Die cutting compound machine with high safety
By introducing a limit spacing adjustment component and a cooling fan into the die-cutting laminating machine, the problems of foam material offset and high temperature during the die-cutting process were solved, improving die-cutting accuracy and safety.
Patent Information
- Application Number
- CN202423114333.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional die-cutting machines lack limiting mechanisms when die-cutting foam materials, which can cause the material to slide or deviate, affecting cutting accuracy. Furthermore, foam materials are prone to melting, deformation, or combustion due to high-temperature friction during the die-cutting process, posing safety hazards.
A die-cutting composite machine was designed, which includes a limit spacing adjustment component and a heat dissipation fan. The limit plate accurately limits the foam material and efficiently dissipates heat during the die-cutting process, ensuring that the material does not shift and reducing the temperature during the die-cutting process.
It effectively prevents misalignment of foam materials due to vibration or pressure during die-cutting, improves die-cutting accuracy, reduces scrap rate, and reduces safety risks through heat dissipation, thus ensuring the safety of die-cutting operations.
Smart Images
Figure CN223589537U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of die cutting compound machine, concretely relates to a die cutting compound machine with high safety. BACKGROUND
[0002] A die cutting machine is a mechanical device used for cutting, indenting, embossing or forming materials such as paper, plastic, foam, metal foil, etc. Through a pre-made die, the die cutting machine can process materials into specific shapes or patterns, widely used in printing and packaging, electronics manufacturing, home building materials, automobile parts, etc.
[0003] Foam is a lightweight material with a porous structure, usually made of polymers such as polyurethane, polyethylene, polystyrene, etc. through a foaming process. The material is filled with a large number of bubbles, forming a structure similar to a sponge, so it has the characteristics of softness, lightness, good elasticity, etc. and is widely used in industry, construction, home, etc. Foam die cutting is a process that cuts foam materials through die cutting equipment or molds to meet specific shape, size or functional requirements. This process is widely used in electronics, packaging, automobiles, home appliances, etc. and is mainly used to make cushion pads, sealing pads, insulation materials, etc.
[0004] In actual use, the traditional die cutting machine uses a conveyor belt to stretch and advance the foam material by rollers during the die cutting process. However, the die cutting machine lacks positioning for different sizes of foam, which can cause the foam to slide or shift during cutting, resulting in a shape or size that does not meet design requirements. Moreover, the existing die cutting machine lacks heat dissipation for the die cutting mechanism. Since foam is a heat-sensitive material, friction between the cutting tool and the material during the die cutting process can generate high temperatures, causing the foam to melt, deform or stick to the tool, affecting the quality of the die cutting. High temperatures can also cause the foam material to catch fire, posing a safety hazard. Therefore, a die cutting compound machine with high safety is proposed to solve the above problems. INVENTION CONTENTS
[0005] To address one or more of the above deficiencies or improvement needs in the prior art, the present utility model provides a die cutting compound machine with high safety, which has the advantages of efficient heat dissipation for foam materials, avoiding high temperature problems during die cutting, positioning foam, and improving the accuracy of die cutting.
[0006] To achieve the above purpose, the utility model provides a die cutting compound machine with high safety, which includes a die cutting equipment rack.
[0007] The processing platform is provided with two sliding grooves in the upper end surface thereof along the transverse direction, and two foam limiting plates are slidably arranged on the upper end surfaces of the two sliding grooves;
[0008] The two foam limiting plates are both L-shaped and are perpendicular to the sliding grooves;
[0009] The bottom of the processing platform is provided with a limiting distance adjusting assembly, wherein the limiting distance adjusting assembly comprises a bottom plate arranged at the bottom of the processing platform, two linear guides are arranged on the upper end surface of the bottom plate along the transverse direction, and a sliding block seat is slidably arranged on the two linear guides;
[0010] The upper end surface of the processing platform is provided with a foam die-cutting mechanism on one side, the foam die-cutting mechanism is covered with a protective shell, and a plurality of slots are formed in the top end of the protective shell, and a cooling fan is arranged in each slot.
[0011] As a further improvement of the present application, the limiting distance adjusting assembly further comprises two bearing seats arranged at the two ends of the bottom plate, the top ends of the two bearing seats are connected with the bottom of the processing platform, and a bearing is arranged in each bearing seat.
[0012] As a further improvement of the present application, the external thread of the positive and negative thread screw rod is engaged with two screw nuts, and each screw nut is engaged with one thread of the positive and negative thread screw rod.
