Automatic production line for konjak vermicelli

Abstract

The utility model provides an automatic production line of konjak vermicelli, which comprises a puffing barrel, a lime machine and a grouting machine, the puffing barrel and the lime machine are respectively connected with the grouting machine, and the outlet end of the grouting machine is provided with a vermicelli outlet nozzle for discharging filamentous gel; the heating and forming device is used for boiling, heating and forming the filiform gel into the konjak vermicelli, the heating and forming device comprises a boiling tank, a boiling bent pipe, a net chain conveying belt, a heating barrel and a water suction pump, the vermicelli outlet nozzle is arranged above the boiling tank, the tail of the boiling tank is fixedly connected with a front end feeding port of the boiling bent pipe, and the water suction pump is arranged on the net chain conveying belt. A net chain conveying belt is arranged below a discharge hole in the tail end of the water boiling bent pipe; a heating barrel is arranged on the side of the tail of the water boiling bent pipe, the bottom of the front end of the heating barrel is connected with a water inlet of the water suction pump through a pipeline, and a water outlet of the water suction pump is connected to the front end of the water boiling groove through a pipeline. The production efficiency and the production quality of the konjak vermicelli can be effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to konjac vermicelli production equipment field, especially in a kind of konjac vermicelli automatic production line. BACKGROUND

[0002] The main component of konjac is glucosaccharide, which is a high-quality natural dietary fiber. With the improvement of people's food consumption structure, konjac vegetarianism is becoming more and more popular among consumers. Konjac vermicelli is a kind of vermicelli made of konjac powder. Currently, the hot water is usually used to heat and mature the gelatinous water into konjac vermicelli. However, the existing konjac vermicelli heating and maturing device has the following problems: the konjac vermicelli is prone to breakage during the maturing process, and the production is not continuous, which is not conducive to further improving the production efficiency of konjac vermicelli. In addition, the maturing time of konjac vermicelli cannot be effectively ensured during the maturing process, which reduces the maturing effect of konjac vermicelli and leads to poor taste of konjac vermicelli. Therefore, it is necessary to develop a konjac vermicelli automatic production line that can effectively improve the production efficiency and production quality of konjac vermicelli in order to overcome the above problems. SUMMARY

[0003] In view of the above problems existing in the prior art, the technical problem to be solved by the utility model is to provide a konjac vermicelli automatic production line that can effectively improve the production efficiency and production quality of konjac vermicelli.

[0004] The utility model discloses a technical scheme as follows: an automatic production line of konjak vermicelli, including the swelling barrel, lime machine and grouting machine, the swelling barrel, lime machine are connected with grouting machine respectively, the export end of grouting machine is equipped with the silk spout head for spitting out the silk gel, the swelling barrel is transported to grouting machine in the swelling barrel of the swelling konjak paste, the clarified lime water in lime machine is transported to grouting machine, and the konjak paste is mixed with the clarified lime water by grouting machine, then the silk gel is spit out by the silk spout head on grouting machine, further including the heating forming device for heating and curing the silk gel water to form konjak vermicelli, the heating forming device includes the boiling tank, boiling elbow, net chain conveyor belt, heating barrel and water pump, the silk spout head is located above the boiling tank, and the tail of boiling tank is fixedly connected with the front end feed port of boiling elbow, and the tail end discharge port below boiling elbow is equipped with net chain conveyor belt for receiving konjak vermicelli, the tail side of boiling elbow is equipped with heating barrel, and the front end bottom of heating barrel is connected with the water inlet of water pump through pipeline, and the water outlet of water pump is connected to the front end of boiling tank through pipeline, the hot water in heating barrel is pumped to boiling tank through water pump, and the hot water and silk gel in boiling tank flow to boiling elbow, and the silk gel is heated and cured to form konjak vermicelli by flowing hot water in boiling elbow, and then from the tail end discharge port of boiling elbow, into net chain conveyor belt.

[0005] Further, it further includes the silk soaking barrel for storing konjak vermicelli, and the silk soaking barrel is arranged at the tail of the net chain conveyor belt and used for receiving the konjak vermicelli conveyed out of the net chain conveyor belt.

[0006] Further, the net chain conveyor belt is inclined from low in front to high in back as a whole, the front end of the net chain conveyor belt is located below the tail end discharge port of the boiling elbow, the tail side of the net chain conveyor belt is provided with a driving motor, and the driving motor drives the net chain conveyor belt to run; the bottom of the net chain conveyor belt is provided with a water collecting tank, the water collecting tank is inclined from low in front to high in back as a whole, and the first drain port at the front end of the water collecting tank is located above the heating barrel; the hot water and konjak vermicelli flowing out of the tail end discharge port of the boiling elbow enter the net chain conveyor belt, the konjak vermicelli is conveyed to the silk soaking barrel by the net chain conveyor belt, and the hot water falls into the water collecting tank and flows into the heating barrel from the first drain port at the front end of the water collecting tank.

