Reed cleaner

By designing a steel reed cleaner, a combination of air pump blowing, micro-vibration motor vibration, and water spray head rinsing is used to solve the problem of difficult automatic cleaning of dirt on the surface of steel reeds, achieving efficient cleaning and health protection.

CN223587840UActive Publication Date: 2025-11-25JIHUA 3542 TEXTILE CO LTD
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Patent Information

Application Number
CN202423043742.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-25
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The current method of cleaning the surface dirt of textile reeds requires manual operation, which leads to dust pollution and health risks, making it difficult to achieve efficient automatic cleaning.

Method used

A steel reed cleaner was designed, which uses a combination of air pump blowing, micro vibration motor vibration, electric push rod lifting and water spray head rinsing to clean the surface dirt of the steel reed through alternating spraying of gas and water and vibration.

Benefits of technology

It achieves efficient and automatic cleaning of the reed surface, improves cleaning efficiency, reduces the health hazards of manual operation, and protects the health of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reed cleaner and relates to the technical field of textile production. Positioning grooves are formed in the inner surfaces of the top and the bottom of a cleaning frame of the reed cleaner, an air inlet pipeline is fixedly connected to the top of the cleaning frame, an air pump is fixedly connected to the top of the air inlet pipeline, the air outlet end of the right side of the air pump is communicated with the air inlet pipeline through a connecting pipeline, and air inlet holes located in a left frame and a right frame respectively are formed in the top of the cleaning frame. Through left-right reciprocating motion of the water spraying pipeline and the water spraying head, the function of improving the flushing efficiency and quality can be achieved, meanwhile, through blow-washing and high-frequency reciprocating flushing on the surface of the reed and in cooperation with vibration, the effect of efficiently and automatically cleaning dirt on the surface of the reed can be achieved, the working efficiency can be effectively improved, and the production cost is reduced. And the body health of operators is protected.
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Description

Technical Field

[0001] This utility model relates to the field of textile technology, specifically a reed cleaner. Background Technology

[0002] The reed plays a crucial role in the weaving process, primarily in warp yarn separation and shed formation. The reed helps form the shed by separating the warp yarns, a key step in the weaving process. As a critical component of textile equipment, different reeds can be used depending on the model of the textile machine to suit the type of fabric to be produced. Different reeds can be used on the same textile machine to meet different production needs.

[0003] With the rapid development of textile technology, the requirements for cleaning textile machinery have also increased. Textile reeds accumulate a lot of lint, dust, and oil during use, which are difficult to clean manually due to their shape. Current methods for cleaning the surface of textile reeds still require manual blowing, which generates significant dust pollution and poses a considerable risk to the health of operators. Summary of the Invention

[0004] To overcome the shortcomings of the existing technology, the purpose of this invention is to provide a steel reed cleaner that can effectively and automatically clean the dirt on the surface of the steel reed, avoiding the impact of manual cleaning on the health of the operator.

[0005] To achieve the above-mentioned objectives, the cleaning frame of this utility model has positioning grooves on the inner surfaces of both the top and bottom of the cleaning frame. An air inlet pipe is fixedly connected to the top of the cleaning frame, and an air pump is fixedly connected to the top of the air inlet pipe. The air outlet on the right side of the air pump is connected to the air inlet pipe through a connecting pipe. The top of the cleaning frame has air inlets located in the left and right frames respectively. Both ends of the air inlet pipe are connected to the air inlets on both sides respectively. The inner surfaces of the air inlets on the sides that are close to each other have air blowing holes that communicate with the inner surface of the cleaning frame. Two miniature vibration motors are fixedly connected to the inner surfaces of the left and right sides of the cleaning frame through two return springs. A force plate is fixedly connected to the side of the vibration motor away from the inner surface of the cleaning frame. The front of the force plate is a bevel. A directional hole is opened on the inner surface of the cleaning frame on the side of the miniature vibration motor that is close to the inner surface of the cleaning frame. One side of the miniature vibration motor is inserted into the inner surface of the directional hole through a directional rod.

