Pickaxing ball feeding device

Abstract

The utility model discloses a pickaxe ball feeding device which comprises a fixing assembly. The pneumatic assembly is arranged at the bottom of the fixing assembly and is used for transporting; the electromagnetic assembly is arranged on one side of the pneumatic assembly and extends outwards; the pneumatic assembly is supported by the fixing assembly to be matched with the electromagnetic assembly, full-automatic feeding is carried out, the feeding speed is changed, and synchronous metering is carried out during feeding. According to the automatic feeding device, the pneumatic assembly is matched with the electromagnetic assembly, the pickaxe ball is firstly sucked up, then the pickaxe ball is impacted through the electromagnetic assembly, and finally, full-automatic feeding is achieved in a mode of being matched with air blowing, and the feeding speed is greatly increased.

Description

TECHNICAL FIELD

[0001] The utility model relates to pick ball feeding technology field, especially pick ball feeding device. BACKGROUND

[0002] At present, in the secondary processing flow of pick ball, a crucial step is to transport it accurately and efficiently to the inside of the grinding machine for meticulous grinding treatment. However, the existing pick ball feeding mode mostly relies on manual operation or uses a simple mechanical filling device. These means usually push or pour the pick ball through the feed port of the grinding machine into its internal space, thereby completing the entire feeding process. This traditional feeding mode exposes many deficiencies in actual application:

[0003] First, from the efficiency point of view, whether manual or simple mechanical operation, it is impossible to realize the rapid and continuous feeding of pick balls. Manual operation is limited by physical strength and speed, and it is difficult to maintain high efficiency for a long time. Simple machinery often lacks automation and intelligence, and cannot effectively shorten the feeding cycle. This directly leads to low efficiency of the entire secondary processing flow, increasing production cost and time consumption.

[0004] Secondly, in terms of measurement and control, the existing feeding mode lacks accuracy. Manual estimation or simple mechanical devices can hardly accurately control the weight of pick balls in each feeding, which not only makes the quality of each processing batch uneven, but also easily leads to the weight of feeding exceeding the design capacity limit of the grinding machine. Once the capacity limit is exceeded, not only the grinding effect will be affected, but also the grinding machine may be unnecessarily worn out or even damaged, further increasing maintenance cost and safety risk.

[0005] Therefore, the existing feeding device needs to be improved to meet the requirements of modern production for high efficiency, accuracy and automation. By introducing advanced automation technology, accurate measurement system and intelligent control system, the feeding speed and accuracy can be significantly improved, and manual intervention can be reduced, so as to ensure the processing quality, greatly improve the production efficiency, reduce the operating cost, and promote the technological progress and industrial upgrading of pick ball secondary processing industry. CONTENT OF THE UTILITY MODEL

[0006] The utility model overcomes the deficiencies of the prior art, and realizes the above-mentioned purposes by using a pick ball feeding device to solve the problems in the background technology.

[0007] A pick ball feeding device, comprising:

[0008] A fixing assembly;

[0009] A pneumatic assembly arranged at the bottom of the fixing assembly for transportation; and

[0010] An electromagnetic assembly is arranged to extend outwardly from one side of the pneumatic assembly;

[0011] The pneumatic assembly and the electromagnetic assembly are supported by the fixing assembly to realize full-automatic feeding, change the feeding rate and realize synchronous metering during feeding.

[0012] As a further scheme of the utility model, the pneumatic assembly comprises a conveying pipe arranged at the bottom of the fixing assembly, a sealing plate arranged in the inner cavity of the conveying pipe and a counting switch arranged at the top of the inner cavity of the conveying pipe. The arrangement of the counting switch can monitor the number of materials passing in real time, provide data support for material management in the production process and enhance the automatic monitoring capability of the system.

[0013] As a further scheme of the utility model, the counting switch is arranged on the side of the sealing plate away from the electromagnetic assembly. Such a layout avoids electromagnetic interference, ensures the accuracy and stability of the counting switch and improves the reliability of the whole system.

[0014] As a further scheme of the utility model, one end of the conveying pipe away from the discharge hose is provided with an air groove, the outer side of the air groove is provided with a connecting pipe, the other end of the connecting pipe is in communication with the bottom of the discharge hose. The design of the air groove and the connecting pipe optimizes the material flow path, reduces the risk of material blockage and improves the efficiency of pneumatic transmission.

[0015] As a further scheme of the utility model, the inner cavity of the conveying pipe is symmetrically provided with a sliding groove, and the conveying pipe is slidably connected with the electromagnetic assembly through the sliding groove. The design of the sliding groove enables the electromagnetic assembly to move smoothly and accurately, thereby providing a reliable mechanical basis for adjusting the material flow.

