Whole fabric core conveying device

By designing a fabric core conveying device with a detachable baffle structure and a drive roller, the problem of reduced friction caused by baffle wear was solved, enabling convenient replacement of the baffle and stable conveying of the conveyor belt, reducing maintenance costs and extending service life.

CN223591630UActive Publication Date: 2025-11-25ZHEJIANG ZUNHUA RUBBER & PLASTIC IND
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Patent Information

Application Number
CN202520015378.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-11-25
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

The existing fabric core conveyor belts suffer from wear and tear on the baffles after contacting and rubbing against hard objects, resulting in a decrease in friction and increasing the cost of replacing the entire conveyor belt.

Method used

Design a fabric core conveying device with a detachable baffle structure. Through the detachable connection between the base and the baffle, the stability and friction of the conveyor belt are ensured by the transmission roller and the drive device. The baffle can be replaced as needed, avoiding the need to replace the entire conveyor belt.

Benefits of technology

It enables convenient replacement of baffles, reduces maintenance costs, extends the service life of the conveyor belt, improves the stability and load capacity of the conveyor belt, reduces motor energy consumption, and enhances safety and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conveying device for a whole fabric core, which belongs to the technical field of conveying belts and comprises a frame, a plurality of driving rollers and a whole fabric core conveying belt, the driving rollers are uniformly and rotatably mounted in the frame, and the whole fabric core conveying belt is sleeved outside the driving rollers and is in a tightened state. A driving device is arranged at one end of the side face of the machine frame, a transmission roller located at the end of the machine frame is in transmission fit with the driving device, a plurality of bases are evenly fixed to the surface of the fabric whole core conveying belt, and baffle plates used for increasing friction force are detachably installed on the bases. And the separation blade can be replaced, so that the friction force is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of conveying belt, more particularly to a kind of conveying device of fabric whole core. BACKGROUND

[0002] Fabric core conveying belt is set for conveying various special performance articles under different regions, environmental conditions, and the skeleton structure of conveying belt core, mainly for the supporting belt core of cold-resistant, oil-resistant, heat-resistant, high-temperature-resistant, chemical-corrosion-resistant conveying belt. It can be applied to different regions, different cold and hot conditions, and different conditions of various bulk materials such as grain food, chemical products.

[0003] The existing fabric core conveying belt increases the friction between the transported objects during transportation. The surface is usually uniformly fixed with a baffle. However, the baffle will be worn after contacting and rubbing with relatively hard objects (such as stone mines), resulting in a decrease in the friction of the fabric core conveying belt, so that the entire fabric core conveying belt is eliminated, causing an increase in cost. To solve the above problems, the following solution is proposed. UTILITY MODEL CONTENT

[0004] In view of the problems in the prior art, the utility model aims to provide a conveying device for fabric whole core, which can replace the baffle to ensure the friction.

[0005] To solve the above problems, the utility model adopts the following technical scheme.

[0006] A conveying device for fabric whole core includes a rack, a transmission roller and a fabric whole core conveying belt. The transmission roller is provided with several, and the several transmission rollers are uniformly rotatably installed inside the rack. The fabric whole core conveying belt is sleeved outside the transmission roller and is in a taut state. One end of the side surface of the rack is provided with a driving device. The transmission roller at the end of the rack and the driving device are in transmission cooperation. The surface of the fabric whole core conveying belt is uniformly fixed with several bases. The bases are detachably installed with baffles for increasing friction.

[0007] Preferably, the driving device includes a motor and a speed reducer. The speed reducer is fixedly connected with the rack. The motor is installed at the input end of the speed reducer. The output shaft of the motor is fixedly connected with the input end of the speed reducer. The output end of the speed reducer is fixedly connected with one end of the corresponding transmission roller.

[0008] Preferably, the bottom of the baffle is provided with a notch for sleeving on the upper end of the base. The base is provided with a bolt. The bolt passes through the baffle and the base in sequence. The bolt is fixedly connected with the base and the baffle through the cooperation of the corresponding nut.

[0009] Preferably, the baffle is provided with a settling hole corresponding to the position of the bolt and nut on both sides.

[0010] Preferably, the bottom of the baffle is provided with a sliding groove matched with the base, the cross section of the sliding groove is large at the top and small at the bottom, the sliding groove and the base are in sliding connection, and the baffle and the base are in interference fit.

[0011] Preferably, the sliding groove is any one of a dovetail groove or a T-shaped groove.

