Polishing device for metal casting machining
By using an electric push rod and a motor-driven clamping structure and screw adjustment, the problems of unstable clamping of metal castings and low grinding efficiency are solved, achieving multi-directional fixation and efficient grinding, and reducing environmental pollution.
Patent Information
- Application Number
- CN202423215776.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing grinding devices for metal casting processing pose a risk of metal castings falling during clamping, are inconvenient to clamp, and have low grinding efficiency, especially for flat metal castings, which are difficult to flip and adjust in angle.
The clamping structure, driven by an electric push rod and a motor, enables multi-directional clamping and fixing of metal castings. The motor drives the screw and lead screw to adjust the grinding position, and the negative air compressor is used for dust removal, which improves clamping stability and grinding efficiency.
It enables multi-directional fixation of metal castings, preventing them from falling, improving grinding efficiency and automation, reducing environmental pollution, and enhancing the practicality of the grinding device.
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Figure CN223588988U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal casting processing technical field, concretely is a kind of grinding device for metal casting processing. BACKGROUND
[0002] Metal casting is the process of melting metal into liquid that meets certain requirements and pouring it into a mold, and after cooling, solidification, cleaning and processing, a casting with predetermined shape, size and performance is obtained. The casting blank is almost shaped, so mechanical processing or a small amount of processing is not needed, which reduces cost and time to some extent. Casting is one of the basic processes in modern mechanical manufacturing industry. The surface of the metal casting is not smooth after casting, so the surface of the metal casting needs to be polished.
[0003] The patent document with publication number CN221088440U discloses a polishing and clamping device for metal casting processing, which includes a support column and a workbench. The workbench is fixedly connected to the upper end of the support column. A support frame is fixedly connected to the upper side of the rear end of the workbench. A first air cylinder is fixedly connected to the front end position of the lower side of the support frame. A polishing mechanism is connected to the upper end of the workbench. When using the device, the metal casting to be polished is placed on the upper end of the support plate, then the handle is rotated to drive the threaded rod to rotate and move the pressing plate to the upper end of the metal casting. Then the first air cylinder and the polishing machine are started to drive the polishing head at the lower end of the polishing machine to polish the surface of the metal casting. At the same time, the fan is started to blow the metal debris generated during polishing into the air pipe, and then through the through hole into the filter screen below the collection frame to be collected. However, the existing technology still has defects:
[0004] (1) The existing device only clamps and fixes the metal casting from two sides and the upper and lower ends. For flat metal castings, the stress direction changes during the turning process, and the metal casting has a risk of falling, which can cause damage to the metal casting. Moreover, the pressing plate is adjusted by rotating the threaded rod to clamp the metal casting, which often requires many rotations to start clamping and fixing. When the metal casting needs to be adjusted or quickly adjusted due to misalignment, the adjustment is very inconvenient, which reduces the polishing efficiency of the metal casting.
[0005] (2) Although the existing device can change the polishing angle of the metal casting, it is not convenient to adjust the horizontal position of polishing. When multiple positions on the surface of the metal casting need to be polished, the metal casting needs to be repeatedly disassembled and re-fixed, which reduces the polishing efficiency of the metal casting.
[0006] The information disclosed in this BACKGROUND section is only for the purpose of providing an understanding of the overall background of the present application, and should not be taken as admitting that this information is prior art with respect to the present application. SUMMARY
[0007] The technical problem to be solved by the present application is to overcome the above-mentioned defects, and to provide a polishing device for metal casting processing.
[0008] To solve the above technical problems, the technical scheme provided by the present application is as follows: a polishing device for metal casting processing, comprising:
[0009] A base is provided, and two ends of the top of the base are fixedly connected with fixing plates.
[0010] A turnover structure is arranged on the fixing plate, and the turnover structure comprises a turntable arranged on the opposite side of the fixing plate.
