Easily-cleaned granulator for gum base production
By designing an easy-to-clean pelletizer, the motor-driven rotating tube and hammer blocks automatically clean impurities from the inner wall of the pelletizing section. Combined with a fan collection mechanism, this solves the problem of inconvenient manual cleaning of existing pelletizers, achieving a highly efficient and automated cleaning and cutting process.
Patent Information
- Application Number
- CN202422915904.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing pelletizer requires manual operation by workers when cleaning the pelletizing section, which results in high labor intensity and inconvenience.
An easy-to-clean pelletizer was designed. The rotating tube driven by the motor and the hammer block strike the inner wall of the pelletizing section under the action of spring force, which automatically removes impurities. The impurities are then automatically sucked into the air box and collected by the fan and the collection mechanism.
It greatly reduces the labor intensity of manual cleaning, improves cleaning and cutting efficiency, and realizes the automated process of impurity collection and cleaning.
Smart Images

Figure CN223589794U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dicing machines, in particular to an easy-to-clean dicing machine for gum base production. BACKGROUND
[0002] In the patent document with the published announcement number CN213321086U, a dicing mechanism of a dicing machine is provided, which includes a rack and a dicing part. The rack is connected with a fixing seat, and the fixing seat is connected with a driving motor. A rotating disc is coaxially fixed on the output shaft of the driving motor. A fixed rod one is fixed on the rotating disc. The fixed rod one is parallel to the output shaft of the driving motor and has a spacing therebetween. A rotating rod is rotatably sleeved on the fixed rod one on the side of the rotating disc away from the driving motor. The dicing part is provided with two vertical sliding strips on both sides of the axis. The bottom end of the sliding strip is connected to the rack. Two sliding grooves are vertically opened on the opposite sides of the two sliding strips. A sliding beam is slidably connected between the two sliding grooves. The sliding beam is connected with a fixed sheet. The fixed sheet is fixedly connected with a fixed rod two on one side. The end of the rotating rod away from the fixed rod one is rotatably sleeved on the fixed rod two. A cutter is arranged below the sliding strip for cutting the gum base. The present application has the advantage of not needing to remove the dicing mechanism when cleaning the dicing part.
[0003] The above device still needs workers to manually clean the dicing part during use. However, the dicing part is tubular, which is very inconvenient to clean the inside, thereby having the problem of high labor intensity of workers. Therefore, the present application provides an easy-to-clean dicing machine for gum base production. CONTENT OF THE UTILITY MODEL
[0004] In view of the deficiencies of the prior art, the present application provides an easy-to-clean dicing machine for gum base production, which overcomes the deficiencies of the prior art and aims to solve the problem that the above device still needs workers to manually clean the dicing part during use. However, the dicing part is tubular, which is very inconvenient to clean the inside, thereby having the problem of high labor intensity of workers.
[0005] To achieve the above object, the present application provides the following technical scheme: an easy-to-clean pelletizer for gum base production, comprising a rack, a gum base extruder and a pelletizing part, wherein the top end of the rack is provided with a pelletizing mechanism, the periphery of the pelletizing part is provided with a cleaning mechanism, the cleaning mechanism comprises a bottom plate, the bottom plate is fixedly installed at the top end of the rack, the top end of the bottom plate is fixedly installed with two groups of fixed rings, the inner circle of the two groups of fixed rings is rotatably connected with a rotating pipe, the inside of the rotating pipe is fixedly installed with a plurality of groups of springs, the plurality of groups of springs are evenly distributed along the inner circle of the rotating pipe, the bottom of the end of the spring away from the rotating pipe is fixedly installed with a hammering block, the outer wall of the pelletizing part is fixedly installed with a plurality of groups of protrusions, the outer circle of the rotating pipe is fixedly installed with a driven gear between the two groups of fixed rings, the top end of the bottom plate is fixedly installed with a rectangular block on one side of the rotating pipe, the top end of the rectangular block is fixedly installed with a motor, the output end of the motor is fixedly installed with a driving gear, and the driving gear is meshingly connected with the driven gear, and the side of the pelletizing part away from the gum base extruder is provided with a collecting mechanism.
