Rust removal device for steel wire rope machining
By designing a rust removal device for wire rope processing, the problems of complex structure and low rust removal efficiency of existing equipment have been solved, achieving efficient rust removal and environmental protection, and ensuring the health of workers and the cleanliness of the working environment.
Patent Information
- Application Number
- CN202423062055.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing wire rope rust removal equipment has a complex structure, low rust removal efficiency, and the detached oxide layer is directly scattered on the ground, affecting the cleanliness of the working environment.
A rust removal device for steel wire rope processing was designed, comprising a rust removal box, an observation window, a limiting plate, a grinding head, a collection box, and a drive system. The processing status can be observed through the observation window, the oxide layer can be collected using the collection box, and the debris can be cleaned up using a sponge block to prevent the debris from scattering everywhere.
It improves rust removal efficiency, protects the health of operators and the cleanliness of the working environment, prevents oxide layer from falling off, and ensures the quality of wire rope.
Smart Images
Figure CN223589056U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire rope processing technology, and in particular to a rust removal device for wire rope processing. Background Technology
[0002] A wire rope is a helical bundle of steel wires that meet the requirements of mechanical properties and geometric dimensions, twisted together according to certain rules. A wire rope consists of steel wires, a rope core, and lubricant. A wire rope is first made by twisting multiple layers of steel wires into strands, and then, with the rope core as the center, a certain number of strands are twisted into a helical shape.
[0003] Currently, during the production process of steel wire ropes, the oxide scale on their surface needs to be removed. Existing steel wire rope rust removal equipment has a complex structure, low rust removal efficiency, and the detached oxide layer is directly scattered on the ground, affecting the cleanliness of the working environment.
[0004] To address this, we designed a rust removal device for steel wire rope processing. Utility Model Content
[0005] The purpose of this invention is to solve the problems of existing wire rope rust removal equipment, which has a complex structure, low rust removal efficiency, and the detached oxide layer is directly scattered on the ground, affecting the cleanliness of the working environment. Therefore, a rust removal device for wire rope processing is proposed.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A rust removal device for steel wire rope processing includes a rust removal box. The rust removal box has symmetrically arranged observation windows on both sides. Multiple observation windows are fixedly connected to a push block. The rust removal box has a side-opening feed inlet through which a steel wire rope passes. First limiting plates are symmetrically arranged on both sides of the rust removal box and fixedly connected. Multiple first limiting plates have first screws passing through them. One end of each first screw is fixedly connected to a first grinding head, which is located on both sides of the steel wire rope. The other end of each first screw is fixedly connected to a first limiting cap.
[0008] Preferably, the rust removal box is fixedly connected to the upper and lower sides by second limiting plates, and a second screw is provided through the multiple second limiting plates. A second grinding head is fixedly connected to one end of the multiple second screws. The multiple second grinding heads are located on both sides of the wire rope, and a second limiting cap is fixedly connected to the other end of the multiple second screws.
[0009] Preferably, a first collection box is fixedly connected below the rust removal box, and a second collection box is fixedly connected below the rust removal box. Both the first and second collection boxes are in communication with the inner cavity of the rust removal box.
[0010] Preferably, the rust removal box is internally provided with a support plate fixedly connected, the support plate is internally provided with a sponge block attached, and the support plate is located on one side of the plurality of second polishing heads.
[0011] Preferably, the rust removal box is internally provided with a support plate fixedly connected, the support plate is internally provided with a sponge block attached, and the support plate is located on one side of the plurality of second polishing heads.
[0012] Preferably, the rust removal box is internally provided with a support plate fixedly connected, the support plate is internally provided with a sponge block attached, and the support plate is located on one side of the plurality of second polishing heads.
[0013] The rust removal device for steel wire rope processing has the advantages that:
[0014] 1、The rust removal box is internally provided with a support plate fixedly connected, the support plate is internally provided with a sponge block attached, and the support plate is located on one side of the plurality of second polishing heads.
[0015] 2、The rust removal box is internally provided with a support plate fixedly connected, the support plate is internally provided with a sponge block attached, and the support plate is located on one side of the plurality of second polishing heads.