[0011] A clamping structure is arranged on the turnover structure, and the clamping structure comprises an electric push rod one fixedly installed at two ends of the opposite side of the turntable, a C-shaped clamping frame fixedly connected with the output end of the electric push rod one, an electric push rod two fixedly installed at the top of the C-shaped clamping frame, a pressing plate fixedly connected with the output end of the electric push rod two, a rectangular slot opened at the lower end of the opposite side of the C-shaped clamping frame, a bidirectional screw rod rotatably inserted into the two ends of the inner wall of the rectangular slot, a motor two fixedly connected with one end of the bidirectional screw rod and extending to the outside of the C-shaped clamping frame, a limiting rod one fixedly connected with the two ends of the inner wall of the rectangular slot, the limiting rod one arranged on the opposite side of the bidirectional screw rod, a side clamping plate symmetrically and slidably connected with the limiting rod one, and one end of the side clamping plate threadedly connected with the bidirectional screw rod.
[0012] A moving structure is arranged on the top of the base, and the moving structure comprises vertical plates fixedly connected with the top of the base at four corners, a screw rod arranged at the rear end of the top of the base, the screw rod rotatably inserted between the two end vertical plates, a motor three fixedly connected with one end of the screw rod and extending to the outside of the vertical plate, a limiting rod two arranged at the front end of the top of the base, the limiting rod two fixedly connected between the two end vertical plates, a moving seat slidably connected with the limiting rod two, and one end of the moving seat threadedly connected with the screw rod.
[0013] A polishing structure is arranged on the moving structure.
[0014] A dust removal structure is arranged on the moving structure.
[0015] Further, the opposite side of the fixed plate is fixedly provided with a motor one, the output end of the motor one is fixedly connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a rotating disc, the opposite side of the rotating disc is fixedly provided with an annular sliding groove, the opposite side of the rotating disc is fixedly provided with an annular sliding seat, the annular sliding seat is provided with a plurality of rolling balls at one end, and the annular sliding seat is slidably connected into the annular sliding groove through the rolling balls.
[0016] Further, the polishing structure comprises:
[0017] A cylinder is fixedly installed at the middle of the top of the moving seat;
[0018] An installation plate is fixedly connected to the bottom of the output end of the cylinder;
[0019] A polisher is fixedly installed at the bottom of the installation plate.
[0020] Further, the dust removal structure comprises:
[0021] A dust collecting box is fixedly installed at the front end of the top of the moving seat;
[0022] A negative air pressure machine is fixedly installed at the top of the dust collecting box;
[0023] A dust suction hose is fixedly communicated at both ends of the dust collecting box;
[0024] An annular dust suction cover is fixedly connected to the bottom of the installation plate, the annular dust suction cover is arranged outside the polisher, and one end of the dust suction hose is communicated with the inner top of the annular dust suction cover.
[0025] Further, the bottom of the base is fixedly connected with supporting legs at four corners.
[0026] Compared with the prior art, the utility model has the advantages of:
[0027] (1) In the utility model, the C-shaped clamping frame is driven to move towards each other by the electric push rod one, so that the left and right ends of the metal casting are clamped and fixed, the pressing plate is driven to move downwards by the electric push rod two, so that the upper and lower ends of the metal casting are pressed and fixed, the bidirectional screw rod is driven to rotate by the motor two, the bidirectional screw rod drives the side clamping plates at both ends to move towards each other, so that the front and rear ends of the metal casting are clamped and fixed, so that the metal casting is clamped and fixed in all directions, the fixing effect is good, the situation that the metal casting falls during turning is avoided, the metal casting can be automatically clamped, time and labor are saved, and the polishing efficiency of metal casting processing is improved.
[0028] (2) The utility model discloses a setting through the movement of structure, through motor three drive screw rod rotation, and the mobile seat can drive the straight line motion of polishing machine of screw rod left and right movement, and the mobile seat can drive the C type clamping frame on fixed clamping metal casting rotation, also can conveniently adjust the position of metal casting surface polishing, need not repeatedly dismounting down metal casting and re -fixing, thereby improve the efficiency of metal casting processing polishing. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a kind of polishing device for metal casting processing of the utility model Figure 1 .
