket (3) and the slurry bucket (2) are arranged in sequence, the pressure bucket (3) is connected with the simulation assembly and the slurry bucket (2) through the pipeline respectively.
2. The simulation device for regulating the floating of the shield in the silt stratum according to claim 1, characterized in that: The transmission assembly comprises a screw rod (12), the screw rod (12) is located in the model box (7), one end of the model box (7) is provided with a screw rod fixing seat (8), the screw rod fixing seat (8) is provided with a bearing, one end of the screw rod (12) is clamped in the bearing; The model box (7) is provided with a propelling plate (17), one end of the screw rod (12) penetrates through the model box (7) and is provided with a second gear (13), the propelling plate (17) and the second gear (13) are parallel to each other and are sleeved on the screw rod (12), one end of the propelling plate (17) is in contact with the simulation assembly.
3. The simulation device for regulating the floating of the shield in the silt stratum according to claim 2, characterized in that: The transmission assembly further comprises a motor base plate (15) and a motor (18), the motor base plate (15) is located in the control box (4) and is installed on the support (1); The motor (18) is installed on the motor base plate (15), the shaft end of the motor (18) is sleeved with a first gear (14), the first gear (14) is connected with the second gear (13) through a belt (19).
4. The simulation device for regulating the floating of the shield in the silt stratum according to claim 2, characterized in that: The simulation assembly comprises a model shell (6), the model shell (6) is sleeved on the screw rod (12), the model shell (6) is provided with a plurality of pipe pieces (10), a plurality of the pipe pieces (10) are spliced into a long tube shape, a plurality of sealing rings (21) are arranged between a plurality of the pipe pieces (10), a plurality of laser range finders (20) are arranged in a plurality of the pipe pieces (10), the model shell (6) is provided with a fixed pipe (11), the fixed pipe (11) is sleeved on the screw rod (12), and a plurality of total reflection prisms (16) are arranged on the fixed pipe (11).
5. The simulation device for regulating the floating of the shield in the silt stratum according to claim 4, characterized in that: The model shell (6) is provided with a rubber ring (9), the rubber ring (9) is sleeved on a plurality of the pipe pieces (10), the rubber ring (9) is located between the pipe pieces (10) and the model shell (6), and a plurality of pulleys (22) are arranged on the rubber ring (9). The pulley (22) is in contact with the model shell (6) and the pipe piece (10).
6. The simulation device for regulating the floating of a shield in a sludge stratum according to claim 5, characterized in that: The model shell (6) is provided with a rubber sealing brush (23), the outer diameter of the rubber sealing brush (23) is equal to the inner diameter of the model shell (6), the rubber sealing brush (23) is clamped in the model shell (6), the rubber sealing brush (23) is in contact with the propelling plate (17), a plurality of notches are formed in the rubber ring (9), and the pipeline penetrates the notches and connects with the pressure bucket (3) in the model shell (6).
7. The simulation device for regulating the floating of the sludge stratum shield according to claim 3, characterized in that: The control box (4) is connected with the support (1) through bolts, and a switch (5) is arranged on the control box (4), and the switch (5) is electrically connected with the motor (18).