[0016] 3、The rust removal box is internally provided with a support plate fixedly connected, the support plate is internally provided with a sponge block attached, and the support plate is located on one side of the plurality of second polishing heads. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The rust removal device for steel wire rope processing has the advantages that:
[0018] Figure 2 The rust removal device for steel wire rope processing has the advantages that:
[0019] Figure 3 The rust removal device for steel wire rope processing has the advantages that:
[0020] Figure 4 The rust removal device for steel wire rope processing has the advantages that:
[0021] In the diagram: 1. Rust removal box; 2. Observation window; 3. First collection box; 4. Second collection box; 5. Drive plate; 6. Drive motor; 7. Winding roller; 8. Fixing leaf; 9. Positioning hole; 10. Steel wire rope; 11. Support leg; 12. Foot plate; 13. First limiting plate; 14. First screw; 15. First limiting cap; 16. Second limiting plate; 17. Second screw; 18. Second limiting cap; 19. First grinding head; 20. Second grinding head; 21. Support plate; 22. Sponge block. Detailed Implementation
[0022] Reference Figures 1-4 As shown, a rust removal device for steel wire rope processing includes a rust removal box 1. The rust removal box 1 has observation windows 2 symmetrically arranged on both sides. Multiple observation windows 2 are fixedly connected with push blocks. When removing rust from steel wire rope 10, the internal processing condition can be observed through multiple observation windows 2 without frequently opening the observation windows 2. This ensures that debris will not float around during the operation, effectively protecting the health of the workers and the cleanliness of the working environment.
[0023] Reference Figure 2 and Figure 3 As shown, the rust removal box 1 has a side-opening feed inlet, through which a steel wire rope 10 passes. The two sides of the rust removal box 1 are symmetrically provided with first limiting plates 13 for fixed connection. Multiple first limiting plates 13 are provided with first screws 14 passing through them. One end of the multiple first screws 14 is provided with a first grinding head 19 for fixed connection. The multiple first grinding heads 19 are located on both sides of the steel wire rope 10. The other end of the multiple first screws 14 is provided with a first limiting cap 15 for fixed connection. The steel wire rope 10 is ground and rusted by the multiple first grinding heads 19.
[0024] The rust removal box 1 is fixedly connected to the upper and lower sides by second limiting plates 16. Second screws 17 are provided through the multiple second limiting plates 16. A second grinding head 20 is fixedly connected to one end of the multiple second screws 17. The multiple second grinding heads 20 are located on both sides of the wire rope 10. A second limiting cap 18 is fixedly connected to the other end of the multiple second screws 17. The upper and lower sides of the wire rope 10 are ground and rusted by the multiple second grinding heads 20.
[0025] A first collection box 3 is fixedly connected to the bottom of the rust removal box 1, and a second collection box 4 is fixedly connected to the bottom of the rust removal box 1. Both the first collection box 3 and the second collection box 4 are connected to the inner cavity of the rust removal box 1. The first collection box 3 and the second collection box 4 can collect the oxide layer that falls off after polishing.
[0026] Specifically, a first collection box 3 is provided below the first grinding head 19, and a second collection box 4 is provided below the second grinding head 20, which can collect the oxide layer that falls off after grinding to avoid affecting the health of the operators.
[0027] A plurality of support legs 11 are fixedly connected below the rust removal box 1, and one end of the plurality of support legs 11 is provided with a foot plate 12 fixedly connected.
[0028] Referring to Figure 1 and Figure 4 As shown in the figure, the rust removal box 1 is internally provided with a support plate 21 fixedly connected, and the support plate 21 is internally provided with a sponge block 22 attached.
[0029] Specifically, the sponge block 22 can clean the debris remaining on the surface after rust removal, so as to avoid the debris remaining on the surface of the steel wire rope 10 and causing the quality of the steel wire to decrease.