[0030] Figure 2 It is a kind of polishing device for metal casting processing of the utility model Figure 2 .
[0031] Figure 3 It is the front view of the polishing device for metal casting processing of the utility model.
[0032] Figure 4 It is the side view of the polishing device for metal casting processing of the utility model.
[0033] Figure 5 It is the overhead view of the polishing device for metal casting processing of the utility model.
[0034] Figure 6 It is the Figure 5 enlarged structure diagram of the polishing device for metal casting processing of the utility model in A place.
[0035] Indicated in the drawing: 1, base plate;2, fixed plate;3, overturn structure;31, turntable;32, motor one;33, rotating shaft;34, annular sliding slot;35, annular sliding seat;36, ball;4, clamping structure;41, electric push rod one;42, C type clamping frame;43, electric push rod two;44, pressing plate;45, rectangular slot;46, two-way screw;47, motor two;48, limit rod one;49, side clamping plate;5, movement of structure;51, vertical board;52, screw rod;53, motor three;54, limit rod two;55, mobile seat;6, polishing structure;61, air cylinder;62, mounting plate;63, polishing machine;7, dust removal structure;71, dust collection box;72, negative wind pressure machine;73, dust absorption hose;74, annular dust absorption cover;8, support leg. DETAILED DESCRIPTION
[0036] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses consistent with some aspects of this disclosure as detailed in the appended claims.
[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0038] like Figures 1 to 6 As shown, this embodiment proposes a grinding device for metal casting processing, including a base 1, with fixed plates 2 fixedly connected to both ends of the top of the base 1.
[0039] A flipping structure 3 is provided on the fixed plate 2. The flipping structure 3 includes a turntable 31 located on the opposite side of the fixed plate 2. A motor 32 is fixedly installed on the opposite side of the fixed plate 2. A motor frame is provided on the outside of the motor 32 and is fixedly connected to the surface of the fixed plate 2. A rotating shaft 33 is fixedly connected to the output end of the motor 32. One end of the rotating shaft 33 is fixedly connected to the turntable 31. An annular groove 34 is provided on the opposite side of the fixed plate 2. An annular slide 35 is fixedly connected to the opposite side of the turntable 31. A plurality of balls 36 are installed on one end of the annular slide 35, wherein the plurality of balls 36 are circumferentially distributed. 35 is slidably connected to the annular slide groove 34 via the ball bearing 36. The cooperation of the annular slide groove 34, the annular slide 35 and the ball bearing 36 can relieve the pressure on the rotating shaft 33 and the turntable 31, and prevent the turntable 31 from being difficult to rotate due to the excessive weight of the metal casting. This makes it easier for the turntable 31 to rotate. By starting the motor 32, the rotating shaft 33 is driven to rotate, and the rotating shaft 33 drives the turntable 31 to rotate. At this time, the turntable 31 slides in the annular slide groove 34 via the annular slide 35 and the ball bearing 36, which facilitates the rotation of the clamped and fixed metal casting. This changes the grinding angle of the metal casting and improves the grinding efficiency of the metal casting.