[0006] Further, the bottom of the cleaning frame is fixedly connected with a mounting plate, the front surface of the mounting plate is fixedly connected with an electric push rod, the top of the electric push rod is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a water storage tank, the top of the connecting plate is fixedly connected with a water pump located at the right side of the water storage tank, the water pump and the water storage tank are connected through a water supply pipeline, the water outlet end of the top of the water pump is fixedly connected with a water spraying pipeline through an elastic expansion pipeline, the back surface of the water spraying pipeline is fixedly connected with a water spraying head, the top of the connecting plate is fixedly connected with two symmetrical guide rails located between the water pump and the supporting elastic pipeline, the bottom of the water spraying pipeline is slidably connected with the inner surface of the guide rail through a guide rod, the bottom of the water spraying pipeline is fixedly connected with a force receiving circular table, the top of the connecting plate is fixedly connected with a driving motor located between the water pump and the supporting elastic pipeline, the output end of the top of the driving motor is fixedly connected with a force applying cam located in front of the force receiving circular table, and the connecting plate and the water spraying pipeline are located in front of the cleaning frame.

[0007] Further, the front surface of the mounting plate is provided with a limiting groove located at the back surface of the connecting plate, and the bottom of the connecting plate is slidably connected with the inner surface of the limiting groove through a limiting rod.

[0008] Further, the outer diameter of the force receiving circular table gradually increases from right to left.

[0009] Further, the number of the micro vibration motors and the air blowing holes is not less than fourteen, and the micro vibration motors and the air blowing holes are arranged in a rectangular array and staggered.

[0010] Further, the number of the water spraying heads is not less than nine, and the water spraying heads are arranged in a rectangular array.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] By starting the air pump to deliver gas to the air inlet pipeline, the gas in the air inlet pipeline enters the air blowing hole through the air inlet hole, and then the gas is sprayed to the surface of the reed through the air blowing hole, so that the dirt on the surface of the reed is blown and washed.

[0013] By setting the micro vibration motor and the force receiving plate, the reed can be effectively vibrated, and the blowing efficiency and quality of the reed are improved.

[0014] By setting the electric push rod, the connecting plate and the water spraying pipeline can be controlled to ascend and descend.

[0015] By starting the water pump, the water in the water storage tank can be controlled to be sprayed backward through the water spraying pipeline and the water spraying head, so that the surface of the reed is washed by water.

[0016] The driving motor is started to control the rotation of the force applying cam, the rotation of the force applying cam can intermittently apply force to the force receiving circular table, the intermittent force of the force receiving circular table under the action of the elastic telescopic pipeline can pull the water spraying pipeline and the water spraying head to reciprocate in the left and right directions, so that the washing efficiency and quality are improved, the surface of the reed is washed and reciprocated at high frequency, and the vibration is matched, the surface dirt of the reed is cleaned at high efficiency, the working efficiency is improved, and the health of the operator is protected. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to make the content of the utility model more easily and clearly understood, the utility model is further described in detail below according to specific embodiments and in combination with drawings, wherein:

[0018] Figure 1 is a front view structural schematic diagram of the utility model.

[0019] Figure 2 is Figure 1 the front view internal structure schematic diagram of the air inlet hole.

[0020] Figure 3 is Figure 1 the right side force receiving plate top view structural schematic diagram.

[0021] Figure 4 is Figure 1 the A place enlarged view in the.

[0022] Figure 5 is Figure 1 the B place enlarged view in the.

[0023] Figure 6 is Figure 1 the water spraying pipeline top view structural schematic diagram.

[0024] In the drawing: 1, cleaning frame; 2, positioning groove; 3, air inlet pipeline; 4, air pump; 5, air inlet hole; 6, air blowing hole; 7, return spring; 8, micro vibration motor; 9, force receiving plate; 10, directional hole; 11, directional rod; 12, mounting plate; 13, electric push rod; 14, combination plate; 15, water storage tank; 16, water pump; 17, elastic telescopic pipeline; 18, water spraying pipeline; 19, water spraying head; 20, supporting elastic pipeline; 21, guide slide rail; 22, guide rod; 23, force receiving circular table; 24, driving motor; 25, force applying cam; 26, direction limiting groove; 27, direction limiting rod. DETAILED DESCRIPTION

[0025] In order to make the utility model's invention purpose, technical scheme and advantage more clearly, the following will be combined with examples, and the utility model will be further described in detail. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the protection scope of the utility model.