[0013] As a further improvement of the present application, a reciprocating motor is arranged on one side of the bottom plate, and the output end of the reciprocating motor penetrates through the bottom plate and is connected with one end of the positive and negative thread screw rod.
[0014] As a further improvement of the present application, a reciprocating motor is arranged on one side of the bottom plate, and the output end of the reciprocating motor penetrates through the bottom plate and is connected with one end of the positive and negative thread screw rod.
[0015] Overall, the above technical scheme conceived by the present application has the following beneficial effects compared with the prior art:
[0016] The utility model discloses a die -cutting compound machine with high safety, through the mutual movement cooperation of multiple structures in the limiting distance adjusting component, the two foam limiting plates connected with the limiting distance adjusting component can be adjusted in the spacing sliding in the sliding groove, when the foam is laid on the processing platform, the foam can be limited by the two foam limiting plates, thereby facilitating the die -cutting operation of the foam die -cutting mechanism, compared with the traditional direct die -cutting operation, the foam limiting plate of the utility model can effectively prevent the foam from moving due to vibration, pressure or transmission during the die -cutting process, and the stable clamping state avoids cutting deviation caused by material misplacement, greatly reduces the probability of waste product generation, and the spacing adjustment of the foam limiting plate by the limiting distance adjusting component makes the foam limiting plate adjust the spacing according to the size of the foam, so that the material always remains in the predetermined position, ensuring that the cutting track of the die -cutting tool is consistent with the design.
[0017] The utility model discloses a die -cutting compound machine with high safety, when the foam die -cutting mechanism is in die -cutting operation to the foam material, the user can also connect power supply to the heat dissipation fan piece, the heat dissipation fan piece can carry out high -efficient heat dissipation to the foam material and foam die -cutting mechanism at this time, thereby reducing the heat accumulation when die -cutting operation, reducing the temperature of the working area in the protective shell, and further improving the safety of the foam material during die -cutting operation. ACCURACY OF DRAWINGS
[0018] Figure 1 It is the whole installation structure schematic drawing of the utility model;
[0019] Figure 2 It is the installation structure schematic drawing of the foam die -cutting mechanism on the die -cutting equipment rack of the utility model;
[0020] Figure 3 It is the installation structure schematic drawing of the limiting distance adjusting component on the bottom of the processing platform of the utility model;
[0021] Figure 4 It is the whole installation structure schematic drawing of the limiting distance adjusting component of the utility model
[0022] Figure 5 It is the installation structure schematic drawing of the limiting distance adjusting component and the foam limiting plate of the utility model.
[0023] In all drawings, same reference signs represent same technical features, specifically: 1, die -cutting equipment rack; 2, processing platform; 3, sliding groove; 4, limiting distance adjusting component; 41, bottom plate; 42, bearing seat; 43, bearing piece; 44, positive and negative thread screw rod; 45, screw nut; 46, sliding block seat; 47, bearing seat; 48, bearing column; 49, linear guide rail; 410, reciprocating motor; 5, foam limiting plate; 6, foam die -cutting mechanism; 7, protective shell; 8, heat dissipation fan piece. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] EMBODIMENT
[0026] By Figures 1-5 It is given that a die cutting compound machine with high safety, comprising a die cutting equipment rack 1;
[0027] The processing platform 2 is installed on the die cutting equipment rack 1, two sliding grooves 3 are formed in the lateral direction of the upper end surface of the processing platform 2, and two foam limiting plates 5 are slidably arranged on the upper end surface of the two sliding grooves 3;
[0028] The two foam limiting plates 5 are both L-shaped and perpendicular to the sliding grooves 3;
[0029] The bottom of the processing platform 2 is provided with a limiting distance adjusting assembly 4; wherein the limiting distance adjusting assembly 4 comprises a bottom plate 41 arranged at the bottom of the processing platform 2, two linear guides 49 are arranged in parallel along the lateral direction of the upper end surface of the bottom plate 41, and a sliding block seat 46 is slidably arranged on the two linear guides 49; the two sliding block seats 46 are symmetrically distributed along the midpoint of the bottom plate 41;
[0030] A foam die cutting mechanism 6 is installed on one side of the upper end surface of the processing platform 2, a protective shell 7 is arranged outside the foam die cutting mechanism 6, a plurality of slots are formed in the top end of the protective shell 7, and a cooling fan 8 is arranged in each slot.