[0040] The turnover structure 3 is provided with a clamping structure 4, the clamping structure 4 includes a motor-driven push rod one 41 fixedly installed at two ends of the opposite side of the rotating disc 31, and the output end of the motor-driven push rod one 41 is fixedly connected with a C-shaped clamping frame 42, wherein a rubber pad one is fixedly connected on the inner wall of the C-shaped clamping frame 42, the C-shaped clamping frame 42 is driven to move towards each other by starting the motor-driven push rod one 41, so as to clamp and fix the left and right ends of the metal casting, and a motor-driven push rod two 43 is fixedly installed at the top of the C-shaped clamping frame 42, the output end of the motor-driven push rod two 43 is fixedly connected with a pressing plate 44, wherein a rubber pad two is fixedly connected on the bottom of the pressing plate 44, and guide rods one are fixedly connected at the top of the pressing plate 44, the guide rods one are inserted into the top of the C-shaped clamping frame 42, so as to limit and guide the movement of the pressing plate 44, the pressing plate 44 is driven to move downwards by starting the motor-driven push rod two 43, so as to cooperate with the C-shaped clamping frame 42 to press and fix the upper and lower ends of the metal casting, a rectangular groove 45 is formed at the lower end of the opposite side of the C-shaped clamping frame 42, bidirectional screws 46 are rotatably inserted into the inner wall of the rectangular groove 45 at both ends, one end of the bidirectional screws 46 extends to the outside of the C-shaped clamping frame 42 and is fixedly connected with a motor two 47 at the end, wherein a motor rack two is arranged on the outside of the motor two 47, and the motor rack two is fixedly connected to the outer surface of the C-shaped clamping frame 42, limit rods one 48 are fixedly connected to the inner wall of the rectangular groove 45 at both ends, the limit rods one 48 are arranged on the opposite side of the bidirectional screws 46, side clamping plates 49 are symmetrically and slidably connected to the limit rods one 48, the movement of the side clamping plates 49 can be limited and guided by the limit rods one 48, so that the side clamping plates 49 move more stably, one end of the side clamping plates 49 is threadedly connected to the bidirectional screws 46, wherein a rubber pad three is fixedly connected to the opposite side of the side clamping plates 49, the friction between the metal casting and the rubber pad one, the rubber pad two and the rubber pad three can be increased, so that the metal casting is clamped and fixed more firmly, and excessive clamping can be prevented, the bidirectional screws 46 are driven to rotate by starting the motor two 47, the side clamping plates 49 at both ends are driven to move towards each other by the bidirectional screws 46, so as to clamp and fix the front and rear ends of the metal casting, so that the metal casting is clamped and fixed in all directions, and the fixing effect is good.
[0041] The top of the base 1 is provided with a moving structure 5, the moving structure 5 comprises vertical plates 51 fixedly connected to the top of the base 1 at four corners, the top of the base 1 is provided with a screw rod 52 rotatably inserted between the two end vertical plates 51, one end of the screw rod 52 extends outside the vertical plate 51 and the end is fixedly connected with a motor three 53, wherein the outer side of the motor three 53 is provided with a motor rack three, the motor rack three is fixedly connected to the surface of the fixed plate 2, the top of the base 1 is provided with a limiting rod two 54 fixedly connected between the two end vertical plates 51, a moving seat 55 is slidably connected to the limiting rod two 54, the limiting rod two 54 can limit and guide the movement of the moving seat 55, so that the moving seat 55 moves more stably, one end of the moving seat 55 is threadedly connected to the screw rod 52, the screw rod 52 is driven to rotate by starting the motor three 53, and the moving seat 55 is driven to move left and right on the limiting rod two 54, so as to facilitate the adjustment of the position of the metal casting surface polishing.
[0042] The moving structure 5 is provided with a polishing structure 6, the polishing structure 6 comprises a pneumatic cylinder 61 fixedly installed on the top of the moving seat 55, and the output end of the pneumatic cylinder 61 is fixedly connected with a mounting plate 62, wherein the top of the mounting plate 62 is fixedly connected with guide rods two at two ends, the guide rods two are inserted into the top of the moving seat 55, so as to limit and guide the movement of the mounting plate 62, and the bottom of the mounting plate 62 is fixedly installed with a polisher 63, by starting the pneumatic cylinder 61 and the polisher 63, the polishing head at the lower end of the polisher 63 is driven to polish the surface of the metal casting.
