Powder granulation device

By using a rotating plate inside the chamber to drive the granulation and spraying components, the problem of low efficiency and low precision in traditional powder granulation equipment is solved, achieving a highly efficient and stable powder granulation process and improving product quality and production efficiency.

CN223587089UActive Publication Date: 2025-11-25LINYING YUZHONG FERROALLOYS
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Patent Information

Application Number
CN202423073573.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-25
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional powder granulation methods and equipment suffer from problems such as low efficiency, low precision, unstable product quality, uneven binder distribution, inconvenient feeding, and insufficient powder pretreatment, making it difficult to meet the modern industry's demand for high-quality, high-efficiency granular products.

Method used

The granulation component is driven by a rotating plate inside the chamber, combined with a spraying component and a grinding component, to achieve uniform granulation and uniform bonding of powder. The rotating plate driven by the motor drives the rotating block to precisely control the granulation process. The spraying component sprays the binder evenly, and the grinding component refines and mixes the powder to ensure the uniformity of the powder and the quality of the granules.

Benefits of technology

It improved granulation precision and quality, reduced defect rate, increased product qualification rate and production efficiency, ensured the stability and consistency of each batch of products, and realized an automated and efficient production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder granulation device, which relates to the technical field of powder granulation and is characterized in that a motor is fixed at the bottom end of a box body through a fixing frame, an output shaft of the motor is connected with a rotating shaft fixed in the box body through a connector, and a rotating plate is fixed on the surface of the connector; the rotating plate drives the rotating block to rotate on the surface of the guide rail at the bottom end of the box body through the guide wheel, a granulation assembly is arranged on the surface of the rotating block, and a spraying assembly is arranged above the granulation assembly in the box body. According to the utility model, the design structure is reasonable, the motor can accurately and efficiently drive the granulation assembly through the connector, the rotating plate, the rotating block and other parts, so that the granulation process of powder in the annular granulation groove of the granulation disc is uniform and continuous, and the annular granulation groove can be specially designed according to powder characteristics and production requirements; the device can flexibly adapt to various powder raw materials, the particle forming process is accurately controlled, and the granulation precision and quality are greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to powder granulation technical field, concretely is a kind of powder granulation device. BACKGROUND

[0002] In many fields of modern industry, such as pharmaceutical, food, chemical and material science, powder granulation technology occupies a very key position. With the rapid development of various industries, the demand for granular products is increasing, and the quality, performance and production efficiency are becoming more and more demanding.

[0003] Traditional powder granulation method and equipment have many limitations. For example, some simple manual granulation method, extremely dependent on manual operation, not only low efficiency, difficult to meet the demand of large-scale production, and due to the instability of manual operation, the precision and quality of granulation are uneven, which can not guarantee the consistency and reliability of products. In some more traditional mechanical granulation equipment, the power transmission system is often not accurate and efficient, which is easy to produce vibration and energy loss in the running process, which not only affects the precision of granulation, but also increases the wear and maintenance cost of equipment, shortens the service life of equipment.

[0004] Moreover, the traditional equipment lacks effective control means in the spraying process of binder. The binder is difficult to be evenly distributed on the powder, and the local bonding is often excessive or insufficient, which directly leads to poor forming quality of the particles, unstable strength, high scrap rate, and seriously affects the production benefit. At the same time, the feeding process of traditional equipment is not convenient, and the stability of rotating shaft is not considered, which is easy to interfere with the rotating parts inside the equipment during feeding, and then affects the stability and continuity of the whole granulation process.

[0005] In addition, for the pretreatment process of powder, such as grinding and mixing, the traditional equipment often cannot fully refine and uniformly mix the powder, so that the performance of the powder raw material cannot be fully played, causing the fluctuation and difference of product quality.

[0006] In summary, in order to overcome the defects of traditional powder granulation technology and equipment, meet the demand of modern industry for high-quality and high-efficiency granular products. Therefore, we provide a kind of powder granulation device to solve the above problems. INVENTION CONTENTS

[0007] (I) technical problems solved

[0008] The utility model aims at making up for the deficiency of prior art, and provides a kind of powder granulation device.