[0007] Further, the inner bottom surface of the heating barrel is provided with a heating pipe, water in the heating barrel is heated to above 90 DEG C through the heating pipe; the front end of the heating barrel is provided with a sediment tank, the sediment tank is communicated with the heating barrel, the inside of the sediment tank is provided with a plurality of first filter plates which are arranged at intervals, and the front end bottom of the sediment tank is connected with the water inlet of the water pump through a pipeline; the hot water in the sediment tank is filtered by the first filter plates, so that the water pump can be effectively prevented from being blocked.

[0008] Further, the inside of the sediment tank is provided with vertical insertion slots for mounting the first filter plates, and the first filter plates are movably and detachably inserted and mounted in the vertical insertion slots.

[0009] Further, the water boiling tank is connected with the bottom of the water boiling tank through a pipeline, the tail part of the drain pipe is arranged above the heating barrel, and the hot water in the water boiling tank can be quickly drained into the heating barrel by opening the control valve of the drain pipe.

[0010] Further, the middle part of the water boiling tank is movably and detachably provided with a second filter plate, and the hot water in the water boiling tank is filtered through the second filter plate; and the middle part of the water boiling tank is further provided with a fixed support, and the water jet nozzle is fixed above the water boiling tank through the fixed support.

[0011] Further, the water boiling pipe is fixedly installed in the inside of the square frame, and the sidewalls of the square frame are provided with heat insulation plates; the heat insulation plates can play a good heat preservation effect, effectively reduce the heat loss of the water boiling pipe; and the heat insulation plates can also play a role in preventing scalding, so that the worker is prevented from being scalded by the water boiling pipe.

[0012] The beneficial effects of the present application are as follows:

[0013] (1) The heating forming device is used for heating and forming the gelatinous konjac noodles into konjac noodle powder, so that the heating and forming process of the konjac noodle powder is a continuous and automatic coherent processing process, and the production efficiency of the konjac noodle powder can be effectively improved.

[0014] (2) The water boiling pipe of the heating forming device increases the conveying stroke of the konjac noodle powder, so as to ensure the heating time of the konjac noodle powder in the water boiling pipe, improve the heating effect of the konjac noodle powder, and make the prepared konjac noodle powder have biting strength, soft taste and better taste, so that the production quality of the konjac noodle powder can be further improved.

[0015] (3) In the heating forming device, the hot water used for heating and producing the konjac noodle powder can be recycled, so that the production cost can be effectively saved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 yes Figure 1 Enlarged view of part A.

[0018] Figure 3 yes Figure 1 Enlarged view of part B.

[0019] Figure 4 This is a side view of the structure of this utility model.

[0020] Figure 5 This is a top view of the structure of this utility model.

[0021] Figure 6 This is a three-dimensional structural diagram of the heating and forming device of this utility model.

[0022] Figure 7 This is a three-dimensional structural diagram of the water-boiling bend of this utility model.

[0023] The labels in the attached diagram are as follows: 1. Heating and forming device; 2. Expansion tank; 3. Lime machine; 4. Grouting machine; 41. Wire ejector nozzle; 11. Water boiling tank; 101. Second filter plate; 102. Fixed bracket; 12. Water boiling bend pipe; 12. Front feed port; 121. Tail discharge port; 122. Mesh conveyor belt; 13. Drive motor; 131. Water collection tank; 132. First drain outlet; 133. Heating tank; 14. Heating pipe; 141. Sedimentation tank; 142. First filter plate; 143. Vertical slot; 144. Second drain outlet; 145. Water pump; 15. Wire soaking tank; 16. Drain pipe; 17. Square frame; 18. Thermal insulation board; 19. Detailed Implementation