[0026] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 The utility model discloses a reed cleaner's cleaning frame 1 top and bottom's inner surface all are set up with positioning slot 2, through positioning slot 2 to the four corners of reed are connected fixedly, the top fixed connection of cleaning frame 1 has the air intake pipeline 3, the top fixed connection of air intake pipeline 3 has the air pump 4, and the air outlet of air pump 4 right side communicates with air intake pipeline 3 through the connecting pipeline, and the top of cleaning frame 1 is set up with the air inlet hole 5 in the left and right frame respectively, and the both ends of air intake pipeline 3 communicate with two sides air inlet hole 5 respectively, and the inner surface of the side of two sides air inlet hole 5 close to each other all are set up with the air outlet hole 6 that communicates with the inner surface of cleaning frame 1, and the inner surface of cleaning frame 1 left and right sides all are fixedly connected with micro vibration motor 8 through two reset springs 7, and the side of micro vibration motor 8 away from the inner surface of cleaning frame 1 is fixedly connected with stress plate 9, and the front of stress plate 9 is inclined plane, and the inner surface of cleaning frame 1 is set up with the directional hole 10 of the side of micro vibration motor 8 close to the inner surface of cleaning frame 1, and the side of micro vibration motor 8 is inserted on the inner surface of directional hole 10 through directional rod 11, and the number of micro vibration motor 8 and air outlet hole 6 is not less than fourteen, and micro vibration motor 8 and air outlet hole 6 all are rectangular array and staggered arrangement.

[0027] The bottom of the cleaning frame 1 is fixedly connected with a mounting plate 12, the front surface of the mounting plate 12 is fixedly connected with an electric push rod 13, the top of the electric push rod 13 is fixedly connected with a connecting plate 14, the top of the connecting plate 14 is fixedly connected with a water storage tank 15, the top of the connecting plate 14 is fixedly connected with a water pump 16 located at the right side of the water storage tank 15, the water pump 16 and the water storage tank 15 are connected through a water supply pipeline, the water outlet end of the top of the water pump 16 is fixedly connected with a water spraying pipeline 18 through an elastic expansion pipeline 17, the back surface of the water spraying pipeline 18 is fixedly connected with a water spraying head 19, the number of the water spraying head 19 is not less than nine, the water spraying head 19 is arranged in a rectangular array, the top of the connecting plate 14 is fixedly connected with a supporting elastic pipeline 20 located at the right side of the water pump 16, the bottom end of the supporting elastic pipeline 20 is fixedly connected to the top of the connecting plate 14, the top of the connecting plate 14 is fixedly connected with two symmetrical guide rails 21, the bottom of the water spraying pipeline 18 is slidably connected to the inner surface of the guide rails 21 through a guide rod 22, the bottom of the water spraying pipeline 18 is fixedly connected with a stress cone 23, the outer diameter of the stress cone 23 gradually increases from right to left, the top of the connecting plate 14 is fixedly connected with a driving motor 24 located between the water pump 16 and the supporting elastic pipeline 20, the output end of the top of the driving motor 24 is fixedly connected with a force cam 25 located in front of the stress cone 23, the front surface of the mounting plate 12 is provided with a limiting groove 26 located at the back surface of the connecting plate 14, the bottom of the connecting plate 14 is slidably connected to the inner surface of the limiting groove 26 through a limiting rod 27, and the connecting plate 14 and the water spraying pipeline 18 are located in front of the cleaning frame 1.

[0028] The working principle of the utility model is as follows:

[0029] The four corners of the reed are positioned in the positioning groove 2 on the cleaning frame 1, the air pump 4 is started to convey gas to the air inlet pipeline 3, the gas in the air inlet pipeline 3 enters the air blowing hole 6 through the air inlet hole 5, and then the gas is sprayed out of the air blowing hole 6 to the surface of the reed, and then the dirt on the surface of the reed can be effectively blown and washed through the air pump 4; the micro vibration motor 8 and the stress plate 9 are arranged, which can effectively vibrate the reed, thereby improving the blowing efficiency and quality of the reed; the electric push rod 13 is arranged, which can effectively control the lifting of the combination plate 14 and the water spraying pipeline 18, the water pump 16 is started to control the water in the water storage tank 15 to be sprayed out from the front to the back of the reed through the water spraying pipeline 18 and the water spraying head 19, so that the effect of washing the surface of the reed with water is achieved; the driving motor 24 is started to control the rotation of the force applying cam 25, and the rotation of the force applying cam 25 can intermittently apply force to the stress circular table 23, and the stress circular table 23 is intermittently stressed under the action of the elastic expansion pipeline 17, so as to drive the water spraying pipeline 18 and the water spraying head 19 to reciprocate in the left and right directions, thereby improving the washing efficiency and quality of the reed. The utility model can effectively and automatically clean the dirt on the surface of the reed with high efficiency through blowing and high-frequency reciprocating washing and vibration, effectively improves the working efficiency, and protects the health of the operator.

