Vibrating production device for concrete processing
This concrete processing vibration production device, which limits the telescopic vibratory cylinder using a limiting frame and adjustment groove, solves the problem of uneven vibration in existing technologies and achieves flexible adjustment of the vibratory rod and improved uniformity.
Patent Information
- Application Number
- CN202423112472.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing concrete vibration methods cannot flexibly adapt to concrete pools of different depths, resulting in uneven vibration and affecting the quality and performance of concrete.
A vibratory compaction production device for concrete processing was designed. The telescopic vibratory cylinder is limited by the limiting groove on the limiting frame and the adjusting groove on the swing arm. Combined with the rotation of the moving end of the adjusting motor, the position adjustment and reversal of the telescopic vibratory cylinder can be realized, ensuring the flexible adaptation of the vibratory rod.
It improves the uniformity of concrete vibration, eliminates the need to stop the machine to adjust the position of the vibrator, and enhances the overall quality and performance of the concrete.
Smart Images

Figure CN223589652U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to concrete processing technical field especially, relates to a concrete processing is with vibrating production device. BACKGROUND
[0002] Concrete is a kind of building material mixed by cement, aggregate, water and other admixtures etc.. In the concrete pouring process, vibrating is a crucial procedure. Its main reason is that, after mixing and pouring, there are often a lot of air and void in the concrete. If not vibrating, these air and void will remain in the concrete structure, seriously affect the density and strength of concrete, through vibrating, can make the aggregate particles in concrete evenly distributed, fill in the void of cement paste, thereby improving the density of concrete.
[0003] The existing concrete vibrating mode mostly adopts vibrating rod to carry out vibrating operation, however, this vibrating mode has some defects, mainly embodied in the following two aspects: first, the depth of concrete pool can change due to different engineering requirements. But the depth of the existing vibrating rod inserted into concrete is usually fixed, which leads to the inability to flexibly adapt to different depths of concrete pool. For the relatively shallow concrete pool, the vibrating rod can be inserted too deep, not only causing the waste of energy, but also possibly causing unnecessary disturbance to the pool bottom structure, and for the relatively deep concrete pool, the vibrating rod can not reach the bottom, so that the bottom concrete cannot be fully vibrated, thereby affecting the quality of the whole concrete, second, the vibrating position is relatively fixed. This makes the concrete in the vibrating process, different regions are unevenly vibrated. In some areas far away from the vibrating rod, the concrete can not get enough vibrating energy, leading to uneven distribution of aggregate and insufficient density, and in the vicinity of the vibrating rod area, segregation phenomenon can appear due to excessive vibration. This uneven vibrating effect can seriously affect the overall quality and performance of the concrete structure.
[0004] Based on the above points, the person skilled in the art provides a vibrating production device for concrete processing. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art, and provides a vibrating production device for concrete processing. The vibrating production device for concrete processing can realize flexible reversing operation of the vibrating rod without stopping to adjust the position of the vibrating rod in the concrete, and comprehensively improves the uniformity of concrete vibrating.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A concrete processing is with vibrating production device, including vibrating motor and with the output of vibrating motor connects the speed reducer, the movable end of speed reducer is clamped with the crank, vibrating motor is connected with the bottom of speed reducer has vibrating base, the other end of crank is fixed on the left side wall of vibrating base through bearing, the lower side wall of vibrating base and located the just below of crank fixedly connected with the suspension, the upper side wall middle four corner positions of suspension are connected with vibrating plate through spring, the just below of vibrating plate is provided with telescopic vibrating cylinder.
[0008] Through the above technical scheme, through vibrating motor drives the output shaft of speed reducer rotation, further drive crank starts to rotate, when the convex part of crank rotates to below extrude vibrating plate downward, and when the convex part of crank rotates upward, vibrating plate will reset under the drive of spring, along with the high speed rotation of crank, vibrating plate produces periodic vibration, further drive the vibration of telescopic vibrating cylinder at its bottom and thus vibrate the concrete.
