U-shaped aluminum square tube machining device

Abstract

The utility model discloses a U-shaped aluminum square tube machining device, and relates to the field of U-shaped aluminum square tubes. The U-shaped aluminum square tube conveying device comprises a conveying table, a baffle is arranged at one end of the top of the conveying table, a warning lamp is arranged on one side of the baffle, a photoelectric sensor is arranged on the baffle, and a clamping plate is arranged on the conveying table. A fixed measuring interval is formed, the control center then controls the photoelectric sensor to detect the distance of the interval so as to judge whether the size of the U-shaped aluminum square tube is qualified or not, automatic detection of the size of the U-shaped aluminum square tube is achieved, errors and labor intensity of manual measurement are reduced, and through cooperation of the photoelectric sensor and the warning lamp, the measurement accuracy is improved. The detection result can be fed back quickly and accurately, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to U type aluminium square bar field, concretely is a kind of U type aluminium square bar processing device. BACKGROUND

[0002] The processing of U type aluminium square bar is a comprehensive production process, first, select appropriate aluminium material as raw material, ensure that its strength and toughness meet the processing requirements, then, through rolling or cold bending forming technology, aluminium material is accurately processed into U type shape, this step is crucial to the control of size and shape, afterwards, according to design requirement, cutting, cutting and punching are carried out to meet the installation and aesthetic requirements, finally, surface treatment, such as electrostatic powder spraying, is carried out to improve the corrosion resistance and aesthetic degree of product.

[0003] After the existing U type aluminium square bar cutting is completed, the size of U type aluminium square bar needs to be measured again to ensure that U type aluminium square bar reaches the required size, but most of the measurement work is that worker uses steel ruler or tape measure to measure aluminium square bar again, its working strength is higher, and too many manual intervention processes can cause size deviation, reduce the processing precision of U type aluminium square bar, and reduce the use convenience of U type aluminium square bar processing device. UTILITY MODEL CONTENT

[0004] Therefore, the utility model aims at providing a kind of U type aluminium square bar processing device to solve the technical problem that when worker uses steel ruler or tape measure to measure aluminium square bar again, not only its working strength is higher, and too many manual intervention processes can cause size deviation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of U type aluminium square bar processing device, including conveying table, the top of the conveying table one end is provided with baffle, the baffle one side is provided with warning light, the baffle is provided with photoelectric sensor, the conveying table is provided with clamping plate, the photoelectric sensor is used to detect the length size of U type aluminium square bar, the clamping plate is movable reflector plate, for providing the reflector plate of photoelectric sensor.

[0006] By adopting the above technical scheme, when the U-shaped aluminum square tube is cut, it will be automatically transported to the conveying table and gradually moved to the position in contact with the baffle along with the rotation of the conveying roller. At this time, the worker will tightly attach the inner side of the clamping plate to one end of the U-shaped aluminum square tube, thereby fixing the position of the U-shaped aluminum square tube. Subsequently, the control center will start the photoelectric sensor to accurately measure the distance between the baffle and the clamping plate, which represents the length of the U-shaped aluminum square tube. If the measurement result shows that the size is qualified, the control center will light up the green warning light to prompt the worker to move the qualified U-shaped aluminum square tube to the next processing link. On the contrary, if the size is unqualified, the red warning light will be lit up, and the worker will re-detect the U-shaped aluminum square tube and re-process it as needed.

[0007] Further, the clamping plate is in overall rectangular plate structure, and one side is in abutment with the U-shaped aluminum square tube and opposite to the position of the photoelectric sensor.

[0008] By adopting the above technical scheme, the clamping plate has sufficient stability and strength, can remain stable when abutting with the U-shaped aluminum square tube, and is not easy to deform or move. One side of the clamping plate is tightly abutted with the U-shaped aluminum square tube, providing an accurate measurement reference point for the photoelectric sensor. Since the clamping plate is opposite to the position of the photoelectric sensor, the photoelectric sensor can accurately measure the distance between the clamping plate and the baffle, thereby accurately reflecting the length of the U-shaped aluminum square tube.

[0009] Further, the surface of the conveying table is provided with a sliding groove, and the mounting seat is slidably connected in the sliding groove, for adapting the judgment standard of U-shaped aluminum square tubes of different sizes.

[0010] A plurality of infrared laser positioning lamps are mounted above the mounting seat, and the plurality of infrared laser positioning lamps are provided with three groups, for visually judging the size of the U-shaped aluminum square tube.

