Guide groove and through water rapid replacement device
By designing a guide trough and a quick-change water cooling device on the steel rolling production line, and using a combination of pulleys and slide rails with hydraulic drive, the integrated movement of the water cooling system and the guide trough is realized, solving the problems of time and labor consumption in the existing technology, and improving production efficiency and equipment flexibility.
Patent Information
- Application Number
- CN202423109585.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In current steel rolling production, the water cooling system and guide troughs need to be replaced separately, which consumes a lot of manpower and resources and affects production efficiency.
A quick replacement device for guide channels and water-cooling devices is designed. By widening and modifying the base, and combining a pulley system and slide rail facilities, the integrated movement and positioning of the roller conveyor and water-cooling device are achieved through hydraulic cylinder drive, simplifying the replacement process.
It achieves integrated operation of roller conveyor and water cooling device, significantly shortens replacement cycle, improves production efficiency, reduces manual operation complexity, reduces error risk, and improves overall production line efficiency.
Smart Images

Figure CN223588018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of water-cooling equipment for steel rolling mills, and in particular to a guide trough and a quick-change device for water cooling. Background Technology
[0002] Water cooling is a technique for post-rolling cooling of hot-rolled ribbed steel bars. By using water cooling, the temperature of the steel on the cooling bed can be lowered, improving the mechanical properties of the steel, increasing product quality and yield, and solving the problem of insufficient cooling bed capacity. However, in actual production, the specifications of the rolled steel often change, and the water cooling system and guide troughs sometimes need to be switched. Since the water cooling rollers are independent of each other, each requires separate replacement operations; this process often consumes a lot of manpower, resources, and time, seriously affecting production efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a quick-change device for the guide trough and the water cooling device. It is based on the original base and has been widened and modified to realize the horizontal parallel installation of the guide trough roller and the water cooling device. Both are deployed on the widened base, and a pulley system and slide rail facilities are added below the base. Its movement and positioning are completed by a drive device installed on the side of the base, which can facilitate the switching of the water cooling system and the guide trough, reduce labor intensity, and improve production efficiency.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0005] A quick-change device for guide channels and water-passing devices includes a pit and an extended base frame. The pit is located on the ground in a steel rolling production line. Several parallel crossbeams perpendicular to the production line direction are provided in the pit. Moving slide rails are provided on the crossbeams. The bottom of the extended base frame is provided with matching rollers that slide along the moving slide rails. Parallel guide channel devices and water-passing devices are provided on the top of the extended base frame. A drive device is connected to one side of the pit. The output end of the drive device is connected to the extended base frame, driving it to move until the guide channel device or water-passing device is aligned with the production line.
[0006] Furthermore, a water injection device is provided on one side of the pit. The water injection device is connected to several water injection hoses, and the other end of the water injection hoses is connected to a water-passing device. The middle part of the water injection hose hangs down into the pit under its own weight.
[0007] Furthermore, the drive device includes a hydraulic cylinder.
[0008] Furthermore, one end of the hydraulic cylinder is hinged to the fixed base, and the other end is connected to the widened base frame.
[0009] Furthermore, the guide groove device is detachably connected to the widened base frame.
[0010] Furthermore, the widened base frame is connected to several base frame columns, and a base frame horizontal plate is connected above the base frame columns. The guide groove device is detachably connected to the base frame horizontal plate. Several fixed columns are connected to one or both ends of the pit. A fixed horizontal plate is connected above the fixed columns. The fixed horizontal plate is at the same height as the base frame horizontal plate. A fixed guide groove is detachably connected to the fixed horizontal plate.
[0011] Furthermore, the movable slide rail is connected to a fixed limiting block at one end away from and / or near the drive device, and the widened base frame is moved to a position abutting against the fixed limiting block, so that the corresponding guide groove device and / or water-passing device are aligned with the production line position.
[0012] Furthermore, the movable slide rail is also connected to several movable limiting blocks. The movable limiting blocks are detachably connected to the movable slide rail. The fixed limiting blocks and the movable limiting blocks respectively abut against the two sides of the widened base frame to restrict its movement.