[0043] The moving structure 5 is provided with a dust removal structure 7, the dust removal structure 7 comprises a dust collection box 71 fixedly installed on the top of the moving seat 55, wherein the dust collection box 71 is rotatably connected with a sealing box door at the front end, the dust collection box 71 is fixedly installed with a negative air pressure machine 72 at the top, wherein an intercepting filter screen is fixedly installed on the inner wall of the dust collection box 71 at the top corresponding to the position of the negative air pressure machine 72, the setting of the intercepting filter screen can prevent the absorbed dust and debris from entering the inside of the negative air pressure machine 72 to cause damage, the dust collection box 71 is fixedly communicated with dust suction hoses 73 at two ends, the bottom of the mounting plate 62 is fixedly connected with a ring-shaped dust suction hood 74, the ring-shaped dust suction hood 74 is arranged outside the polisher 63, one end of the dust suction hose 73 is communicated with the inside of the ring-shaped dust suction hood 74, when the pneumatic cylinder 61 drives the mounting plate 62 and the polisher 63 to move downward, the ring-shaped dust suction hood 74 and the dust suction hose 73 are simultaneously driven to move downward, so that the ring-shaped dust suction hood 74 arranged above the polishing head of the polisher 63 can timely absorb the dust and debris generated in the polishing process, reduce the pollution caused to the environment, and avoid affecting the health of employees.
[0044] The bottom of the base 1 is fixedly connected with supporting legs 8 at four corners, the supporting legs 8 can provide stable support for the device.
[0045] The utility model discloses in the specific implementation, first place the metal casting to be polished in C type clamping frame 42 middle after using, then start electric push rod no. 1 41 drive C type clamping frame 42 move towards each other, and then the left and right ends of metal casting are clamped and fixed, after starting electric push rod no. 2 43 drive the pressing plate 44 moves down, and then cooperate C type clamping frame 42 and press the both ends of metal casting and fix, after starting motor no. 2 47 drive two -way screw rod 46 rotates, and two -way screw rod 46 drive both ends side clamping plate 49 move towards each other on the stop rod no. 1 48, and then the front and rear ends of metal casting are clamped and fixed, thereby metal casting each direction is clamped and fixed, then start air cylinder 61 and polisher 63, and then drive polisher 63 and annular dust hood 74 synchronous down, thereby drive the polishing head of polisher 63 lower end and polish the surface of metal casting, simultaneously start negative wind pressure machine 72, make dust collection box 71, dust collection hose 73 and annular dust hood 74 form negative pressure, and then annular dust hood 74 can absorb the dust and debris generated in the polishing process in time, reduce the pollution caused to the environment, avoid the influence on the health of staff, in the polishing process, start motor no. 3 53 drive screw rod 52 rotates, and screw rod 52 drive moving seat 55 move left and right on the stop rod no. 2 54, and moving seat 55 can drive polisher 63 linear motion, convenient for adjusting the position of metal casting surface polishing, after polishing one end of metal casting is completed, close polisher 5 again, start air cylinder 61 and drive polisher 5 up, after starting motor no. 1 32 drive rotating shaft 33 rotates, and rotating shaft 33 drive turntable 31 rotates, and then conveniently drive the clamped and fixed metal casting and rotate to other polishing angles, close motor no. 1 32, then start air cylinder 61 and polisher 63 again, and polish until the metal casting to be polished is completed, the fixing effect is good, and the metal casting will not shake or fall during the processing and polishing, and the metal casting can be clamped automatically, without rotating a lot of thread rods for clamping and fixing, convenient for rotating the metal casting clamped and fixed on the C type clamping frame 42, and also convenient for adjusting the position of metal casting surface polishing, without repeatedly disassembling and fixing the metal casting, high degree of automation, save time and effort, improve the polishing efficiency of metal casting processing, thereby improve the practicability of the device.