[0024] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0025] like Figures 1 to 7As shown, an automatic konjac vermicelli production line, including an expansion barrel 2, a lime machine 3 and a grouting machine 4, the expansion barrel 2, the lime machine 3 are connected with the grouting machine 4 respectively, the outlet end of the grouting machine 4 is provided with a silk spout 41 for discharging silk gel; the expansion barrel 2, the lime machine 3 and the grouting machine 4 are all prior art devices, konjac powder and water are mixed in the expansion barrel 2 according to a certain proportion, then the stable konjac paste is formed by standing and expanding, then the expanded konjac paste in the expansion barrel 2 is transported to the grouting machine 4, the clarified lime water in the lime machine 3 is transported to the grouting machine 4, the konjac paste and the clarified lime water are uniformly mixed by the grouting machine 4, then the silk gel is discharged by the silk spout 41 on the grouting machine 4; it also includes a heating forming device 1 for heating and forming the silk gel into konjac vermicelli, the heating forming device 1 includes a boiling tank 11, a boiling elbow pipe 12, a mesh chain conveyor belt 13, a heating barrel 14 and a water pump 15, the silk spout 41 is arranged above the boiling tank 11, the tail of the boiling tank 11 is fixedly connected with the front end inlet 121 of the boiling elbow pipe 12, the tail end outlet 122 of the boiling elbow pipe 12 is provided below with the mesh chain conveyor belt 13 for receiving konjac vermicelli; the tail side of the boiling elbow pipe 12 is provided with the heating barrel 14, the front end bottom of the heating barrel 14 is connected with the water inlet of the water pump 15 through a pipeline, and the water outlet of the water pump 15 is connected to the front end of the boiling tank 11 through a pipeline; the hot water in the heating barrel 14 is pumped to the boiling tank 11 by the water pump 15, the hot water and the silk gel in the boiling tank 11 flow into the boiling elbow pipe 12, the silk gel is boiled and heated to form konjac vermicelli in the boiling elbow pipe 12, and then flows out from the tail end outlet 122 of the boiling elbow pipe 12 into the mesh chain conveyor belt 13.

[0026] As Figures 1 to 7As shown, the device further comprises a soaking barrel 16 for storing konjac vermicelli, which is arranged at the tail of the mesh chain conveyor belt 13 and used to receive the konjac vermicelli conveyed by the mesh chain conveyor belt 13. The mesh chain conveyor belt 13 is inclined from low at the front to high at the back, and the front end of the mesh chain conveyor belt 13 is located below the tail end discharge port of the boiling elbow pipe 12. A driving motor 131 is arranged beside the tail of the mesh chain conveyor belt 13 and drives the mesh chain conveyor belt 13 to operate. A water collecting tank 132 is arranged at the bottom of the mesh chain conveyor belt 13 and is inclined from low at the front to high at the back. The first drain port 133 at the front end of the water collecting tank 132 is above the heating barrel 14. The hot water and konjac vermicelli flowing out of the tail end discharge port 122 of the boiling elbow pipe 12 enter the mesh chain conveyor belt 13, the konjac vermicelli is conveyed by the mesh chain conveyor belt 13 to the soaking barrel 16, and the hot water falls into the water collecting tank 132 and flows into the heating barrel 14 through the first drain port 133 at the front end of the water collecting tank 132.

[0027] As shown in Figures 1 to 6 The inside bottom surface of the heating barrel 14 is provided with a heating pipe 141, which heats the water in the heating barrel 14 to above 90℃. The front end of the heating barrel 14 is provided with a sedimentation tank 142, which is in communication with the heating barrel 14. The inside of the sedimentation tank 142 is provided with a plurality of first filter plates 143 arranged at intervals. The inside of the sedimentation tank 142 is provided with vertical insertion slots 144 for mounting the first filter plates 143. The first filter plates 143 are movably and detachably inserted and mounted in the vertical insertion slots 144. The sidewall bottom of the sedimentation tank 142 is further provided with a second drain port 145. The front end bottom of the sedimentation tank 142 is connected to the water inlet of the water pump 15 through a pipeline. The hot water in the sedimentation tank 142 is filtered by the first filter plates 143 arranged in multiple layers, which can effectively prevent the water pump 15 from being blocked.

[0028] As shown in Figures 1 to 6 The device further comprises a drain pipe 17, the front end of which is connected to the bottom of the boiling tank 11, and the tail of which is arranged above the heating barrel 14. When the control valve of the drain pipe 17 is opened, the hot water in the boiling tank 11 can be quickly discharged into the heating barrel 14.

[0029] As shown in Figures 1 to 6 The middle part of the boiling tank 11 is movably and detachably provided with a second filter plate 101, which filters the hot water in the boiling tank 11. The middle part of the boiling tank 11 is further provided with a fixed support 102, which fixes the filament discharging nozzle 41 above the boiling tank 11.

[0030] As shown in Figures 1 to 6As shown, it also includes a square frame 18 and thermal insulation board 19, the water boiling elbow pipe 12 is fixedly installed in the interior of the square frame 18, and each side wall of the square frame 18 is provided with the thermal insulation board 19; the thermal insulation board 19 can play a good thermal insulation effect, effectively reduce the heat loss of the water boiling elbow pipe 12; in addition, it can also play a function of anti-scalding, avoiding the water boiling elbow pipe scalding workers.