[0011] By adopting the above technical scheme, the mounting seat can be slidably connected in the sliding groove, increasing the flexibility of the mounting seat. The position of the mounting seat can be adjusted according to U-shaped aluminum square tubes of different lengths, to adapt to the detection needs of different sizes.

[0012] Further, the photoelectric sensor, infrared laser positioning lamp, and warning light are electrically connected to the control center and external power supply.

[0013] By adopting the above technical scheme, stable and reliable power supply can be ensured for each component during work, thereby ensuring the normal operation of the entire detection system.

[0014] Further, a plurality of conveying rollers are rotatably connected to the conveying table and are linearly arranged at equal distances, for providing transportation operation for the U-shaped aluminum square tube.

[0015] By adopting the above technical scheme, the U-shaped aluminum square tube can be moved stably in the conveying process, avoiding collision or damage caused by unstable conveying, and the rotating connection of the conveying roller also ensures the continuity and smoothness of conveying, improving the transportation efficiency.

[0016] Further, a collecting bin is arranged below the conveying table, and a plurality of supporting frames are arranged below the conveying table.

[0017] By adopting the above technical scheme, the waste and debris generated in the conveying and detection process can directly fall into the collecting bin, thereby keeping the working area clean and sanitary, and the existence of the collecting bin also facilitates the centralized treatment and recycling of waste, improving the cleanliness and environmental protection of the production environment.

[0018] To sum up, the utility model mainly has the following beneficial effects:

[0019] 1、The utility model discloses a photoelectric sensor, a clamping plate, when the U-shaped aluminum square tube is cut, it is transported to the conveying table and is in abutment with the baffle, at this time, the worker is in abutment with the clamping plate and one end of the U-shaped aluminum square tube, forms a fixed measurement interval, and the control center controls the photoelectric sensor to carry out distance detection to this interval subsequently, so as to judge whether the size of the U-shaped aluminum square tube is qualified, if the size is qualified, the warning light will light up green, prompting the worker to move the qualified U-shaped aluminum square tube to the next operation step, if the size is not qualified, the warning light lights up red, prompting the worker to detect again and possibly reprocess, realizing the automatic detection of the size of the U-shaped aluminum square tube, reducing the error and labor intensity of manual measurement, through the cooperation of the photoelectric sensor and the warning light, the detection result can be rapidly and accurately fed back, the production efficiency is improved, in addition, the automatic detection mode also enhances the use convenience of the processing device, makes the whole processing process more smooth and efficient.

[0020] 2, the utility model discloses a infrared ray laser positioning lamp is set up, first according to the length rule of U type aluminium square tube, mounting seat is in the sliding slot and is slid, this step ensures that mounting seat can move to the standard position matched with the U type aluminium square tube length to be detected, subsequently, conveying table starts work, and U type aluminium square tube is conveyed, until its front end and baffle abut, at this time, infrared ray laser positioning lamp emits light, and visual infrared is projected to the other end of U type aluminium square tube, provide an explicit and intuitive U type aluminium square tube length judging standard for operator, through infrared ray laser positioning mode, operator can be more accurate, fast whether the length of U type aluminium square tube meets the standard and judge, thereby improve the precision of cutting, this mode avoids the step that worker needs to use steel ruler or tape measure and manually measures in traditional measurement method, not only reduces the work intensity of worker, also reduces manual intervention, improves the degree of automation of whole processing process. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the three-dimensional structure schematic diagram of the utility model embodiment one;

[0022] Figure 2 It is the three-dimensional structure schematic diagram of the utility model embodiment two;

[0023] Figure 3 It is the back structure schematic diagram of the utility model embodiment one;

[0024] Figure 4 It is the back structure schematic diagram of the utility model embodiment two.

[0025] In the drawing: 1, conveying table;2, conveying roller;3, support frame;4, baffle;5, clamping plate;6, collection bin;7, photoelectric sensor;8, sliding slot;9, mounting seat;10, infrared ray laser positioning lamp;11, warning light. DETAILED DESCRIPTION

[0026] The technical scheme in the utility model embodiments will be described clearly and completely below in conjunction with the drawings in the utility model embodiments. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0027] In the description of the utility model, it is necessary to explain that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model, and furthermore, the terms "first", "second" and "third" are only for the purpose of description and cannot be understood as indicating or implying relative importance.

[0028] In the description of the utility model, it is necessary to explain that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "setting" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected: it can be mechanically connected, or it can be electrically connected: it can be directly connected, or it can be indirectly connected through an intermediate medium: it can be the communication between two elements, and for ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0029] The embodiments will be described below according to the overall structure of the utility model.