[0012] Preferably, the cross section of the baffle is trapezoidal.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] Firstly, the base and the baffle are detachable, so that the damaged baffle can be replaced without replacing the whole fabric core conveying belt, thereby reducing cost, facilitating and ensuring replacement, improving maintenance efficiency, arranging a plurality of transmission rollers in the rack, the transmission rollers supporting the whole fabric core conveying belt, avoiding irreversible damage of the fabric core conveying belt caused by excessive goods, prolonging the service life of the fabric core conveying belt, and driving the transmission rollers at the end of the rack by the driving device, so as to ensure the contact area with the fabric core conveying belt, ensure the stability of transmission, and enable the goods to run smoothly.

[0015] Secondly, the motor drives the speed reducer, the speed reducer reduces the rotating speed of the motor, so as to adapt to the whole speed, meanwhile, the speed reducer can improve the output torque while reducing the rotating speed of the motor, so as to improve the overall load capacity of the fabric core conveying belt and ensure the stability of the movement of the fabric core conveying belt.

[0016] Thirdly, the notch can protect the base from being abraded, the position between the base and the baffle can be fixed by the bolt and the nut, the bolt and the nut are simple and efficient in cooperation, and the operation is simple.

[0017] Fourthly, the settling hole can protect the bolt and the nut from being abraded, avoid the friction between the bolt and the nut caused by the movement of the goods, and increase the safety effect.

[0018] Fifthly, the sliding groove and the base are in interference fit, so that the connection between the baffle and the base can be directly completed, the operation is simple, the top width of the sliding groove is greater than the bottom width, so that the baffle and the base can be prevented from being separated in the vertical direction, and the stress of the baffle is ensured.

[0019] Sixthly, the dovetail groove or the T-shaped groove is a groove body with the upper end face being greater than the lower end face, so that the connection between the baffle and the base is stable.

[0020] Seven, the baffle of trapezoidal shape can reduce the vertical stress of the baffle, and reduce the risk of breaking. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is three-dimensional structure schematic view of the utility model;

[0022] Figure 2 It is sectional structure schematic view of the utility model;

[0023] Figure 3 It is position structure schematic view of bolt and nut of example two;

[0024] Figure 4 It is baffle upside-down structure schematic view of example one;

[0025] Figure 5 It is chute structure schematic view of example one;

[0026] Figure 6 It is chute structure schematic view of example one.

[0027] Mark explanation in drawing:

[0028] 1, rack, 2, transmission roller, 3, fabric whole core conveying belt, 4, driving device, 5, base, 6, baffle, 7, motor, 8, speed reducer, 9, notch, 10, bolt, 11, nut, 12, chute, 13, settling hole, 14, rotating shaft. DETAILED DESCRIPTION

[0029] Example 1:

[0030] Please refer to Figure 1 , Figure 2 , Figure 4 , Figure 5 And Figure 6 , a kind of fabric whole core conveying device, including rack 1, rack 1 includes support leg and connecting frame, connecting frame includes bottom plate and side plate, bottom plate is horizontally arranged, side plate is provided with two, two side plates are symmetrical and fixedly connected at the top of bottom plate, the position of side plate and top plate is similar to U shape, mounting groove is formed between side plate and bottom plate, support leg is set to 12, each support leg is vertically arranged, 12 support legs are in two rows, 6 in each row, the support leg of two rows is evenly arranged, and the support leg of two rows is symmetrically arranged at the bottom of bottom plate, support leg and bottom plate are fixedly connected, connecting frame is supported by support leg, so that it reaches appropriate height, this structural design provides stable installation and operation basis for transmission roller and conveying belt, guarantees that conveying device can operate smoothly, effectively carries the weight load in conveying process.

[0031] The installation groove is internally provided with a plurality of transmission rollers 2, the plurality of transmission rollers 2 are uniformly arranged along the axial direction of the installation groove, two adjacent rotating rollers are parallel, the plurality of transmission rollers 2 are arranged on the same horizontal plane, and both ends of the rotating roller are fixedly connected with a rotating shaft 14 penetrating through the rack 1 and rotationally matched with the rack 1, the fabric whole core conveying belt 3 is sleeved outside the transmission roller 2 and is in a taut state, the upper surface of the fabric whole core conveying belt 3 is level with the upper surface of the side plate, by uniformly arranging a plurality of transmission rollers 2 in the rack 1, on the one hand, the fabric whole core conveying belt 3 is provided with comprehensive and stable support, so as to ensure that the conveying belt is uniformly stressed when carrying goods and can run smoothly; on the other hand, the supporting structure can effectively disperse the weight of the goods, avoid irreversible damage to the conveying belt 3 caused by excessive and concentrated pressure of the goods, and significantly prolong the service life of the fabric whole core conveying belt 3. In addition, the cooperation design of the transmission roller 2 and the rotating shaft 14 reduces the friction resistance in the transmission process, improves the transmission efficiency of the conveying device, and reduces the energy consumption. The design that the upper surface of the conveying belt 3 is level with the upper surface of the side plate helps to prevent the goods from sliding sideways during the conveying process, and ensures the safety and stability of the conveying process.