[0006] By adopting the above technical scheme, when the gum base extruder stops working, the motor is started, the motor drives the driving gear to rotate, and then drives the driven gear and the rotating pipe to rotate. During the rotation of the rotating pipe, the hammering block moves elastically when passing through the protrusion under the action of the elastic force of the spring, so as to continuously hit the inner wall of the pelletizing part, so that the impurities on the inner wall of the pelletizing part automatically fall off, thereby greatly reducing the labor intensity of manual cleaning and improving the cleaning efficiency.
[0007] As a preferred technical scheme of the present application, the lower side of the collecting mechanism is provided with a moving mechanism, the collecting mechanism comprises a bellows, the bellows is arranged above the moving mechanism, the inside of the bellows is fixedly installed with a support, the top end of the support is fixedly installed with a fan, and one side of the bellows is fixedly connected with a collecting pipe.
[0008] By adopting the above technical scheme, after the impurities on the inner wall of the pelletizing part are automatically dropped by the cleaning mechanism, the bellows is moved to one side of the pelletizing part by the moving mechanism, the collecting pipe is aligned with the pelletizing part, and then the fan is started to generate suction force, so that the impurities in the pelletizing part are sucked into the bellows, which is conducive to improving the collection efficiency of the impurities in the pelletizing part.
[0009] As a preferred technical scheme of the present application, the pelletizing mechanism comprises a stand, the stand is fixedly installed at the top end of the rack, the top of the stand is fixedly installed with two groups of hydraulic rods, the telescopic end of the hydraulic rod is installed with a tool holder, and the cutting knife is fixedly installed between the two groups of tool holders.
[0010] By adopting the technical scheme, the cutter holder is driven to move back and forth by the telescopic end of the hydraulic rod, the cutting knife is moved up and down to cut the rubber base, and the cutting knife is moved up and down to cut the rubber base twice, thereby greatly improving the cutting efficiency of the rubber base.
[0011] As a preferred technical scheme of the present application, a filter plate is fixedly installed in the inside of the air bellow, and the filter plate is located between the support and the collecting pipe.
[0012] By adopting the technical scheme, the filter plate blocks the impurities in the process of being sucked by the support, avoids damage to the support, and improves the protection effect of the support.
[0013] As a preferred technical scheme of the present application, a collecting drawer is slidably connected to the inside of the air bellow, and the collecting drawer is located between the filter plate and the collecting pipe.
[0014] By adopting the technical scheme, when the impurities in the cutting section are sucked by the support, the impurities are blocked after contacting the filter plate and automatically fall into the collecting drawer, the collecting drawer is slidably connected to the air bellow, the impurities collected in the collecting drawer can be uniformly cleaned, and the practicality during use is improved.
[0015] As a preferred technical scheme of the present application, the moving mechanism includes an electric sliding table, the electric sliding table is fixedly installed at the top of the rack, the sliding end of the electric sliding table is slidably connected with an electric sliding block, the top end of the electric sliding block is fixedly connected with a connecting rod, and the top end of the connecting rod is fixedly installed at the bottom end of the air bellow.
[0016] By adopting the technical scheme, when the electric sliding block moves in the electric sliding table, the electric sliding block moves the air bellow through the connecting rod, and the collecting mechanism moves stably and automatically.
[0017] As a preferred technical scheme of the present application, the inside of the spring is installed with a telescopic guide rod.
[0018] By adopting the technical scheme, the spring is guided by the telescopic guide rod, and the service life of the spring is improved.
[0019] As a preferred technical scheme of the present application, the side of the stand is fixedly installed with a controller.
[0020] By adopting the technical scheme, the controller is convenient for the staff to control the device, and the practicality during use is improved.
[0021] The beneficial effects of the present application are as follows:
[0022] 1、By the gum base extruder stop working, start the motor, the motor drives the driving gear rotation, and then drive the driven gear and rotating tube rotation, rotating tube in the process of rotation, hammer block in the spring elastic force through the protrusion when the elastic movement, so as to constantly hit the inner wall of the cutting part, the impurities in the cutting part wall automatically fall, thereby greatly reducing the labor intensity of artificial cleaning, at the same time, improve the cleaning efficiency.