[0031] In actual use, the mutual movement of the multiple structures in the limiting distance adjusting assembly 4 enables the two foam limiting plates 5 connected with the limiting distance adjusting assembly 4 to slide and adjust the distance in the sliding grooves 3. When the foam is laid on the processing platform 2, the foam can be limited by the two foam limiting plates 5, so that the foam die cutting mechanism 6 can perform die cutting operation. Compared with the traditional direct die cutting operation, the foam limiting plate 5 of the present application can effectively prevent the foam from moving due to vibration, pressure or transmission during the die cutting process, and the stable clamping state can avoid cutting deviation caused by material misplacement, greatly reducing the probability of waste generation. At the same time, the distance adjustment of the foam limiting plate 5 by the limiting distance adjusting assembly 4 enables the foam limiting plate 5 to adjust the distance according to the size of the foam, so that the material can always be kept in the predetermined position, ensuring that the cutting track of the die cutting tool is consistent with the design.
[0032] Further, when the foam die-cutting mechanism 6 is in operation of die-cutting the foam material, the user can also connect the power supply to the heat dissipation fan 8, at this time, the heat dissipation fan 8 arranged can efficiently dissipate heat to the foam material and the foam die-cutting mechanism 6, thereby reducing the heat accumulation during the die-cutting operation, and reducing the temperature of the working area in the protective shell 7, thereby improving the safety of the foam material during the die-cutting operation.
[0033] Specifically, referring to Figures 4-5 , the limiting distance adjusting assembly 4 further comprises two bearing seats 42 arranged at both ends of the bottom plate 41, the top ends of the two bearing seats 42 are connected with the bottom of the machining platform 2, and the two bearing seats 42 are both provided with bearing members 43, and a positive and negative thread screw rod 44 is rotationally arranged between the two bearing members 43.
[0034] In this embodiment, when the positive and negative thread screw rod 44 is driven to rotate in use, the stability of the positive and negative thread screw rod 44 during rotation can be ensured through the bearing member 43 arranged in the bearing seat 42.
[0035] Specifically, referring to Figures 4-5 , the positive and negative thread screw rod 44 is externally meshed with two screw nuts 45, the two screw nuts 45 are respectively engaged with one of the thread lines of the positive and negative thread screw rod 44, and the two screw nuts 45 respectively penetrate one of the slider seats 46 and are connected therewith.
[0036] In this embodiment, when the positive and negative thread screw rod 44 is rotating, the two screw nuts 45 meshed outside the positive and negative thread screw rod 44 can drive the slider seat 46 to move linearly along the stroke range of the screw nut 45, under the embedding limiting between the linear guide rail 49 and the slider seat 46 and the engagement limiting between the screw nut 45 and the positive and negative thread screw rod 44.
[0037] It should be further explained that the user can control the rotating direction of the positive and negative thread screw rod 44, so that the two slider seats 46 can perform opposite clamping sliding or reverse separation movement.
[0038] Specifically, referring to Figures 4-5 , a reciprocating motor 410 is installed on one side of the bottom plate 41, and the output end of the reciprocating motor 410 penetrates the bottom plate 41 and extends to be connected with one end of the positive and negative thread screw rod 44.
[0039] In this embodiment, the reciprocating motor 410 arranged can be used for positive and negative rotation control of the positive and negative thread screw rod 44.
[0040] Further, the power connection mode of the reciprocating motor 410 is the prior art, and the control circuit can be realized through simple programming of those skilled in the art, which belongs to the common knowledge in the art, and only the use is described, without modification, so the control mode and circuit connection are not described in detail.
[0041] Specifically, referring to Figures 4-5 The upper end surfaces of the two sliding block seats 46 are provided with bearing seats 47, and the upper end surfaces of the two bearing seats 47 are provided with two bearing columns 48; adjacent two bearing columns 48 are provided in a group and the top ends thereof pass through the sliding groove 3 and extend to be connected with one of the foam limiting plates 5.
[0042] In the embodiment, the connection between the bearing column 48 and the foam limiting plate 5 enables the foam limiting plate 5 to move synchronously with the sliding block seat 46 in the sliding groove 3. In use, the foam limiting plate 5 can be inserted and installed with the bearing column 48 in the form of insertion, so that the foam limiting plate 5 is more convenient to install and disassemble.
[0043] Further, the user can change the distance between the two sliding block seats 46 by adjusting the limiting distance adjusting assembly 4, so as to adjust the distance between the two foam limiting plates 5.