[0009] Further, the front and rear side walls of the vibrating base and located just below the vibrating plate are fixedly connected with a limiting frame, a limiting groove is formed in the limiting frame, and the telescopic vibrating cylinder is limitingly and slidably connected in the limiting groove.
[0010] Through the above technical scheme, the limiting frame serves as the installation base of the telescopic vibrating cylinder, and provides a fixed base for the installation of the telescopic vibrating cylinder.
[0011] Further, the top of the telescopic vibrating cylinder is fixedly connected with a spring plate, a contact head is fixedly connected to the top middle position of the spring plate, a reset spring is fixedly connected to the lower side wall of the spring plate, and the reset spring is in contact with the limiting frame.
[0012] Through the above technical scheme, when the vibrating plate vibrates, the telescopic vibrating cylinder will vibrate synchronously by extruding the spring plate, and the reset spring will reset the telescopic vibrating cylinder, thereby realizing the periodic vibration of the telescopic vibrating cylinder.
[0013] Further, the telescopic vibrating cylinder is divided into two sections, the lower section of the telescopic vibrating cylinder is limitingly and slidably connected to the bottom of the upper section, and a liquid inlet pipe penetrates through the top of the upper section of the telescopic vibrating cylinder.
[0014] Through the above technical scheme, water can be injected into the telescopic vibrating cylinder through the liquid inlet pipe, thereby realizing the lifting of the telescopic vibrating cylinder, so as to adjust the overall length of the telescopic vibrating cylinder to adapt to the concrete of different depths that needs to be vibrated.
[0015] Further, the intermediate position of the upper side wall of the vibrating base is also provided with an adjusting motor, a swing arm is arranged on the movable end of the adjusting motor, an adjusting groove is arranged on the other end of the swing arm, and the telescopic vibrating cylinder is limitedly and slidably connected in the adjusting groove.
[0016] Through the above technical scheme, the telescopic vibrating cylinder is jointly limited by the limiting grooves on the limiting frame and the adjusting grooves on the swing arm, when the movable end of the adjusting motor rotates, the telescopic vibrating cylinder is driven to slide along the limiting grooves on the limiting frame, thereby realizing the adjustment of the position of the telescopic vibrating cylinder, the device can realize flexible reversing operation of the vibrating rod, without stopping to adjust the position of the vibrating rod in the concrete, and the uniformity of the concrete vibration is improved.
[0017] The utility model has the advantages of:
[0018] 1、The utility model discloses, through liquid inlet pipe can inject water in telescopic vibrating cylinder, and then realize the lifting of telescopic vibrating cylinder, thereby adjusting the overall length of telescopic vibrating cylinder and the need vibrating concrete of different depth adaptation.
[0019] 2、The utility model discloses, through limiting groove on limiting frame and the adjusting groove on swing arm are to telescopic vibrating cylinder jointly limit, when the movable end of adjusting motor rotates, it will drive telescopic vibrating cylinder along the limiting groove on limiting frame sliding, thereby realize the adjustment of the position of telescopic vibrating cylinder, the device can realize flexible vibrating rod reversing operation, need not to stop to adjust the position of vibrating rod in the concrete, and the uniformity of the concrete vibration has been improved. DRAWINGS
[0020] Figure 1 It is a whole view of the vibrating production device for concrete processing.
[0021] Figure 2 It is a top view of the vibrating production device for concrete processing, which hides the vibrating base.
[0022] Figure 3 It is a schematic view of the vibrating production device for concrete processing, which hides the vibrating base, the curved rod, the suspension and the vibrating plate.
[0023] Figure 4 It is a bottom schematic view of the vibrating production device for concrete processing, which hides the vibrating base, the curved rod, the suspension and the vibrating plate.