[0023] 2、After the impurities in the cutting part wall automatically fall through the cleaning mechanism, the air bellow is moved to one side of the cutting part through the moving mechanism, and the collecting pipe is aligned with the cutting part. After starting the fan to generate suction, the impurities in the cutting part are sucked into the air bellow, which is conducive to improving the collection efficiency of the impurities in the cutting part. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is the overall structure of the present application;
[0025] Figure 2 is the structure of the cleaning mechanism;
[0026] Figure 3 is the structure of the cleaning mechanism;
[0027] Figure 4 is the structure of the cleaning mechanism;
[0028] Figure 5 is Figure 3 is the structure of the cleaning mechanism;
[0029] In the figure: 1, the rack; 2, the gum base extruder; 3, the cutting part; 4, the cutting mechanism; 401, the stand; 402, the hydraulic rod; 403, the knife holder; 404, the cutting knife; 5, the cleaning mechanism; 501, the bottom plate; 502, the fixed ring; 503, the rotating tube; 504, the spring; 505, the hammer block; 506, the protrusion; 507, the driven gear; 508, the rectangular block; 509, the motor; 510, the driving gear; 6, the collecting mechanism; 601, the air bellow; 602, the support; 603, the fan; 604, the collecting pipe; 7, the moving mechanism; 701, the electric sliding table; 702, the electric sliding block; 703, the connecting rod; 8, the filter plate; 9, the collection pump; 10, the telescopic guide rod; 11, the controller. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0031] Refer to Figures 1-5 The utility model provides an easy -to -clean pelletizer for gum base production, including frame 1, gum base extruder 2, pelletizing part 3, the top of frame 1 is provided with pelletizing mechanism 4, and the periphery of pelletizing part 3 is provided with cleaning mechanism 5, and the cleaning mechanism 5 includes bottom plate 501, and the bottom plate 501 is fixedly installed on the top of frame 1, and two groups of fixed rings 502 are fixedly installed on the top of bottom plate 501, and the inner circle of two groups of fixed rings 502 is rotatably connected with rotating tube 503, and a plurality of groups of springs 504 are fixedly installed in rotating tube 503, and a plurality of groups of springs 504 are evenly distributed along the inner circle of rotating tube 503, and the bottom of the one end of spring 504 away from rotating tube 503 is fixedly installed with hammer block 505, and a plurality of groups of protrusions 506 are fixedly installed on the outer wall of pelletizing part 3, and the outer circle of rotating tube 503 is fixedly installed with driven gear 507 between two groups of fixed rings 502, and the top of bottom plate 501 is fixedly installed with rectangular block 508 on the side of rotating tube 503, and the top of rectangular block 508 is fixedly installed with motor 509, and the output end of motor 509 is fixedly installed with driving gear 510, and driving gear 510 is engagedly connected with driven gear 507, and the side of pelletizing part 3 away from gum base extruder 2 is provided with collection mechanism 6, and the pelletizing mechanism 4 includes stand 401, and the stand 401 is fixedly installed on the top of frame 1, and two groups of hydraulic rods 402 are fixedly installed on the top of stand 401, and cutter holder 403 is installed on the telescopic end of hydraulic rod 402, and cutting knife 404 is fixedly installed between two groups of cutter holder 403.
[0032] When the operation of gum base extruder 2 is stopped, the motor 509 is started, the motor 509 drives the driving gear 510 to rotate, and then drives the driven gear 507 and the rotating tube 503 to rotate, the hammer block 505 is elastically moved when passing through the protrusion 506 under the elastic force of the spring 504 in the rotating process of the rotating tube 503, so that the inner wall of the pelletizing part 3 is continuously hit, so that the impurities on the inner wall of the pelletizing part 3 are automatically dropped, thereby greatly reducing the labor intensity of manual cleaning, and improving the cleaning efficiency; the cutter holder 403 is driven to reciprocate by the telescopic end of the hydraulic rod 402, so that the cutting knife 404 moves up and down to realize the cutting of the gum base, and the cutting knife 404 moves up and down in a process force, so that the gum base is cut twice, thereby greatly improving the cutting efficiency of the gum base.