[0044] The die-cutting composite machine has high safety:
[0045] First step: in use, when the user needs to die-cut the foam material, the foam material is laid flat on the processing platform 2, and the foam material is located between the two foam limiting plates 5. At this time, the two foam limiting plates 5 abut against the foam wall and clamp the foam wall, so as to limit the foam. The user can also adjust the limiting distance adjusting assembly 4, so that the foam limiting plate 5 can slide in the two sliding grooves 3 to adjust the distance. The distance adjustment of the foam limiting plate 5 can also adapt to foam materials of different widths. When the foam material is limited by the foam limiting plate 5, the user winds one end of the foam material on the foam die-cutting mechanism 6. When the external roller shaft pulls the foam material, the foam die-cutting mechanism 6 can be used to die-cut the foam material.
[0046] Second step: when the user adjusts the limiting distance adjusting assembly 4, the reciprocating motor 410 is connected to the power supply, at this time the set reciprocating motor 410 can drive the positive and negative threaded rod 44 to rotate, when the positive and negative threaded rod 44 rotates, the embedding limit between the linear guide rail 49 and the slider block 46 and the meshing limit between the screw nut 45 and the positive and negative threaded rod 44 are received, so that the two screw nuts 45 meshed outside the positive and negative threaded rod 44 can drive the slider block 46 to move linearly along the travel range of the screw nut 45; the user controls the rotation direction of the positive and negative threaded rod 44, so that the two slider blocks 46 can slide in opposite directions or move in opposite directions;
[0047] Third step: when the slider block 46 moves, through the connection between the bearing seat 47 and the bearing column 48 and the connection between the bearing column 48 and the foam limiting plate 5, the set foam limiting plate 5 can move synchronously with the slider block 46 in the sliding groove 3, and the user can adjust the limiting distance adjusting assembly 4 to adjust the distance between the two foam limiting plates 5.
[0048] Fourth step: when the foam die-cutting mechanism 6 is cutting the foam material, the user can also connect the heat dissipation fan 8 to the power supply, at this time the set heat dissipation fan 8 can efficiently dissipate heat from the foam material and the foam die-cutting mechanism 6, thereby reducing heat accumulation during the cutting operation, and improving the safety of the foam material during the cutting operation.
[0049] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-safety die-cutting compound machine, comprising a die-cutting device rack (1), characterized in that; A processing platform (2) is installed on the die-cutting device rack (1), and two sliding grooves (3) are formed in the lateral end face of the upper end face of the processing platform (2); two foam limiting plates (5) are slidably arranged on the upper end face of the two sliding grooves (3); Both of the two foam limiting plates (5) are L-shaped and perpendicular to the sliding grooves (3); A limiting distance adjusting assembly (4) is installed at the bottom of the processing platform (2); wherein the limiting distance adjusting assembly (4) comprises a bottom plate (41) arranged at the bottom of the processing platform (2), two linear guides (49) are arranged in parallel on the upper end face of the bottom plate (41) along the lateral direction, and a slider seat (46) is slidably arranged on the two linear guides (49); the two slider seats (46) are symmetrically distributed along the midpoint of the bottom plate (41); A foam die-cutting mechanism (6) is installed on one side of the upper end face of the processing platform (2), and a protective shell (7) is arranged outside the foam die-cutting mechanism (6); a plurality of slots are formed in the top end of the protective shell (7), and a heat dissipation fan (8) is arranged in each slot.
2. The safety high die-cutting compound machine according to claim 1, wherein The limiting distance adjusting assembly (4) further comprises two bearing seats (42) arranged at both ends of the bottom plate (41), and the top ends of the two bearing seats (42) are connected with the bottom of the processing platform (2); a bearing (43) is arranged in each of the two bearing seats (42), and a reversible thread screw rod (44) is rotatably arranged between the two bearings (43).
3. The safety high die-cutting compound machine according to claim 2, wherein The reversible thread screw rod (44) is externally meshed with two screw nuts (45), and each of the two screw nuts (45) is meshed with one of the thread lines of the reversible thread screw rod (44); each of the two screw nuts (45) penetrates through one of the slider seats (46) and is connected therewith.
4. The safety high die-cutting compound machine according to claim 1, wherein A reciprocating motor (410) is installed on one side of the bottom plate (41), and the output end of the reciprocating motor (410) penetrates through the bottom plate (41) and is connected with one end of the reversible thread screw rod (44).
5. The safety high die-cutting compound machine according to claim 1, wherein A bearing seat (47) is installed on the upper end face of each of the two slider seats (46), and two bearing columns (48) are arranged on the upper end face of each of the two bearing seats (47); adjacent two bearing columns (48) are arranged as a group, and the top ends of the two bearing columns (48) penetrate through the sliding groove (3) and are connected with one of the foam limiting plates (5).