[0009] (II) technical scheme

[0010] In order to achieve the above object, the utility model provides the following technical scheme: a powder granulating device, including the box, the bottom of the box is fixed with motor through the fixing frame, the output shaft of motor is connected with the rotating shaft fixed in the box through the connector, the surface of connector is fixed with the rotating plate, the rotating plate drives the rotating block to rotate on the guide rail surface of the bottom of the box through the guide wheel, the surface of rotating block is provided with granulating assembly, the upper portion of granulating assembly in the box is provided with spray assembly, the top of the box is provided with the feed inlet with the inclination radian, the grinding assembly is provided between the spray assembly and the feed inlet in the box, the discharge shell is provided above granulating assembly and grinding assembly, the discharge shell is fixed on the inner wall of the box, the discharge hole is uniformly arranged in the discharge shell, the liquid pump is fixed on the side of the box through the lining plate, the liquid pump is connected with the spray assembly in the box through the pipeline, the fan is fixed on the side of the box, the fan is communicated with the bottom of the box through the pipeline, the discharge pipeline is fixed on the side of the box, and the discharge pipeline is communicated with the bottom of the box.

[0011] Further, the fixed plate is fixed at the feed inlet, and the rear bearing is embedded in the fixed plate.

[0012] Further, the box cover is arranged at the feed inlet on the top of the box, and the box covers are connected through hinges.

[0013] Further, the grinding assembly comprises a grinding roller fixed on the surface of the rotating shaft and a grinding disc sleeved on the surface of the rotating shaft and fixed on the inner wall of the box, the grinding roller is located on the surface of the grinding disc, and the grinding disc is uniformly provided with grinding holes.

[0014] Further, the spray assembly comprises spray heads fixed circumferentially on the inner wall of the box and protective covers arranged on the surfaces of the spray heads, the protective covers are fixed on the inner wall of the box, and the surfaces of the protective covers are provided with inclined slopes.

[0015] Further, the granulating assembly comprises a granulating disc fixed on the rotating plate and the rotating shaft, and an annular granulating groove is formed in the granulating disc.

[0016] Further, the pipeline communicated between the fan and the box and the discharge pipeline are located between the granulating assembly and the discharge shell.

[0017] Further, the box bottom is uniformly provided with support columns.

[0018] (Three) beneficial effects:

[0019] Compared with the prior art, the powder granulating device has the following beneficial effects:

[0020] The utility model discloses a through motor is accurate and efficient drive granulation subassembly through connector, rotary plate, rotary block etc.

[0021] Second, the utility model discloses a through the even distribution of the spray head of spray assembly under the guarantee of the design of the protection cover and the inclination gradient, even stably sprays the binder on the powder, makes the better effect of the adhesion between the powder particles, improves the forming quality and strength of the particle, effectively reduces the loose, broken and other defective product conditions caused by the inadhesion, significantly reduces the defective product rate, improves the qualified rate and market competitiveness of product, thereby improves the production efficiency.

[0022] Third, the utility model discloses a through the rolling of the grinding roller in the grinding assembly on the surface of the grinding disc and the cooperation of the grinding hole, fully grinds, refines and mixes the powder, makes the texture of the powder even and delicate before granulation, effectively improves the compactness and uniformity of the particle, fully plays the performance of the powder raw material, reduces the performance difference of product caused by the uneven mixing of powder, ensures the stability and consistency of the quality of each batch of product. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0024] Figure 2 It is the local section structure schematic diagram of the utility model;

[0025] Figure 3 It is the three-dimensional structure schematic diagram of the box of the utility model;

[0026] Figure 4 It is the rear view structure schematic diagram of the utility model Figure 1 ;

[0027] Figure 5 It is the box bottom structure schematic diagram of the utility model;

[0028] Figure 6 It is the structure schematic diagram of the rotating shaft and the feeding shell of the utility model;

[0029] Figure 7 It is the structure schematic diagram of the granulation disc and the feeding shell of the utility model;

[0030] Figure 8 It is the structure schematic diagram of the spray head and the protection cover of the utility model;

[0031] Figure 9 It is the structure schematic diagram of the grinding disc and the feeding shell of the utility model.

[0032] Fig. 1, box; 2, support column; 3, box cover; 4, hinge; 5, fan; 6, motor; 7, fixed frame; 8, connector; 9, granulation assembly; 91, granulation disc; 92, annular granulation groove; 10, spraying assembly; 101, protective cover; 102, spray head; 11, grinding assembly; 111, grinding disc; 112, grinding hole; 113, grinding roller; 12, fixed plate; 13, bearing; 14, rotating shaft; 15, feed inlet; 16, lining plate; 17, liquid pump; 18, discharge pipeline; 19, rotating plate; 20, guide rail; 21, rotating block; 22, guide wheel; 23, blanking shell; 24, blanking hole. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] As shown in Figures 1-9 The present application provides a technical solution: a powder granulation device, comprising a box 1, the box 1 bottom end evenly distributed support column 2, provides stable support for the whole device, not only guarantees that the device can always maintain stability during operation, avoids affecting the precision and quality of granulation due to vibration or shaking, the bottom end of the box 1 is fixed with a motor 6 through a fixed frame 7, the output shaft is connected with the rotating shaft 14 in the box through a connector 8, the rotating plate 19 on the connector 8 drives the rotating block 21 to rotate on the surface of the guide rail 20 with the guide wheel 22, thereby driving the granulation assembly 9 to work. This power transmission method is accurate and efficient, can ensure stable operation of the granulation assembly 9, so that the powder granulation process in the annular granulation groove 92 on the surface of the granulation disc 91 in the granulation assembly 9 is uniform and continuous, and the annular granulation groove 92 is specially designed according to different powder characteristics and production requirements.