[0030] Embodiment one:

[0031] A kind of U-shaped aluminum square tube processing device, as shown in Figures 1-4 It includes conveying table 1, the top of conveying table 1 one end is provided with baffle 4, baffle 4 one side is provided with warning light 11, baffle 4 is provided with photoelectric sensor 7, conveying table 1 is provided with clamping plate 5, when U-shaped aluminum square tube is completed cutting, it will be automatically transported to conveying table 1, and gradually moves to the position of contact with baffle 4 along with the rotation of conveying roller 2, at this time, worker will tightly adhere to the end of U-shaped aluminum square tube with the inner side of clamping plate 5, to fix the position of U-shaped aluminum square tube, then, control center will start photoelectric sensor 7, accurately measures the distance between baffle 4 and clamping plate 5, this distance is just the length of U-shaped aluminum square tube, if the measurement result shows that the size is qualified, control center will light up green warning light 11, prompt staff to can move the qualified U-shaped aluminum square tube to next processing link, on the contrary, if the size is unqualified, then it will light up red warning light 11, staff will detect U-shaped aluminum square tube again according to the need, and reprocess according to the need, at the same time, improve the efficiency and precision in the process of processing, through the automatic detection process, greatly reduce the error and required time of manual measurement, reduce the labor intensity of workers.

[0032] Reference Figure 1 , Figure 3The whole card plate 5 is in a rectangular plate structure, and one side is in abutment with the U-shaped aluminum square tube and opposite to the position of the photoelectric sensor 7, so that the card plate 5 has sufficient stability and strength and can remain stable when abutting with the U-shaped aluminum square tube and is not easy to deform or move, one side of the card plate is in close abutment with the U-shaped aluminum square tube, thereby providing an accurate measurement reference point for the photoelectric sensor 7, since the card plate 5 is opposite to the position of the photoelectric sensor 7, the photoelectric sensor 7 can accurately measure the distance between the card plate 5 and the baffle 4, thereby accurately reflecting the length of the U-shaped aluminum square tube, meanwhile, the card plate 5 in the rectangular plate structure is easy to manufacture, thereby reducing the cost and complexity of the processing device, and the close abutment of the card plate 5 with the U-shaped aluminum square tube ensures the accuracy of the measurement, avoids errors caused by looseness or displacement, and makes the whole measurement process more simple and efficient, without the need for additional adjustment and alignment steps, thereby improving the use convenience and production efficiency of the processing device.

[0033] Embodiment two:

[0034] Referring to Figure 2 , Figure 4 , the surface of the conveying table 1 is provided with a sliding groove 8, the sliding groove 8 is slidably connected with a mounting seat 9, a plurality of infrared laser positioning lamps 10 are installed above the mounting seat 9, the plurality of infrared laser positioning lamps 10 are provided in three groups, for detecting the size of the U-shaped aluminum square tube, so that the mounting seat 9 can be slidably connected in the sliding groove 8, thereby increasing the flexibility of the mounting seat 9, the position of the mounting seat can be adjusted according to the U-shaped aluminum square tube of different lengths, so as to adapt to the detection requirements of different sizes, a plurality of infrared laser positioning lamps 10 are installed above the mounting seat 9, and the positioning lamps are provided in three groups, which can ensure the size detection of the U-shaped aluminum square tube in all directions, the infrared laser positioning lamp 10 avoids the use of traditional measuring tools, reduces manual intervention, improves the detection efficiency and the automation degree of the production line, and improves the detection accuracy, flexibility and production efficiency.

[0035] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , the photoelectric sensor 7, the infrared laser positioning lamp 10 and the warning lamp 11 are electrically connected with the external power supply through the control center, so as to ensure that each component can obtain stable and reliable power supply when working, thereby ensuring the normal operation of the whole detection system, the control center as the core component can uniformly manage and control the working state of these electrical elements, thereby improving the integration and controllability of the system, improving the production efficiency and product quality, and improving the system stability, reliability and intelligence.

[0036] Referring to Figure 1 , Figure 2 , Figure 3 ,Figure 4 The conveying table 1 is provided with a plurality of conveying rollers 2 arranged in equal intervals and linearly, which are used to provide transportation operation for the U-shaped aluminum square tubes, so that the U-shaped aluminum square tubes can move smoothly during conveying, avoiding collision or damage caused by unstable conveying, and the rotation connection of the conveying rollers 2 ensures the continuity and smoothness of conveying, improves the transportation efficiency, and at the same time, the uniform spacing between the conveying rollers 2 ensures the stability and balance of the U-shaped aluminum square tubes during conveying, and on the other hand, the rotation connection of the conveying rollers 2 reduces friction and resistance, reduces energy consumption, and also reduces noise and vibration, and improves the working environment.