[0031] The working principle of the utility model is: the utility model uses the prior art equipment expansion barrel 2, lime machine 3 and grouting machine 4 to make filamentous gel, and uses heating forming device 1 to heat and cook the filamentous gel to form konjac vermicelli; when heating forming device 1 works, first, heating barrel 14 is used to heat water to above 90 DEG C, then water pump 15 is used to pump the hot water in heating barrel 14 to water boiling groove 11, the hot water in water boiling groove 11 flows in from the front end feeding port 121 of water boiling elbow pipe 12, then falls into net chain conveyor 13 from the tail end discharging port 122 of water boiling elbow pipe 12, and finally flows into heating barrel 14 from the water collecting groove 132 at the bottom of net chain conveyor 13, forming a hot water reflux circulation heating system; when the filamentous gel is heated and cooked to form konjac vermicelli, the filamentous gel discharged from the filament discharging nozzle 41 on grouting machine 4 falls into water boiling groove 11, the hot water in water boiling groove 11 and the filamentous gel flow into water boiling elbow pipe 12, the filamentous gel is heated and cooked by the flowing hot water in water boiling elbow pipe 12 to form konjac vermicelli, which then flows out from the tail end discharging port 122 of water boiling elbow pipe 12 and enters net chain conveyor 13, the konjac vermicelli is conveyed by net chain conveyor 13 to bubble filament barrel 16 for storage, and the hot water falls into water collecting groove 132 and flows into heating barrel 14 from the first water outlet 133 at the front end of water collecting groove 132.

[0032] The above is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automated konjac vermicelli production line, comprising an extrusion tank, a lime machine, and a slurry injection machine, wherein the extrusion tank and the lime machine are respectively connected to the slurry injection machine, and the outlet end of the slurry injection machine is provided with a filament-dispensing nozzle for dispensing filamentous gel; characterized in that, It also includes a heating and forming device for boiling and heating filamentous gel into konjac noodles. The heating and forming device includes a boiling tank, a boiling bend, a mesh conveyor belt, a heating barrel, and a water pump. The filament-exit nozzle is located above the boiling tank. The tail end of the boiling tank is fixedly connected to the front inlet of the boiling bend. The mesh conveyor belt for receiving konjac noodles is located below the outlet of the tail end of the boiling bend. The heating barrel is located beside the tail end of the boiling bend. The front bottom of the heating barrel is connected to the inlet of the water pump through a pipe. The outlet of the water pump is connected to the front end of the boiling tank through a pipe. The hot water in the heating tank is pumped to the boiling tank by the water pump. The hot water and filamentous gel in the boiling tank flow to the boiling bend pipe. The flowing hot water in the boiling bend pipe heats and boils the filamentous gel to form konjac noodles. The noodles then flow out from the outlet at the end of the boiling bend pipe and enter the mesh conveyor belt.

2. The automatic production line for konjac noodles according to claim 1, characterized in that: It also includes a foaming bucket for storing konjac noodles, which is located at the end of the mesh conveyor belt and is used to receive the konjac noodles conveyed by the mesh conveyor belt.

3. An automated konjac vermicelli production line according to claim 1 or 2, characterized in that: The mesh conveyor belt is inclined at the front and lower at the rear. The front end of the mesh conveyor belt is located below the discharge port at the rear end of the water-boiling bend. A drive motor is provided on the side of the rear end of the mesh conveyor belt, which drives the mesh conveyor belt to operate. A water collection trough is provided at the bottom of the mesh conveyor belt. The water collection trough is inclined at the front and lower at the rear end. The first drain outlet at the front end of the water collection trough is located above the heating barrel.

4. The automatic production line for konjac noodles according to claim 1, characterized in that: The heating tank has a heating pipe on its inner bottom surface and a sedimentation tank at its front end. The sedimentation tank is connected to the heating tank and has several spaced-apart first filter plates inside. The bottom front end of the sedimentation tank is connected to the inlet of the water pump through a pipe.

5. The automatic production line for konjac noodles according to claim 4, characterized in that: The sedimentation tank has a vertical slot inside for installing the first filter plate, and the first filter plate is detachably inserted into the vertical slot; the bottom of the side wall of the sedimentation tank is also provided with a second drain outlet.

6. The automatic production line for konjac noodles according to claim 1, characterized in that: It also includes a drain pipe, the front end of which is connected to the bottom of the water boiling tank, and the tail end of which is located above the heating tank. By opening the control valve of the drain pipe, the hot water in the water boiling tank can be quickly discharged into the heating tank.

7. An automatic production line for konjac noodles according to claim 1 or 6, characterized in that: The middle part of the boiling tank is provided with a second filter plate that can be detachably installed. The middle part of the boiling tank is also provided with a fixed bracket, through which the wire-exiting nozzle is fixedly installed above the boiling tank.

8. The automatic production line for konjac noodles according to claim 1, characterized in that: It also includes a square frame and thermal insulation panels. The water-boiling bend is fixedly installed inside the square frame, and each side wall of the square frame is provided with thermal insulation panels.

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