[0035] The spraying assembly 10 is provided above the granulation assembly 9 in the box body 1. The nozzles 102 uniformly distributed in the circumference of the spraying assembly 10 can uniformly spray the binder on the powder. Meanwhile, the protective cover 101 on the surface of the nozzle 102 and the inclined slope design of the protective cover 101 are ingenious, which can not only prevent the nozzle 102 from being disturbed or damaged by external factors, but also make the liquid splashing or water droplets condensing in the spraying process smoothly slide down, avoiding affecting the normal operation of other components or causing material pollution. At the same time, the liquid pump 17 fixed on the side of the box body 1 through the lining plate 16 is communicated with the spraying assembly 10 through the pipeline, which can provide stable binder supply for the spraying assembly 10, ensuring the continuity of the spraying operation. In this way, the accuracy and stability of the binder spraying are ensured, the bonding effect between the powder particles is better, and the forming quality and strength of the particles are improved, thereby reducing the scrap rate and improving the production efficiency.

[0036] The feeding port 15 with an inclined arc is arranged above the box body 1, which facilitates the smooth pouring of the powder raw material. The fixed plate 12 is fixed at the feeding port 15, and the rear bearing 13 is embedded in the fixed plate 12. The bearing 13 is sleeved on the surface of the rotating shaft 14, which increases the stability of the rotating shaft 14 during work. The box cover 3 is arranged at the feeding port 15. The two box covers 3 are connected through the hinges 4, which is convenient for the operator to open and close, facilitates the operation, maintenance and observation of the inside of the device, improves the convenience and safety of the operation, reduces the difficulty and intensity of manual operation, and is conducive to improving the overall production efficiency.

[0037] The grinding assembly 11 is located between the spraying assembly 10 and the feeding port 15 in the box body 1. The grinding roller 113 rolls on the surface of the grinding disc 111, which cooperates with the grinding hole 112 on the grinding disc 111 to fully grind, refine and mix the powder. This makes the powder more uniform and delicate in texture before granulation, effectively improves the density and uniformity of the particles, and improves the quality of the product. At the same time, the performance of the powder raw material can be fully utilized, the performance difference of the product caused by uneven mixing of the powder is reduced, and the stability and consistency of the quality of each batch of products are ensured.

[0038] The fan 5 fixed on the side of the box body 1 is communicated with the bottom end of the box body 1 through the pipeline. The fan 5 can blow and dry or cool the granulated particles, which can quickly make the particles reach the appropriate state, facilitate the subsequent discharging and packaging, and improve the coherence and efficiency of the production process. The discharging pipeline 18 communicated with the bottom end of the box body 1 can smoothly discharge the granulated product, realize the automation and high efficiency of the production process, and further improve the overall production efficiency and capacity.

[0039] Working principle: first, the operator starts the device power, located at the bottom of the box 1 motor 6 start, the output shaft of the motor 6 drive connector 8 rotation, the connector 8 on the rotating plate 19 with synchronous rotation, rotating plate 19 further drive rotating block 21 in the box 1 bottom end of the guide rail 20 surface by guide wheel 22 for stable circular motion, thus driving granulation assembly 9 start operation.

[0040] At the same time, the need for granulation of powder raw materials through the box 1 above with the inclined arc of the feed inlet 15 into the box 1, after feeding, can close the feed inlet 15 through the hinge 4 connected box cover 3, in order to carry out subsequent operation and guarantee the operation safety.

[0041] Into the box 1 of the powder raw materials first fall into the grinding assembly 11 between the spray assembly 10 and the feed inlet 15, at this time, with the rotation of the shaft 14, the grinding roller 113 fixed on the surface of the shaft 14 in the grinding disc 111 surface of the shaft 14 and fixed in the inner wall of the box 1, grinding disc 111 surface grinding hole 112 under the cooperation of the powder, fully grinding and mixing, this process makes the powder becomes uniform and delicate, for subsequent granulation provides a good foundation, effectively improves the density of the particle, uniformity and product quality stability.