[0016] As a further scheme of the utility model, the electromagnetic assembly comprises a sealing disc arranged in the inner cavity of the conveying pipe and a sealing plug arranged on the side wall of the sealing disc, and the sealing plug is matched with the air groove. The combination of the sealing disc and the sealing plug effectively prevents gas leakage, ensures the continuity and stability of pneumatic transmission and improves the energy utilization efficiency.

[0017] As a further scheme of the utility model, a transmission plate is arranged below the sealing plug, the transmission plate is fixedly connected with the sealing disc, and the transmission plate is sleeved with the conveying pipe through the sliding groove. The design of the transmission plate enhances the structural strength of the electromagnetic assembly and ensures that the sealing plug can accurately and rapidly respond to the electromagnetic signal, thereby improving the response speed of the system.

[0018] As a further scheme of the utility model: the end face of the transmission plate penetrating the transportation pipe extends to its outside, the other end of the transmission plate is provided with an electromagnet at intervals, and the electromagnet is fixedly connected with the bottom of the fixed assembly. The cooperation of the electromagnet and the transmission plate realizes remote and non-contact control, simplifies the operation process, and improves the safety and flexibility of the system.

[0019] As a further scheme of the utility model: the fixed assembly comprises a fixed plate, the fixed plate has receiving grooves in a rectangular array, two of the receiving grooves are communicated with each other, a pressure relief pipe is provided in the bottom of one of the communication grooves, the fixed plate is sleeved with an extension rod through the receiving groove, and the extension rod extends to the outside of the fixed plate through the side wall of the fixed plate.

[0020] As a further scheme of the utility model: the fixed plate is provided with a pressing plate symmetrically on both sides, and the inner wall of the pressing plate is fixedly connected with the extension rod. The design of the pressing plate further enhances the stability of the extension rod, and ensures the reliability and durability of the entire fixed assembly when bearing load.

[0021] Compared with the prior art, the utility model has the following technical effects:

[0022] By adopting the above technical scheme, the pneumatic assembly cooperates with the electromagnetic assembly to first suck up the pick ball, then impact the pick ball through the electromagnetic assembly, and finally realize full-automatic feeding in cooperation with the blowing mode, so that the feeding rate is greatly increased. BRIEF DESCRIPTION OF DRAWINGS

[0023] The specific embodiments of the utility model will be described in detail below with reference to the drawings:

[0024] Figure 1 The structure schematic view of the pick ball feeding device provided in the application is shown in the figure;

[0025] Figure 2 The structure explosion view of the fixed plate of the pick ball feeding device provided in the application is shown in the figure;

[0026] Figure 3 The connection structure schematic view of the transportation pipe of the pick ball feeding device provided in the application is shown in the figure;

[0027] Figure 4 The structure bottom view of the fixed plate of the pick ball feeding device provided in the application is shown in the figure;

[0028] Figure 5 The internal structure schematic view of the transportation pipe of the pick ball feeding device provided in the application is shown in the figure;

[0029] Figure 6 The connection structure diagram of the sealing plate of the pick ball feeding device is provided.

[0030] In the figure: 1, fixed assembly; 101, fixed plate; 102, storage groove; 103, communication groove; 104, telescopic rod; 105, pressing plate; 106, pressure relief pipe; 2, pneumatic assembly; 201, air pump; 202, conveying pipe; 203, feeding hose; 204, discharging hose; 205, connecting pipe; 206, sealing plate; 207, air groove; 208, sliding groove; 209, counting switch; 3, electromagnetic assembly; 301, electromagnet; 302, transmission plate; 303, sealing disc; 304, sealing plug. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] Please refer to Figure 1 , Figure 2 and Figure 3 In the embodiments of the present application, a pick ball feeding device comprises:

[0033] The fixed assembly 1 is provided at the bottom with a pneumatic assembly 2 for conveying, and the pneumatic assembly 2 is provided at one side with an outwardly extending electromagnetic assembly 3. The pneumatic assembly 2 comprises a conveying pipe 202 embedded at the bottom of the fixed assembly 1. The top pipe of the conveying pipe 202 is connected with an air pump 201, and the air pump 201 is located at the top of the fixed assembly 1. The bottom pipe at one side of the conveying pipe 202 is connected with a feeding hose 203, and the other end of the conveying pipe 202 is connected with a discharging hose 204.

[0034] As shown in Figure 4 and Figure 5 , the pneumatic assembly 2 further comprises a sealing plate 206 hinged in the inner cavity of the conveying pipe 202. The top of the inner cavity of the conveying pipe 202 is embedded with a counting switch 209, and the counting switch 209 is located at the side of the sealing plate 206 away from the electromagnetic assembly 3.