[0013] In summary, this utility model has the following beneficial effects:
[0014] The modified structure integrates the roller conveyor and the water cooling device, allowing them to be moved and adjusted as a unified module. This improvement simplifies the originally cumbersome maintenance and replacement process. Compared with the original separate replacement, this application greatly shortens the replacement cycle and significantly improves the efficiency of maintenance operations.
[0015] The base structure is fitted with pulleys and the ground is laid with rails. This combination ensures that the entire device can move and position smoothly and accurately. It not only shows great flexibility in daily operation, but also responds quickly when the production line layout needs to be adjusted, and easily adapts to diverse production needs.
[0016] A hydraulic cylinder drive system is used to drive the movement and positioning of the device. The equipment is installed in the pit, which facilitates the distribution and installation of main water pipelines and other lines, improves cleanliness, and facilitates maintenance. The application of the above technology not only realizes automated operation and significantly improves production efficiency, but also greatly reduces the complexity of manual operation and effectively reduces the risk of errors caused by human factors.
[0017] The above structure significantly improves the replacement efficiency between the roller conveyor and the water cooling device, thereby further enhancing the overall efficiency of the production line. At the same time, due to the significant reduction in maintenance and replacement time, the downtime of the production line is also shortened accordingly, thus improving the overall production capacity and efficiency. Attached Figure Description
[0018] To more clearly illustrate the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of a guide channel and a quick water-passing replacement device according to this utility model;
[0020] Figure 2 This is a structural schematic diagram of the guide channel device in the guide channel and water-passing quick replacement device of this utility model;
[0021] Figure 3 This is a structural schematic diagram of the fixed guide groove part in the guide groove and water-passing quick replacement device of this utility model.
[0022] In the diagram, 1 is the pit; 11 is the parallel crossbeam; 2 is the widened base frame; 21 is the base frame column; 22 is the base frame cross plate; 3 is the moving slide rail; 31 is the fixed limit block; 32 is the movable limit block; 4 is the guide channel device; 5 is the water-passing device; 6 is the water injection device; 61 is the water injection hose; 7 is the hydraulic cylinder; 71 is the fixed base; 8 is the fixed guide channel; 81 is the fixed column; and 82 is the fixed cross plate. Detailed Implementation
[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. These embodiments do not constitute a limitation on this utility model. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this application.
[0024] A guide channel and a quick-change water-passing device, such as Figure 1 As shown, it includes a pit 1 and an extended base frame 2. The pit 1 is located on the ground in the steel rolling production line. The pit 1 is provided with several parallel crossbeams 11 perpendicular to the direction of the production line. The crossbeams are provided with movable slide rails 3. The bottom of the extended base frame 2 is provided with matching rollers and slides along the movable slide rails 3.
[0025] Above the widened base frame 2, there are parallel guide trough devices 4 and water-passing devices 5. A drive device is connected to one side of the pit 1. The output end of the drive device is connected to the widened base frame 2, driving it to move to the guide trough device 4 or water-passing device 5 to align with the production line.
[0026] In this embodiment, the driving device includes a hydraulic cylinder 7; one end of the hydraulic cylinder 7 is hinged to a fixed base 71 (the fixed base 71 is fixed to the bottom surface of one side of the pit 1), and the other end is fixedly connected / hinged to a mounting block on one side of the widened base frame 2 by screws.
[0027] like Figure 1 As shown, a water injection device 6 is also provided on one side of the pit 1. In this embodiment, the water injection device 6 is fixed on the ground on the side where the hydraulic cylinder 7 is located. The water injection device 6 includes several output ports located at high positions. Water is controlled by valves. The output ports are connected downward to the corresponding water injection hoses 61. The other end of the water injection hoses 61 is connected to the water-passing device 5. The middle part of the water injection hoses 61 hangs down into the pit 1 under its own weight. It also leaves a length allowance for the water-passing device 5 to slide with the widened base frame 2, so that the water injection hoses 61 can always move adaptively in the pit 1 during the switching and movement process.
[0028] like Figure 2 As shown, the guide slot device 4 is detachably connected to the widened base frame 2; several base frame columns 21 are connected to the widened base frame 2, and a base frame horizontal plate 22 is connected above the base frame columns 21. The guide slot device 4 is detachably connected to the base frame horizontal plate 22 to facilitate the replacement of different guide slot structures or maintenance when needed.