[0037] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 Figure 1 Figure 2 Figure 3 Figure 4 The conveying table 1 is provided with a plurality of support frames 3 below, so that the waste, debris or unqualified U-shaped aluminum square tubes generated during conveying and detection can directly fall into the collection bin 6, thereby keeping the working area clean and sanitary, and the existence of the collection bin 6 also facilitates the centralized treatment and recycling of waste, improves the cleanliness and environmental protection of the production environment, and at the same time, the conveying table 1 is also provided with a plurality of support frames 3 below. These support frames 3 provide stable support for the conveying table, ensuring its stability and load capacity during use, making the entire structure more solid and durable, reducing shaking or tilting caused by imbalance, and ensuring smooth conveying.

[0038] The implementation principle of the utility model is: when the U-shaped aluminum square tube cutting is completed, the U-shaped aluminum square tube is transported to the conveying table 1, when the U-shaped aluminum square tube is transported to abut the baffle 4, then the worker abuts the inner side of the clamping plate 5 with one end of the U-shaped aluminum square tube, and then the control center controls the photoelectric sensor 7 to detect the distance between the baffle 4 and the clamping plate 5, so as to judge whether the size of the U-shaped aluminum square tube reaches the qualified standard, the control center controls the warning light 11 to turn on green light, and then the worker moves the detected qualified U-shaped aluminum square tube to the next operation step, when the size of the U-shaped aluminum square tube is detected to be unqualified, the control center controls the warning light 11 to turn on red light, and the worker detects it again and processes it again;

[0039] To provide the second problem solving method for the application, and the second embodiment: according to the length of the U-shaped aluminum square tube, first install the seat 9 in the sliding groove 8 to slide until the standard position of the U-shaped aluminum square tube to be detected is reached, then the conveying table 1 conveys the U-shaped aluminum square tube until it abuts against the baffle 4, at this time the infrared laser positioning lamp 10 emits light and projects visible infrared light to the other end of the U-shaped aluminum square tube, providing a more clear length judgment standard for the operator, further improving the cutting standard and machining precision of the U-shaped aluminum square tube, avoiding the need for workers to measure the aluminum square tube with a steel ruler or tape measure during traditional measurement, reducing the work intensity of the workers, reducing the steps of manual intervention, improving the cutting precision of the U-shaped aluminum square tube, and improving the use convenience of the U-shaped aluminum square tube processing device.

[0040] The parts not involved in the utility model are the same as the prior art or can be realized by using the prior art, and will not be described in detail here.

[0041] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A device for processing U-shaped aluminum square tubes, characterized by: Including conveying platform (1), the top of the conveying platform (1) is provided with a baffle (4), one side of the baffle (4) is provided with a warning light (11), the baffle (4) is provided with a photoelectric sensor (7), the conveying platform (1) is provided with a card plate (5), the photoelectric sensor (7) is used for detecting the length size of U-shaped aluminum square, the card plate (5) is a movable reflector plate, which is used as a reflector plate for the photoelectric sensor (7).

2. The U-shaped aluminum square tube processing device according to claim 1, characterized in that: The card plate (5) is a rectangular plate structure, and one side is in abutment with the U-shaped aluminum square and opposite to the position of the photoelectric sensor (7).

3. The U-shaped aluminum square tube processing device according to claim 1, characterized in that: The surface of the conveying platform (1) is provided with a chute (8), the chute (8) is slidably connected with a mounting seat (9), which is used for adapting the judgment standard of different sizes of U-shaped aluminum square.

4. The U-shaped aluminum square tube processing device according to claim 3, characterized in that: A plurality of infrared laser positioning lamps (10) are installed above the mounting seat (9), and the plurality of infrared laser positioning lamps (10) are provided with three groups, which are used for visually judging the size of the U-shaped aluminum square.

5. The U-shaped aluminum square tube processing device according to claim 1, characterized in that: The photoelectric sensor (7), the infrared laser positioning lamp (10) and the warning light (11) are electrically connected with the external power supply through the control center.

6. The U-shaped aluminum square tube processing device according to claim 1, characterized in that: A plurality of conveying rollers (2) are rotatably connected to the conveying platform (1) and are linearly arranged at equal intervals, which are used for providing transportation operation for the U-shaped aluminum square.

7. The U-shaped aluminum square tube processing device according to claim 1, characterized in that: A collecting bin (6) is arranged below the conveying platform (1), and a plurality of supporting frames (3) are arranged below the conveying platform (1).

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