[0032] The rack 1 is provided with a driving device 4 on the side surface, the driving device 4 includes a motor 7 and a speed reducer 8, one side surface of one side plate is fixedly connected with a support plate, the speed reducer 8 and the motor 7 are installed on the support plate, the output end of the speed reducer 8 corresponds to the transmission roller 2 located at the end of the installation groove in the installation groove, the motor 7 is installed at the input end of the speed reducer 8, the output shaft of the motor 7 is fixedly connected with the input end of the speed reducer 8, the output end of the speed reducer 8 is fixedly connected with the rotating shaft 14 of one end of the corresponding transmission roller 2, the motor 7 drives the speed reducer 8, the speed reducer can reduce the rotating speed of the motor 7, so as to reach the speed suitable for the whole, at the same time, the speed reducer 8 can improve the output torque while reducing the rotating speed of the motor 7, so as to improve the overall load capacity of the fabric whole core conveying belt 3, and also ensure the stability of the movement of the fabric whole core conveying belt 3. Specifically, the adjustment of the rotating speed and the torque directly improves the overall load capacity of the fabric whole core conveying belt 3, so as to ensure that the conveying belt can carry heavier goods. At the same time, stable rotating speed and sufficient torque output can effectively ensure the smooth movement of the fabric whole core conveying belt 3, reduce the conveying failure caused by unstable power, and thus improve the reliability and working efficiency of the whole conveying device.

[0033] The surface of the fabric whole core conveying belt 3 is uniformly fixed with a plurality of bases 5, and the baffles 6 for increasing friction are detachably installed on the bases 5. The cross section of the baffle 6 is trapezoidal, which can reduce the vertical stress of the baffle 6 and reduce the risk of breaking. The bottom of the baffle 6 is provided with a sliding groove 12 matched with the base 5. The sliding groove 12 is provided along the axial direction of the baffle 6, and at least one end of the sliding groove 12 penetrates the cross section of the bottom of the baffle 6. The sliding groove 12 is in a state of large at the top and small at the bottom. The sliding groove 12 is any one of a dovetail groove or a T-shaped groove, which can ensure the stable connection between the baffle 6 and the base 5. The sliding groove 12 and the base 5 are in sliding connection, and the baffle 6 and the base 5 are in interference fit. Only when at least one end of the sliding groove 12 penetrates one end of the bottom of the baffle 6, the baffle 6 and the base 5 can be inserted and fixed by the insertion mode.

[0034] Through the interference fit between the sliding groove 12 and the base 5, the connection between the baffle 6 and the base 5 can be directly completed, which is simple to operate. At the same time, the top width of the sliding groove 12 is greater than the bottom width, which can avoid the separation between the baffle 6 and the base 5 in the vertical direction, and ensure the stress of the baffle 6.

[0035] By pushing the baffle 6 along the axial direction of the sliding groove 12, when the pushing force of the baffle 6 is greater than the friction between the sliding groove 12 and the base 5, the baffle 6 will move towards the direction of the sliding groove 12, so that the baffle 6 and the base 5 are separated, so that the damaged baffle 6 can be removed from the base 5. The replacement of the damaged baffle 6 is completed by reinstalling the new baffle 6 on the base 5, so that the whole fabric whole core conveying belt 3 does not need to be replaced because of the replacement of the baffle 6, which reduces the cost.

[0036] Example 2:

[0037] Please refer to Figures 1-3Unlike the embodiment 1, the bottom of the baffle 6 is provided with a notch 9 for sleeving on the upper end of the base 5, the notch 9 and the base 5 are matched, the notch 9 can protect the base 5 from being worn, the base 5 is provided with a bolt 10, the bolt 10 passes through the bottom baffle 6 and the base 5 in sequence, and the bolt 10 is matched with a nut 11 to fix the base 5 and the baffle 6, and the position between the base 5 and the baffle 6 can be fixed through the bolt 10 and the nut 11, the matching of the bolt 10 and the nut 11 is simple and efficient, and the operation is simple, the both sides of the baffle 6 are provided with a sinking hole 13 corresponding to the position of the bolt 10 and the nut 11, the sinking hole 13 can protect the bolt 10 and the nut 11, avoid the wear of the bolt 10 and the nut 11 caused by the external goods for a long time, avoid the friction between the bolt 10 and the nut 11 caused by the movement of the goods, increase the safety effect, and the user can install a sealing cover at the sinking hole 13 according to the actual demand, and the sealing cover can further seal and protect the bolt 10 and the nut 11 in the sinking hole 13.