[0029] In this embodiment, as Figure 1 and Figure 3 As shown, one end of the pit 1 (the end in the direction of steel rolling departure) is connected to several fixed columns 81. A fixed horizontal plate 82 is connected above the fixed columns 81. The fixed horizontal plate 82 is at the same height as the base frame horizontal plate 22. A fixed guide groove 8 is detachably connected to the fixed horizontal plate 82. After the steel roll passes through the guide groove device 4 or the water-passing device 5, it is guided away through the fixed guide groove 8.
[0030] like Figure 1 As shown, the water-passing device 5 is located on the side of the guide trough device 4 away from the hydraulic cylinder 7. The two ends of the movable slide rail 3 are connected to the fixed limit blocks 31. The widened base frame 2 moves to the position where it abuts against the two fixed limit blocks 31, respectively corresponding to the positions of the guide trough device 4 and the water-passing device 5 aligned with the production line.
[0031] The movable slide rail 3 is also connected to several movable limit blocks 32. The movable limit blocks 32 are detachably connected to the movable slide rail 3 by screws. The fixed limit block 31 and the movable limit block 32 respectively abut against the two sides of the widened base frame 2 to restrict its movement and realize the stability of the position of the guide channel device 4 or the water-passing device 5 during operation.
[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Those skilled in the art can make various modifications or equivalent substitutions to the present utility model within its substance and protection scope, and such modifications or equivalent substitutions should also be considered to fall within the protection scope of the present utility model's technical solution.
Claims
1. A guide channel and water-passing quick-change device, characterized in that: Includes a pit (1) and an extended base frame (2). The pit (1) is located on the ground in the steel rolling production line. The pit (1) is provided with several parallel crossbeams (11) perpendicular to the direction of the production line. The crossbeams are provided with movable slide rails (3). The bottom of the extended base frame (2) is provided with matching rollers and slides along the movable slide rails (3). The extended base frame (2) is provided with parallel guide groove devices (4) and water-passing devices (5) above it. A drive device is connected to one side of the pit (1). The output end of the drive device is connected to the extended base frame (2) to drive it to move to the guide groove device (4) or the water-passing device (5) to align with the production line.
2. The guide channel and water-passing quick-change device according to claim 1, characterized in that: A water injection device (6) is also provided on one side of the pit (1). The water injection device (6) is connected to several water injection hoses (61). The other end of the water injection hoses (61) is connected to the water-passing device (5). The middle part of the water injection hoses (61) hangs down into the pit (1) under its own weight.
3. A guide channel and water-passing quick-change device according to claim 1 or 2, characterized in that: The drive device includes a hydraulic cylinder (7).
4. The guide channel and water-passing quick-change device according to claim 3, characterized in that: One end of the hydraulic cylinder (7) is hinged to the fixed base (71), and the other end is connected to the widened base frame (2).
5. The guide channel and water-passing quick-change device according to claim 1, characterized in that: The guide slot device (4) is detachably connected to the widened base frame (2).
6. The guide channel and water-passing quick-change device according to claim 5, characterized in that: The widened base frame (2) is connected to several base frame columns (21), and a base frame horizontal plate (22) is connected above the base frame columns (21). The guide groove device (4) is detachably connected to the base frame horizontal plate (22). One or both ends of the pit (1) are connected to several fixed columns (81), and a fixed horizontal plate (82) is connected above the fixed columns (81). The fixed horizontal plate (82) is at the same height as the base frame horizontal plate (22), and a fixed guide groove (8) is detachably connected to the fixed horizontal plate (82).
7. The guide channel and water-passing quick-change device according to claim 1, characterized in that: The movable slide rail (3) is connected to the fixed limiting block (31) at one end away from and / or close to the drive device. The widened base frame (2) moves to a position that abuts against the fixed limiting block (31), and the corresponding guide groove device (4) and / or water-passing device (5) are aligned with the production line position.
8. The guide channel and water-passing quick-change device according to claim 7, characterized in that: The movable slide rail (3) is also connected to several movable limiting blocks (32). The movable limiting blocks (32) are detachably connected to the movable slide rail (3). The fixed limiting block (31) and the movable limiting block (32) respectively abut against the two sides of the widened base frame (2) to restrict its movement.