[0046] The electrical components in this document are all connected to the main controller and 220V mains electricity, and the main controller can be a computer or other conventional known device that can be controlled, and the detailed description of known functions and known components is omitted in the specific embodiment of the disclosure. To ensure the compatibility of the device, the operation means used are consistent with the parameters of the market appliances, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0047] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A polishing device for metal casting processing, characterized by: Include: Base (1), the top of the base (1) is fixedly connected with a fixed plate (2) at both ends; The turnover structure (3) is provided on the fixed plate (2), and the turnover structure (3) comprises a rotating disc (31) provided on the opposite side of the fixed plate (2); The clamping structure (4) is provided on the turnover structure (3), and the clamping structure (4) comprises an electric push rod (41) fixedly installed at both ends of the opposite side of the rotating disc (31), and the output end of the electric push rod (41) is fixedly connected with a C-shaped clamping frame (42), the top of the C-shaped clamping frame (42) is fixedly installed with an electric push rod (43), the output end of the electric push rod (43) is fixedly connected with a pressing plate (44), and the lower end of the opposite side of the C-shaped clamping frame (42) is provided with a rectangular groove (45), the inner wall of the rectangular groove (45) is rotatably connected with a double-screw rod (46) at both ends, one end of the double-screw rod (46) extends to the outside of the C-shaped clamping frame (42) and is fixedly connected with a motor (47) at the end, the inner wall of the rectangular groove (45) is fixedly connected with a limiting rod (48) at both ends, the limiting rod (48) is provided on the opposite side of the double-screw rod (46), and the limiting rod (48) is symmetrically and slidably connected with a side clamping plate (49) on the limiting rod (48), one end of the side clamping plate (49) is threadedly connected with the double-screw rod (46); The moving structure (5) is provided on the top of the base (1), and the moving structure (5) comprises a vertical plate (51) fixedly connected with the top of the base (1) at four corners, a screw rod (52) is provided at the top rear end of the base (1), the screw rod (52) is rotatably inserted between the two end vertical plates (51), one end of the screw rod (52) extends to the outside of the vertical plate (51) and is fixedly connected with a motor (53) at the end, a limiting rod (54) is provided at the top front end of the base (1), the limiting rod (54) is fixedly connected between the two end vertical plates (51), and a moving seat (55) is slidably connected with the limiting rod (54), one end of the moving seat (55) is threadedly connected with the screw rod (52); The polishing structure (6) is provided on the moving structure (5); The dust removal structure (7) is provided on the moving structure (5).
2. The polishing apparatus for metal casting processing according to claim 1, characterized by: The opposite side of the fixed plate (2) is fixedly installed with a motor (32), the output end of the motor (32) is fixedly connected with a rotating shaft (33), one end of the rotating shaft (33) is fixedly connected with the rotating disc (31), the opposite side of the fixed plate (2) is provided with an annular sliding groove (34), the opposite side of the rotating disc (31) is fixedly connected with an annular sliding seat (35), a plurality of ball bearings (36) are installed at one end of the annular sliding seat (35), and the annular sliding seat (35) is slidably connected in the annular sliding groove (34) through the ball bearings (36).
3. The polishing apparatus for metal casting processing according to claim 1, characterized by: The polishing structure (6) comprises: A cylinder (61) is fixedly installed on the top of the moving seat (55); An installation plate (62) is fixedly connected to the output end of the cylinder (61). A grinding machine (63) is fixedly installed at the bottom of the mounting plate (62).
4. The polishing apparatus for metal casting processing according to claim 3, characterized by: The dust removal structure (7) comprises: A dust collecting box (71) is fixedly installed at the top front end of the moving seat (55); A negative air pressure machine (72) is fixedly installed at the top of the dust collecting box (71); A dust collecting hose (73) is fixedly communicated at both ends of the dust collecting box (71); A ring-shaped dust collecting cover (74) is fixedly connected to the bottom of the mounting plate (62), and is arranged outside the grinding machine (63); one end of the dust collecting hose (73) is communicated with the inner upper end of the ring-shaped dust collecting cover (74).
5. The polishing apparatus for metal casting processing according to claim 1, characterized by: Support legs (8) are fixedly connected to the four corners of the bottom of the base (1).
Citation Information
Patent Citations
Polishing and clamping device for metal casting machining
CN221088440U