[0024] LEGEND:
[0025] 1, vibration base; 2, vibration motor; 3, speed reducer; 4, adjusting motor; 5, curved rod; 6, suspension; 7, vibration plate; 8, swing arm; 9, limiting frame; 10, limiting groove; 11, contact head; 12, liquid inlet pipe; 13, telescopic vibration cylinder; 14, reset spring; 15, spring plate; 16, adjusting groove. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] Embodiment: refer to Figures 1-4 The utility model provides a kind of embodiment, a kind of concrete processing is vibrated and is produced device, including vibration motor 2 and the speed reducer 3 being connected with the output end of vibration motor 2, the movable end of speed reducer 3 is clamped with curved rod 5, vibration motor 2 is connected with the bottom of speed reducer 3 with vibration base 1, the other end of curved rod 5 is fixed on the left side wall of vibration base 1 by bearing, the lower side wall of vibration base 1 and located the lower side of curved rod 5 is fixedly connected with suspension 6, the upper side wall middle four corner positions of suspension 6 are connected with vibration plate 7 by spring, vibration plate 7 is provided with telescopic vibration cylinder 13 below, the output shaft of speed reducer 3 is rotated by vibration motor 2, then drive curved rod 5 starts to rotate, when the convex part of curved rod 5 rotates to below, it will extrude vibration plate 7 downwards, and when the convex part of curved rod 5 rotates upwards, vibration plate 7 will be reset under the drive of spring, with the high-speed rotation of curved rod 5, vibration plate 7 generates periodic vibration, then drive the vibration of telescopic vibration cylinder 13 at its bottom to vibrate concrete.
[0028] In an alternative embodiment: the front and rear side walls of vibration base 1 and located the lower side of vibration plate 7 are fixedly connected with limiting frame 9, limiting groove 10 is formed in limiting frame 9, telescopic vibration cylinder 13 is limitingly connected in limiting groove 10, limiting frame 9 is as the installation base of telescopic vibration cylinder 13, and provides fixed base for the installation of telescopic vibration cylinder 13.
[0029] In an alternative embodiment: spring plate 15 is fixedly connected to the top of telescopic vibration cylinder 13, contact head 11 is fixedly connected to the top middle position of spring plate 15, reset spring 14 is fixedly connected to the lower side wall of spring plate 15, and reset spring 14 is in contact with limiting frame 9. When vibration plate 7 vibrates, it will drive telescopic vibration cylinder 13 to vibrate synchronously by extruding spring plate 15, and reset spring 14 will drive telescopic vibration cylinder 13 to reset, thereby realizing the periodic vibration of telescopic vibration cylinder 13.
[0030] In an optional embodiment: the telescopic vibrating cylinder 13 is divided into two sections, the lower section of the telescopic vibrating cylinder 13 is limitingly and slidingly connected to the bottom of the upper section, and the top of the upper section of the telescopic vibrating cylinder 13 penetrates and communicates with the liquid inlet pipe 12. Water can be injected into the telescopic vibrating cylinder 13 through the liquid inlet pipe 12, so as to realize the lifting of the telescopic vibrating cylinder 13, thereby adjusting the overall length of the telescopic vibrating cylinder 13 to adapt to the concrete of different depths that needs to be vibrated.
[0031] In an optional embodiment: the adjusting motor 4 is also installed at the middle position of the upper side wall of the vibrating base 1, the movable end of the adjusting motor 4 is provided with the swing arm 8, the other end of the swing arm 8 is provided with the adjusting slot 16, and the telescopic vibrating cylinder 13 is limitingly and slidingly connected in the adjusting slot 16. This device jointly limits the telescopic vibrating cylinder 13 through the limiting slot 10 on the limiting frame 9 and the adjusting slot 16 on the swing arm 8. When the movable end of the adjusting motor 4 rotates, it will drive the telescopic vibrating cylinder 13 to slide along the limiting slot 10 on the limiting frame 9, thereby realizing the adjustment of the position of the telescopic vibrating cylinder 13. This device can realize flexible reversing operation of the vibrating rod without stopping to adjust the position of the vibrating rod in the concrete, and comprehensively improves the uniformity of the concrete vibration.