[0035] As shown in Figure 6 , the connection structure diagram of the sealing plate is shown;

[0036] When the pick ball moves inside the conveying pipe 202, it will hit the sealing plate 206, and then press the counting switch 209 through the sealing plate 206, so as to realize counting.

[0037] As Figure 3 With Figure 5 shown, the transport pipe 202 away from the end of the discharge hose 204 through the air groove 207, and the air groove 207 outside the connection with the adapter pipe 205, the other end of the adapter pipe 205 and the bottom of the discharge hose 204 communication, transport pipe 202 cavity symmetry opening has a chute 208, and the transport pipe 202 through the chute 208 and electromagnetic assembly 3 sliding connection.

[0038] Example 2, the pick ball feeding device provided in example 1 is further optimized, specifically, as Figure 5 shown, the electromagnetic assembly 3 includes a sealing disc 303 arranged in the inner cavity of the transport pipe 202, and the side wall of the sealing disc 303 is fixedly installed with a sealing plug 304, and the sealing plug 304 is matched with the air groove 207, and the sealing plug 304 is arranged below the transmission plate 302, and the transmission plate 302 is fixedly connected with the sealing disc 303, and the transmission plate 302 is sleeved with the transport pipe 202 through the sliding groove 208;

[0039] The transmission plate 302 extends to the outside of the transport pipe 202 through the end face of the transport pipe 202, and the other end of the transmission plate 302 is spaced apart from the electromagnet 301, and the electromagnet 301 is fixedly connected with the bottom of the fixed assembly 1.

[0040] The outer side of the sealing disc 303 is provided with a sealing ring, which is in extrusion contact with the inner wall of the transport pipe 202, so as to form a seal, and the two sides of the transmission plate 302 are also provided with sealing rings, so as to be sealed with the transport pipe 202 through the sliding groove 208. Under normal conditions, the electromagnet 301 is started, and the magnet inside the sealing disc 303 is attracted. When the pick ball is transported to the inside of the transport pipe 202, the current direction of the electromagnet 301 is changed, and then repels the sealing disc 303, and instantly pushes the sealing disc 303 to move.

[0041] In this embodiment, as Figure 1 , Figure 2 With Figure 3 shown, the fixed assembly 1 includes a fixed plate 101, and the rectangular array of the fixed plate 101 has a receiving groove 102. Two of the four groups of receiving grooves 102 are communicated with a communication groove 103. A group of communication grooves 103 is provided with a pressure relief pipe 106 at the bottom. The fixed plate 101 is sealed with a telescopic rod 104 through the receiving groove 102, and the telescopic rod 104 extends to the outside of the fixed plate 101 through the side wall of the fixed plate 101. The two sides of the fixed plate 101 are symmetrically provided with a pressing plate 105, and the inner wall of the pressing plate 105 is fixedly connected with the telescopic rod 104.

[0042] The inside of the receiving groove 102 is continuously pressurized through the communication groove 103, so as to push the telescopic rod 104 and the pressing plate 105 to move, so as to complete the fixation of the device under the action of the two groups of pressing plates 105.

[0043] The use process of the pick ball feeding device is as follows:

[0044] Firstly, the device is taken out and connected with an external power supply, at this time, the air pump 201 is started, the valve body in the pipe groove internally connected with the communication groove 103 is opened, and the valve body in the pipe groove internally connected with the conveying pipe 202 is closed, at this time, the air pump 201 continuously injects air into the inside of the storage groove 102 through the communication groove 103, and the internal air pressure is increased, so as to push the telescopic rod 104 and the pressing plate 105 to move outward, until the device is extruded or clamped and fixed by the two groups of pressing plates 105, at this time, the valve body in the pipe groove connected with the communication groove 103 is closed, and the valve body in the pipe groove internally connected with the conveying pipe 202 is opened;