[0033] Refer to Figures 2-4 The bottom of the collection mechanism 6 is provided with a moving mechanism 7, and the collection mechanism 6 includes a wind box 601, and the wind box 601 is arranged above the moving mechanism 7, and the inside of the wind box 601 is fixedly installed with a support 602, and the top of the support 602 is fixedly installed with a fan 603, and one side of the wind box 601 is fixedly connected with a collection pipe 604; the inside of the wind box 601 is fixedly installed with a filter plate 8, and the filter plate 8 is located between the support 602 and the collection pipe 604;
[0034] After the impurities on the inner wall of the cutting section 3 automatically fall through the cleaning mechanism 5, the air bellow 601 is moved to one side of the cutting section 3 through the moving mechanism 7, the collecting pipe 604 is aligned with the cutting section 3, and then the fan 603 is started to generate suction, so that the impurities in the cutting section 3 are sucked into the air bellow 601, which is beneficial to improve the collection efficiency of the impurities in the cutting section 3; during the process of sucking the impurities in the cutting section 3 by the support 602, the filter plate 8 is used to block the impurities, so as to avoid damaging the support 602 and improve the protection effect of the support 602.
[0035] With reference to Figures 3-5 , the air bellow 601 is slidably connected with a collecting pipe 604 between the filter plate 8 and the collecting pipe 604; the spring 504 is internally provided with a telescopic guide rod 10; when the support 602 sucks the impurities in the cutting section 3, the impurities are blocked after contacting the filter plate 8 and automatically fall into the collecting pipe 9, which is slidably connected with the air bellow 601, so as to facilitate unified cleaning of the impurities collected in the collecting pipe 9 and improve the practicality during use; the telescopic guide rod 10 is used to guide the spring 504, which is beneficial to improve the service life of the spring 504.
[0036] With reference to Figures 1-3 , the moving mechanism 7 comprises an electric sliding table 701 fixedly installed on the top of the rack 1, an electric sliding block 702 slidably connected at the sliding end of the electric sliding table 701, a connecting rod 703 fixedly connected at the top end of the electric sliding block 702, and the connecting rod 703 fixedly installed at the bottom end of the air bellow 601; a controller 11 is fixedly installed on one side of the stand 401; when the electric sliding block 702 moves in the electric sliding table 701, the electric sliding block 702 moves the air bellow 601 through the connecting rod 703, which is beneficial to the stable movement of the collecting mechanism 6; the controller 11 is used to facilitate the operation of the device by the staff, which improves the practicality during use.
[0037] Working principle: when the rubber-based extruder 2 stops working, the motor 509 is started, the motor 509 drives the driving gear 510 to rotate, and then drives the driven gear 507 and the rotating pipe 503 to rotate, the hammer block 505 is elastically moved when passing through the protrusion 506 under the elastic force of the spring 504 in the rotating process of the rotating pipe 503, so as to continuously hit the inner wall of the cutting section 3, so that the impurities on the inner wall of the cutting section 3 automatically fall, thereby greatly reducing the labor intensity of manual cleaning and improving the cleaning efficiency; after the impurities on the inner wall of the cutting section 3 automatically fall through the cleaning mechanism 5, the air bellow 601 is moved to one side of the cutting section 3 through the moving mechanism 7, the collecting pipe 604 is aligned with the cutting section 3, and then the fan 603 is started to generate suction, so that the impurities in the cutting section 3 are sucked into the air bellow 601, which is beneficial to improve the collection efficiency of the impurities in the cutting section 3;
[0038] The cutting knife 404 is driven to move up and down by the extension and retraction of the hydraulic rod 402, so as to cut the rubber base. The cutting knife 404 moves up and down once, and the rubber base is cut twice, so that the cutting efficiency of the rubber base is greatly improved. In the process of sucking the impurities in the cutting section 3 by the support 602, the filter plate 8 blocks the impurities, so as to avoid damaging the support 602 and improve the protection effect of the support 602.