[0042] After the grinding process of the powder continues to fall to the granulation assembly 9 of the granulation disc 91, the annular granulation groove 92 in the granulation disc 91 according to the pre set parameters and the characteristics of the powder, guide the powder gradually gathered and formed in the process of rotation, in this process, the side of the box 1 through the lining plate 16 fixed liquid pump 17 will be adhesive through the pipeline to the spray assembly 10, the spray assembly 10 in the circumferential uniform distribution of the nozzle 102 under the protection of the protection cover 101, the adhesive is uniformly sprayed on the powder being granulated.

[0043] The powder will be through the discharge shell 23 into the granulation assembly 9 for granulation, at this time, the side of the box 1 fixed fan 5 through the pipeline and the bottom of the box 1 communication, the granulation is blow dried or cooled, finally, the bottom of the box 1 communication discharge pipeline 18 will be granulation completed and processed granular product smoothly out of the box 1.

[0044] It should be noted that in this paper, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, in addition, unless otherwise explicitly specified and limited, the terms "fixed", "mounted", "connected", "connected" should be understood broadly, for example, "mounted" can be fixedly connected, or can be detachably connected, or integrally connected; "connected" can be mechanical connection, or electrical connection; "connected" can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0045] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A powder granulating apparatus comprising a housing (1), characterized in that: The bottom end of the box (1) is fixed with a motor (6) through a fixing frame (7), the output shaft of the motor (6) is connected with the rotating shaft (14) fixed inside the box (1) through a connector (8), the surface of the connector (8) is fixed with a rotating plate (19), the rotating plate (19) drives the rotating block (21) to rotate on the surface of the guide rail (20) at the bottom end of the box (1) through the guide wheel (22), the surface of the rotating block (21) is provided with a granulating assembly (9), the upper side of the granulating assembly (9) inside the box (1) is provided with a spraying assembly (10), the upper side of the box (1) is provided with a feeding port (15) with an inclined arc, the grinding assembly (11) is arranged between the spraying assembly (10) and the feeding port (15) inside the box (1), the upper sides of the granulating assembly (9) and the grinding assembly (11) are provided with a discharging shell (23), the discharging shell (23) is fixed on the inner wall of the box (1), a plurality of discharging holes (24) are uniformly arranged in the discharging shell (23), the side of the box (1) is fixed with a liquid pump (17) through a lining plate (16), the liquid pump (17) is connected with the spraying assembly (10) inside the box (1) through a pipeline, the side of the box (1) is fixed with a fan (5), the fan (5) is communicated with the bottom end of the box (1) through a pipeline, the side of the box (1) is fixed with a discharging pipeline (18), and the discharging pipeline (18) is communicated with the bottom end of the box (1).

2. The powder granulating apparatus according to claim 1, characterized by: The feeding port (15) is fixed with a fixed plate (12), and a rear bearing (13) is embedded in the fixed plate (12), and the bearing (13) is sleeved on the surface of the rotating shaft (14).

3. The powder granulating apparatus according to claim 1, characterized by: The upper feeding port (15) of the box (1) is provided with a box cover (3), and the box covers (3) are connected through hinges (4).

4. The powder granulating apparatus according to claim 1, characterized by: The grinding assembly (11) comprises a grinding roller (113) fixed on the surface of the rotating shaft (14) and a grinding disc (111) sleeved on the surface of the rotating shaft (14) and fixed on the inner wall of the box (1), the grinding roller (113) is located on the surface of the grinding disc (111), and a plurality of grinding holes (112) are uniformly arranged on the surface of the grinding disc (111).

5. The powder granulating apparatus according to claim 1, characterized by: The spraying assembly (10) comprises a plurality of nozzles (102) fixed on the inner wall of the box (1) in a circle and a protective cover (101) arranged on the surface of the nozzle (102), the protective cover (101) is fixed on the inner wall of the box (1), and the surface of the protective cover (101) is provided with an inclined slope.

6. The powder granulating apparatus according to claim 1, characterized by: The granulating assembly (9) comprises a granulating disc (91) fixed on the rotating plate (19) and the rotating shaft (14), and an annular granulating groove (92) is arranged in the granulating disc (91).

7. A powder granulating apparatus according to claim 6, wherein: The pipeline communicated with the box (1) and the discharging pipeline (18) are located between the granulating assembly (9) and the discharging shell (23).

8. The powder granulating apparatus according to claim 1, characterized by: The bottom end of the box (1) is uniformly provided with a supporting column (2).