[0030] The rust removal box 1 is provided with a plurality of driving plates 5 fixedly connected on one side, a plurality of winding rollers 7 are rotatably connected on the driving plates 5, the winding rollers 7 are provided with positioning holes 9 penetrating through, the positioning holes 9 are convenient for fixing the steel wire rope 10, one end of the winding roller 7 is provided with a driving motor 6, the driving motor 6 is provided with a fixed page 8 fixedly connected, the fixed page 8 is fixedly connected with the driving plate 5, the driving motor 6 is rotated to drive the winding roller 7 to rotate, so as to pull the steel wire rope 10 to move in the rust removal box 1, and the first polishing head 19 and the second polishing head 20 are matched to remove rust.
[0031] The working principle of the utility model is as follows: first, one end of the steel wire rope 10 is fixed on the winding roller 7, the winding roller 7 is provided with the positioning hole 9 penetrating through, the positioning hole 9 is convenient for fixing the steel wire rope 10, the driving motor 6 is rotated to drive the winding roller 7 to rotate, so as to pull the steel wire rope 10 to move in the rust removal box 1.
[0032] Then, the first collection box 3 is fixedly connected below the rust removal box 1, the second collection box 4 is fixedly connected below the rust removal box 1, the first collection box 3 and the second collection box 4 are communicated with the inner cavity of the rust removal box 1, the first collection box 3 is arranged below the first polishing head 19, and the second collection box 4 is arranged below the second polishing head 20, so as to collect the oxide layer falling off after polishing, and avoid affecting the health of the operator.
[0033] Finally, the observation windows 2 are symmetrically arranged on both sides of the rust removal box 1, and a plurality of hand pushing blocks are fixedly connected on the observation windows 2, when the steel wire rope 10 is rust-removed, the internal processing condition can be observed through the plurality of observation windows 2, the observation windows 2 do not need to be frequently opened, the debris can not be scattered everywhere in the work, the health of the workers and the clean working environment are effectively ensured.
[0034] The above is only a preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A rust removing device for steel wire rope processing, comprising a rust removing box (1), characterized in that, The rust removal box (1) is symmetrically provided with observation windows (2) on both sides. Multiple observation windows (2) are fixedly connected with push blocks. The rust removal box (1) is provided with a feed inlet on the side. A steel wire rope (10) passes through the feed inlet. The rust removal box (1) is symmetrically provided with first limiting plates (13) fixedly connected on both sides. Multiple first limiting plates (13) are provided with first screws (14) passing through them. Multiple first screws (14) are provided with first grinding heads (19) fixedly connected at one end. Multiple first grinding heads (19) are located on both sides of the steel wire rope (10). Multiple first screws (14) are provided with first limiting caps (15) fixedly connected at the other end.
2. The rust removing device for steel wire rope processing according to claim 1, characterized by The rust removal box (1) is fixedly connected to the upper and lower sides by second limiting plates (16). Multiple second limiting plates (16) are provided with second screws (17) passing through them. Multiple second screws (17) are fixedly connected to a second grinding head (20) at one end. Multiple second grinding heads (20) are located on both sides of the wire rope (10). Multiple second screws (17) are fixedly connected to a second limiting cap (18) at the other end.
3. The rust removing device for steel wire rope processing according to claim 1, characterized in that, The rust removal box (1) is fixedly connected to a first collection box (3) below it, and a second collection box (4) is fixedly connected to the rust removal box (1) below it. Both the first collection box (3) and the second collection box (4) are connected to the inner cavity of the rust removal box (1).
4. The rust removing device for steel wire rope processing according to claim 2, characterized by The rust removal box (1) is fixedly connected to a support plate (21), and a sponge block (22) is attached inside the support plate (21). The support plate (21) is located on one side of multiple second grinding heads (20).
5. The rust removing device for steel wire rope processing according to claim 1, characterized by The rust removal box (1) is provided with multiple fixedly connected support legs (11) at the bottom, and one end of each of the multiple support legs (11) is fixedly connected with a foot plate (12).
6. The rust removing device for steel wire rope processing according to claim 1, characterized by The rust removal box (1) has multiple fixedly connected drive plates (5) on one side. The multiple drive plates (5) are provided with rotatingly connected winding rollers (7). The winding rollers (7) are provided with positioning holes (9) through them. One end of the winding rollers (7) is provided with a drive motor (6). The drive motor (6) is provided with a fixing page (8) for fixed connection. The fixing page (8) is fixedly connected to the drive plate (5).