[0030] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A reed cleaner characterized by: The inner surface of the top and bottom of the cleaning frame (1) is provided with a positioning groove (2), the top of the cleaning frame (1) is fixedly connected with an air inlet pipe (3), the top of the air inlet pipe (3) is fixedly connected with an air pump (4), the air outlet end of the right side of the air pump (4) is communicated with the air inlet pipe (3) through a connecting pipe, the top of the cleaning frame (1) is provided with air inlet holes (5) located in the left and right side frames respectively, the two ends of the air inlet pipe (3) are communicated with the air inlet holes (5) respectively, the inner surface of the side close to each other of the two air inlet holes (5) is provided with air outlet holes (6) communicated with the inner surface of the cleaning frame (1), the inner surface of the left and right sides of the cleaning frame (1) is fixedly connected with a micro vibration motor (8) through two reset springs (7), the side of the micro vibration motor (8) away from the inner surface of the cleaning frame (1) is fixedly connected with a stress plate (9), the front surface of the stress plate (9) is an inclined surface, the inner surface of the cleaning frame (1) is provided with a directional hole (10) located at the side of the micro vibration motor (8) close to the inner surface of the cleaning frame (1), one side of the micro vibration motor (8) is inserted into the inner surface of the directional hole (10) through a directional rod (11).

2. The reed cleaner of claim 1, wherein: The bottom of the cleaning frame (1) is fixedly connected with a mounting plate (12), the front surface of the mounting plate (12) is fixedly connected with an electric push rod (13), the top of the electric push rod (13) is fixedly connected with a combination plate (14), the top of the combination plate (14) is fixedly connected with a water storage tank (15), the top of the combination plate (14) is fixedly connected with a water pump (16) located at the right side of the water storage tank (15), the water pump (16) and the water storage tank (15) are connected through a water supply pipe, the water outlet end of the top of the water pump (16) is fixedly connected with a water spraying pipe (18) through an elastic expansion pipe (17), the back surface of the water spraying pipe (18) is fixedly connected with a water spraying head (19), the top of the combination plate (14) is fixedly connected with a supporting elastic pipe (20) located at the right side of the water pump (16), the bottom end of the supporting elastic pipe (20) is fixedly connected to the top of the combination plate (14), the top of the combination plate (14) is fixedly connected with two symmetrical guide rails (21), the bottom of the water spraying pipe (18) is slidably connected to the inner surface of the guide rail (21) through a guide rod (22), the bottom of the water spraying pipe (18) is fixedly connected with a stress circular table (23), the top of the combination plate (14) is fixedly connected with a driving motor (24) located between the water pump (16) and the supporting elastic pipe (20), the output end of the top of the driving motor (24) is fixedly connected with a force cam (25) located in front of the stress circular table (23), and the combination plate (14) and the water spraying pipe (18) are located in front of the cleaning frame (1).

3. The reed cleaner of claim 2, wherein: The front surface of the mounting plate (12) is provided with a limiting groove (26) located at the back surface of the combination plate (14), and the bottom of the combination plate (14) is slidably connected to the inner surface of the limiting groove (26) through a limiting rod (27).

4. The reed cleaner of claim 2, wherein: The outer diameter of the stress circular table (23) gradually increases from right to left.

5. The reed cleaner of claim 1, wherein: The number of the micro-vibration motors (8) and the air blowing holes (6) is not less than fourteen, and the micro-vibration motors (8) and the air blowing holes (6) are arranged in a rectangular array and staggered.

6. The reed cleaner of claim 2, wherein: The number of the water spraying heads (19) is not less than nine, and the water spraying heads (19) are arranged in a rectangular array.