[0032] Working principle: the output shaft of the speed reducer 3 is driven to rotate by the vibrating motor 2, thereby driving the curved rod 5 to start rotating. When the convex part of the curved rod 5 rotates downward, it will press the vibrating plate 7 downward. When the convex part of the curved rod 5 rotates upward, the vibrating plate 7 will reset under the driving of the spring. With the high-speed rotation of the curved rod 5, the vibrating plate 7 produces periodic vibration. When the vibrating plate 7 vibrates, it will drive the telescopic vibrating cylinder 13 to vibrate synchronously through the pressing spring plate 15. The reset spring 14 will drive the telescopic vibrating cylinder 13 to reset, thereby realizing the periodic vibration of the telescopic vibrating cylinder 13. Water can be injected into the telescopic vibrating cylinder 13 through the liquid inlet pipe 12, so as to realize the lifting of the telescopic vibrating cylinder 13, thereby adjusting the overall length of the telescopic vibrating cylinder 13 to adapt to the concrete of different depths that needs to be vibrated. This device can also jointly limit the telescopic vibrating cylinder 13 through the limiting slot 10 on the limiting frame 9 and the adjusting slot 16 on the swing arm 8. When the movable end of the adjusting motor 4 rotates, it will drive the telescopic vibrating cylinder 13 to slide along the limiting slot 10 on the limiting frame 9, thereby realizing the adjustment of the position of the telescopic vibrating cylinder 13. This device can realize flexible reversing operation of the vibrating rod without stopping to adjust the position of the vibrating rod in the concrete, and comprehensively improves the uniformity of the concrete vibration.
[0033] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A vibratory compaction production device for concrete processing, comprising a vibratory motor (2) and a reducer (3) connected to the output end of the vibratory motor (2), characterized in that: The movable end of the reducer (3) is connected to the crank rod (5). The vibrating motor (2) is connected to the bottom of the reducer (3) and the vibrating base (1). The other end of the crank rod (5) is fixed to the left side wall of the vibrating base (1) by a bearing. The lower side wall of the vibrating base (1) and directly below the crank rod (5) is fixedly connected to the suspension (6). The upper side wall of the suspension (6) is connected to the four corners of the middle position by springs to the vibrating plate (7). The telescopic vibrating cylinder (13) is set directly below the vibrating plate (7).
2. The vibratory compaction production device for concrete processing according to claim 1, characterized in that: The front and rear side walls of the vibrating base (1) and directly below the vibrating plate (7) are fixedly connected to a limiting frame (9). A limiting groove (10) is opened on the limiting frame (9), and the telescopic vibrating cylinder (13) is limited and slidably connected in the limiting groove (10).
3. The vibratory compaction production device for concrete processing according to claim 2, characterized in that: A spring plate (15) is fixedly connected to the top of the telescopic vibrating cylinder (13), a contact head (11) is fixedly connected to the middle position of the top of the spring plate (15), and a return spring (14) is fixedly connected to the lower side wall of the spring plate (15). The return spring (14) is in contact with the limiting frame (9).
4. The vibratory compaction production device for concrete processing according to claim 3, characterized in that: The telescopic vibrating cylinder (13) is divided into two sections. The lower section of the telescopic vibrating cylinder (13) is slidably connected to the bottom of the upper section, and the top of the upper section of the telescopic vibrating cylinder (13) is connected to the liquid inlet pipe (12).
5. A vibratory compaction production device for concrete processing according to claim 4, characterized in that: An adjustment motor (4) is installed in the middle of the upper side wall of the vibrating base (1). A swing arm (8) is installed on the movable end of the adjustment motor (4). An adjustment groove (16) is opened at the other end of the swing arm (8). The telescopic vibrating cylinder (13) is limited and slidably connected inside the adjustment groove (16).