[0038] The tool such as a hexagonal sleeve is used to fix the nut 11, the screwdriver is aligned with the bolt 10, the bolt 10 is driven to rotate by applying force to the screwdriver, the bolt 10 and the nut 11 are relatively rotated due to the limiting of the nut 11, the bolt 10 and the nut 11 are separated due to the thread cooperation between the bolt 10 and the nut, the bolt is removed from the inside of the sinking hole, the restriction between the base 5 and the baffle 6 is removed, and the baffle 6 can be separated from the base 5, so that the damaged baffle 6 can be removed and replaced.

[0039] Working principle:

[0040] The goods are placed on the fabric core conveying belt 3, the motor 7 is started to drive the speed reducer 8 in use, the corresponding rotating shaft 14 is driven to rotate by the speed reducer 8, the motor 7 drives the speed reducer 8, the speed reducer 8 can reduce the rotating speed of the motor 7, so as to adapt to the overall speed, at the same time, the speed reducer 8 can reduce the rotating speed of the motor 7 while increasing the output torque, so as to improve the overall load capacity of the fabric core conveying belt 3, and ensure the stability of the movement of the fabric core conveying belt 3, the rotating shaft 14 drives the transmission roller 2 to rotate, the whole fabric core conveying belt 3 is tightened by the two transmission rollers 2 located at the ends, the fabric core conveying belt 3 is driven to move by the friction between the transmission roller 2 and the fabric core conveying belt 3, and the transmission roller 2 can also support the fabric core conveying belt 3.

[0041] And the fabric core conveyor belt 3 driven by the transmission roller 2 will drive the goods on the top to move, so as to realize the conveying of the goods through the fabric core conveyor belt 3. The movement of the fabric core conveyor belt 3 will drive the base 5 to move, and the base 5 will drive the baffle 6 to move. The baffle 6 can hinder and increase the thrust of the goods on the fabric core conveyor belt 3, so as to ensure the stability of the movement of the goods on the fabric core conveyor belt 3.

[0042] When the baffle 6 is damaged, the damaged baffle 6 can be separated from the base 5, so that a new baffle 6 can be replaced, avoiding overall replacement and reducing cost.

Claims

1. A conveying device for fabric core forming, characterized in that: The device includes a frame (1), drive rollers (2), and a fabric core conveyor belt (3). Several drive rollers (2) are provided and are evenly rotated inside the frame (1). The fabric core conveyor belt (3) is sleeved on the outside of the drive rollers (2) and is in a taut state. A drive device (4) is provided at one end of the side of the frame (1). The drive rollers (2) at the end of the frame (1) and the drive device (4) are driven together. Several bases (5) are evenly fixed on the surface of the fabric core conveyor belt (3). A baffle (6) for increasing friction is detachably installed on the base (5).

2. The fabric core-forming conveying device according to claim 1, characterized in that: The drive device (4) includes a motor (7) and a reducer (8). The reducer (8) is fixedly connected to the frame (1). The input end of the reducer (8) is mounted on the motor (7). The output shaft of the motor (7) is fixedly connected to the input end of the reducer (8). The output end of the reducer (8) is fixedly connected to one end of the corresponding transmission roller (2).

3. The conveying device for fabric core forming according to claim 1, characterized in that: The bottom of the baffle (6) is provided with a notch (9) for fitting onto the upper end of the base (5). A bolt (10) is provided on the base (5). The bolt (10) passes through the bottom baffle (6) and the base (5) in sequence. The bolt (10) is used to fix the base (5) and the baffle (6) by cooperating with a suitable nut (11).

4. The fabric core-forming conveying device according to claim 3, characterized in that: Settling holes (13) are provided on both sides of the baffle (6) corresponding to the positions of the bolt (10) and nut (11).

5. The conveying device for fabric core forming according to claim 1, characterized in that: The bottom of the baffle (6) is provided with a sliding groove (12) that is adapted to the base (5). The cross-section of the sliding groove (12) is larger at the top and smaller at the bottom. The sliding groove (12) and the base (5) are slidably connected. The baffle (6) and the base (5) are interference fit.

6. The conveying device for fabric core forming according to claim 5, characterized in that: The groove (12) can be either a dovetail groove or a T-groove.

7. The conveying device for fabric core forming according to claim 1, characterized in that: The cross-section of the baffle (6) is trapezoidal.