[0045] At this time, the feeding hose 203 is placed into the inside of the pick ball barrel, and the feeding hose 203 is in contact with the pick ball, at this time, the air pump 201 is started, the air pump 201 cooperates with the pick ball to form negative pressure in the inside of the feeding hose 203, so as to continuously adsorb the feeding hose 203 and the pick ball to the direction of the conveying pipe 202, until the feeding hose 203 is shrunk to the limit, at this time, the negative pressure is continuous, under the action of the negative pressure, the pick ball moves to the inside of the conveying pipe 202 along the feeding hose 203, until the pick ball is adsorbed to the inside of the conveying pipe 202, at this time, the electromagnet 301 is reversely electrified, because the inner cavity of the sealing disc 303 is provided with a magnet, when the electromagnet 301 is reversely electrified, repulsion is generated, which can instantaneously push the pick ball to move to the other end of the conveying pipe 202, and impact the sealing plate 206 hinged in the inside of the conveying pipe 202, after the pick ball moving at high speed impacts and opens the sealing plate 206, the pick ball moves along the feeding hose 204 by inertia, the sealing plate 206 is bent and impacted to the counting switch 209 installed on the other side, the counting switch 209 is counted once every time, so as to judge the quantity of feeding, when the weight of each pick ball is the same, the weight dose can also be realized, at the same time, after the sealing disc 303 moves under the action of the electromagnet 301, the transmission plate 302 installed on the side wall cooperates with the sliding groove 208 and the sealing disc 303, so as to seal the feeding hose 203 and connect the connecting pipe 205, at this time, the feeding hose 203 and the connecting pipe 205 are connected, the feeding hose 203 realizes pressure relief and freely falls, and contacts with the next group of pick balls, the air pump 201 is continuously started, and the air in the feeding hose 204 is extracted through the connected connecting pipe 205 and the feeding hose 204, and is returned to the inside of the feeding hose 204, because the pick ball is rolled by inertia after being impacted, and moves along the feeding hose 204, at this time, the gas output by the air pump 201 can also push the pick ball to move again, until the pick ball is separated from the feeding hose 204 to complete the feeding work, so as to realize the feeding operation repeatedly.

[0046] It will be obvious to a person skilled in the art that the application is not limited to the details of the above-described exemplary embodiments, but that the application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. The embodiments should, therefore, be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalents of the claims are therefore intended to be embraced therein and no single feature or combination of features should be deemed indicative of the scope of the claims.

[0047] Furthermore, it should be understood that although the present specification is described in terms of exemplary embodiments, not every implementation embodies only one independent technical solution, and the specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that a person skilled in the art can understand.

Claims

1. A pick ball feeding device, characterized in that, The utility model relates to a full-automatic feeding device, including: A fixed assembly (1); A pneumatic assembly arranged at the bottom of the fixed assembly (1) for transportation; And An electromagnetic assembly (3) arranged on one side of the pneumatic assembly (2) and extending outward. The pneumatic assembly supported by the fixed assembly cooperates with the electromagnetic assembly to realize full-automatic feeding, change the feeding rate, and realize synchronous metering during feeding.

2. The pick ball loading device of claim 1, wherein The pneumatic assembly (2) includes a transportation pipe (202) arranged at the bottom of the fixed assembly (1), a sealing plate (206) arranged in the inner cavity of the transportation pipe (202), and a counting switch (209) arranged at the top of the inner cavity of the transportation pipe (202).

3. The pick ball loading device of claim 2, wherein The counting switch (209) is arranged on the side of the sealing plate (206) away from the electromagnetic assembly (3).

4. The pick ball loading device of claim 3, wherein The transportation pipe (202) is provided with an air groove (207) at the end away from the discharge hose (204), and the outer side of the air groove (207) is provided with a connecting pipe (205), the other end of the connecting pipe (205) is in communication with the bottom of the discharge hose (204).

5. The pick ball loading device of claim 4, wherein The inner cavity of the transportation pipe (202) is symmetrically provided with a sliding groove (208), and the transportation pipe (202) is slidably connected with the electromagnetic assembly (3) through the sliding groove (208).

6. The pick ball loading device of claim 5, wherein The electromagnetic assembly (3) includes a sealing disc (303) arranged in the inner cavity of the transportation pipe (202), and a sealing plug (304) arranged on the side wall of the sealing disc (303), and the sealing plug (304) is matched with the air groove (207).

7. The pick ball loading device of claim 6, wherein The lower side of the sealing plug (304) is provided with a transmission plate (302), and the transmission plate (302) is fixedly connected with the sealing disc (303), and the transmission plate (302) is sleeved with the transportation pipe (202) through the sliding groove (208).

8. The pick ball loading device of claim 7, wherein, The end face of the transmission plate (302) extends to the outer side of the transportation pipe (202), the other end of the transmission plate (302) is provided with an electromagnet (301) at intervals, and the electromagnet (301) is fixedly connected with the bottom of the fixed assembly (1).

9. The pick ball loading device of claim 8, wherein, The fixed assembly (1) includes a fixed plate (101), the rectangular array of the fixed plate (101) has a receiving groove (102), two of the four groups of receiving grooves (102) are communicated with each other, a group of communication grooves (103) are provided with a pressure relief pipe (106) penetrating through the bottom, the fixed plate (101) is sealedly sleeved with a telescopic rod (104) through the receiving groove (102), and the telescopic rod (104) extends to the outer side of the side wall of the fixed plate (101).

10. The pick ball loading device of claim 9, wherein, The two sides of the fixed plate (101) are symmetrically provided with a pressing plate (105), and the inner wall of the pressing plate (105) is fixedly connected with the telescopic rod (104).

Images