[0039] Meanwhile, when the support 602 sucks the impurities in the cutting section 3, the impurities are blocked after contacting the filter plate 8 and automatically fall into the collection pump 9. The collection pump 9 is slidably connected with the air bellow 601, so as to facilitate the unified cleaning of the impurities collected in the collection pump 9 and improve the practicability in use. When the electric sliding block 702 moves in the electric sliding table 701, the electric sliding block 702 moves the air bellow 601 through the connecting rod 703, so as to facilitate the automatic and stable movement of the collection mechanism 6.
[0040] In addition, the spring 504 is guided by the telescopic guide rod 10, so as to improve the service life of the spring 504. The controller 11 facilitates the operation of the device by the staff, so as to improve the practicability in use.
[0041] The above only describes the preferred embodiments of the present application, and is not used to limit the present application. Although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments, or replace some technical features with equivalent ones. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A easy-to-clean dicer for gum base production, comprising a frame (1), a gum base extruder (2), a dicing part (3), characterized in that, The top end of the rack (1) is provided with a cutting mechanism (4), and the periphery of the cutting mechanism (3) is provided with a cleaning mechanism (5). The cleaning mechanism (5) comprises a bottom plate (501) fixedly installed at the top end of the rack (1), and two groups of fixed rings (502) are fixedly installed at the top end of the bottom plate (501). The inner circle of the two groups of fixed rings (502) is rotatably connected with a rotating pipe (503), and a plurality of groups of springs (504) are fixedly installed in the rotating pipe (503). The plurality of groups of springs (504) are evenly distributed along the inner circle of the rotating pipe (503), and the end of the spring (504) away from the rotating pipe (503) is fixedly installed with a hammer block (505). The outer wall of the cutting mechanism (3) is fixedly installed with a plurality of groups of protrusions (506), and the outer circle of the rotating pipe (503) is fixedly installed with a driven gear (507) between the two groups of fixed rings (502). The top end of the bottom plate (501) is fixedly installed with a rectangular block (508) on one side of the rotating pipe (503), and the top end of the rectangular block (508) is fixedly installed with a motor (509). The output end of the motor (509) is fixedly installed with a driving gear (510), and the driving gear (510) is meshedly connected with the driven gear (507). The cutting mechanism (3) is provided with a collecting mechanism (6) away from the rubber base extruder (2).
2. The easy clean pelletizer for gum base production according to claim 1, characterized in that, The lower side of the collecting mechanism (6) is provided with a moving mechanism (7), and the collecting mechanism (6) comprises a wind box (601) provided above the moving mechanism (7). The inside of the wind box (601) is fixedly installed with a support (602), and the top end of the support (602) is fixedly installed with a fan (603). One side of the wind box (601) is fixedly connected with a collecting pipe (604).
3. The easy clean pelletizer for gum base production as claimed in claim 1 wherein, The cutting mechanism (4) comprises a stand (401) fixedly installed at the top end of the rack (1), and two groups of hydraulic rods (402) are fixedly installed at the top of the stand (401). The telescopic end of the hydraulic rod (402) is installed with a tool holder (403), and a cutting knife (404) is fixedly installed between the two groups of tool holders (403).
4. The easy clean pelletizer for gum base production as claimed in claim 2 wherein, The inside of the wind box (601) is fixedly installed with a filter plate (8), and the filter plate (8) is located between the support (602) and the collecting pipe (604).
5. The easy clean pelletizer for gum base production according to claim 4, characterized in that, The inside of the wind box (601) is slidingly connected with a collecting drawer (9), and the collecting drawer (9) is located between the filter plate (8) and the collecting pipe (604).
6. The easy clean pelletizer for gum base production as claimed in claim 2 wherein, The moving mechanism (7) comprises an electric sliding table (701) fixedly installed at the top of the rack (1), and an electric sliding block (702) is slidingly connected with the sliding end of the electric sliding table (701). The top end of the electric sliding block (702) is fixedly connected with a connecting rod (703), and the top end of the connecting rod (703) is fixedly installed at the bottom end of the wind box (601).
7. The easy clean pelletizer for gum base production according to claim 1, characterized in that, The telescopic guide rod (10) is internally mounted in the spring (504).
8. The easy clean pelletizer for gum base production according to claim 3, wherein, One side of the stand (401) is fixedly provided with a controller (11).
Citation Information
Patent Citations
Granulating mechanism of granulator
CN213321086U