Automatic assembly line

Abstract

The utility model relates to the technical field, in particular to an automatic assembly line. According to the technical scheme, the device comprises a base plate, a main material vibration disc, a first auxiliary material vibration disc, a second auxiliary material vibration disc, a third auxiliary material vibration disc, a rotating disc and a machine body, and guide rails are arranged at discharging ports of the main material vibration disc, the first auxiliary material vibration disc, the second auxiliary material vibration disc and the third auxiliary material vibration disc through positioning assemblies; the other end of each guide rail is arranged on the rotating disc through a buffering assembly, and the rotating disc is rotationally arranged on the base plate. Through single-piece arrangement of the vibration disc and intermittent rotation of the rotating disc, rapid and orderly conveying of workpieces and the rubber connection relation between the sliding blocks and the guide rails are achieved, the position of the track relative to the rotating disc can be assisted to be positioned, the accuracy of the workpieces in the assembling process is ensured, and through a buffering structure between the guide rails and the rotating disc, the workpiece assembling efficiency is improved. And the influence of the vibration action on the assembly precision is effectively reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to technical field especially relates to an automatic assembly flow line. BACKGROUND

[0002] In modern industrial production, the automatic assembly flow line has become the key equipment for improving production efficiency, reducing cost and ensuring product quality. The vibrating disc, as a common automatic feeding equipment, can arrange and send workpieces to the designated position in order.

[0003] When the vibrating disc feeds, due to its vibrating working principle, it will cause a slight displacement of the guide rail connected with the rotating disc, so that the connection is not tight enough. This loose connection may produce a gap during operation. Due to the loose connection, the vibrating action of the vibrating disc will be transmitted to the entire assembly line, resulting in working noise at the connection between the guide rail and the rotating disc. This noise not only affects the working environment, but also may interfere with the operation of the equipment.

[0004] Therefore, we propose an automatic assembly flow line to solve the existing problems. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at the problems in the background art and provides an automatic assembly flow line.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic assembly flow line, comprising a substrate, a main material vibrating disc, a first auxiliary material vibrating disc, a second auxiliary material vibrating disc, a third auxiliary material vibrating disc, a rotating disc and a machine body, the discharge port of the main material vibrating disc, the first auxiliary material vibrating disc, the second auxiliary material vibrating disc and the third auxiliary material vibrating disc is provided with a guide rail through a positioning assembly, the other end of each guide rail is provided on the rotating disc through a buffer assembly, and the rotating disc is rotatably arranged on the substrate.

[0007] Preferably, the working end of each machine body is respectively provided with a main material vibrating disc, a first auxiliary material vibrating disc, a second auxiliary material vibrating disc and a third auxiliary material vibrating disc, a spiral track is arranged on each vibrating disc, and the structure of each machine body, main material vibrating disc, first auxiliary material vibrating disc, second auxiliary material vibrating disc and third auxiliary material vibrating disc is the same, but the size is different.

[0008] Preferably, the first auxiliary material vibrating disc, the second auxiliary material vibrating disc and the third auxiliary material vibrating disc are arranged on the substrate, the side of the substrate is provided with an extension plate, and the main material vibrating disc is arranged on the extension plate.

[0009] Preferably, the positioning assembly is composed of a supporting leg, a panel and a connecting seat, the connecting seat is arranged on the lower surface of the guide rail, the panel is arranged on the lower surface of the connecting seat, and the supporting leg is arranged at the four corner positions of the panel.

[0010] Preferably, the buffer assembly is composed of a sliding block, a rubber rod, an air bag, a slide and an extension arm, the slide is arranged on the annular surface of the rotating disc, the rubber rod is arranged on the lower surface of the guide rail, the sliding block is arranged at the bottom end of the rubber rod, and the sliding block is slidingly arranged between the slide.

[0011] Preferably, the air bag is arranged on the rubber rod, the extension arm is arranged on the air bag, and the extension arm and the air bag are communicated with each other.

[0012] Preferably, the extension arm is arranged between the lower surface of the guide rail and the upper surface of the rotating disc.

[0013] Preferably, the lower surface of the machine body is provided with four supporting legs, and the four supporting legs are arranged in an annular array on the lower surface of the machine body.

[0014] Compared with the prior art, the automatic assembly line has the following beneficial effects:

[0015] In the use process of the automatic assembly line, the main parts of the workpiece assembly are introduced into the main material vibration disc, and the main and auxiliary parts of the workpiece assembly are introduced into each auxiliary material vibration disc. Under the action of the vibration disc, the workpiece is arranged along the track by vibration, each part enters the rotating disc through the guide rail, the rotating disc rotates intermittently at a certain angle, the workpiece is conveyed to each assembly station, and then each component is assembled together by the mechanical hand of the external operation and is conveyed backward for the subsequent process.

[0016] In the working process of the vibration disc, a small amount of vibration action is transmitted to the guide rail, at this time, the guide rail repeatedly exerts pressure on the extension arm, the extension arm is deformed under the action of the pressure, the gas in the extension arm is squeezed into the air bag, at this time, the air bag is deformed due to the excessive gas, under the elastic deformation of the air bag, the gas reenters the extension arm, so that the buffer structure is formed between the guide rail and the rotating disc.

[0017] Further, in the rotating process of the rotating disc, the sliding block slides along the slide, and the rubber connecting relationship between the guide rail and the sliding block helps to assist in positioning the position relationship of the guide rail relative to the rotating disc.

[0018] The automatic assembly line realizes the rapid and orderly conveying of the workpiece through the single arrangement of the vibration disc and the intermittent rotation of the rotating disc, significantly improves the efficiency of the workpiece assembly, reduces the labor cost, and the rubber connecting relationship between the sliding block and the guide rail helps to assist in positioning the position of the track relative to the rotating disc, ensures the accuracy of the workpiece in the assembly process, and effectively reduces the influence of the vibration action on the assembly precision through the buffer structure between the guide rail and the rotating disc, and ensures the stable operation of the assembly line. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the three-dimensional structure schematic view of the utility model;

[0020] Figure 2 It is the overhead structure schematic view of the utility model;

[0021] Figure 3 It is the vibrating disc structure schematic view of the utility model;

[0022] Figure 4 It is the buffer assembly structure schematic view of the utility model;

[0023] Figure 5 It is the partial sectional view structure schematic view of the utility model; Figure 4

[0024] Reference signs:

[0025] 1, base plate; 2, extension plate; 3, main material vibrating disc; 4, first auxiliary material vibrating disc; 5, second auxiliary material vibrating disc; 6, third auxiliary material vibrating disc; 7, guide rail; 8, rotating disc; 9, spiral track; 10, machine body; 11, supporting leg; 12, supporting leg; 13, panel; 14, connecting seat; 15, sliding block; 16, rubber rod; 17, air bag; 18, slide; 19, extension arm. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. Embodiment one:

[0027] As shown in Figures 1-5 The utility model discloses a kind of automatic assembly line, including base plate 1, main material vibrating disc 3, first auxiliary material vibrating disc 4, second auxiliary material vibrating disc 5, third auxiliary material vibrating disc 6, rotating disc 8 and machine body 10, the outlet of main material vibrating disc 3, first auxiliary material vibrating disc 4, second auxiliary material vibrating disc 5, third auxiliary material vibrating disc 6 is all equipped with guide rail 7 by positioning assembly, another end of each guide rail 7 is equipped on rotating disc 8 by buffer assembly, rotating disc 8 is rotatably arranged on base plate 1.

[0028] Based on embodiment 1:

[0029] ​The utility model discloses automatic assembly assembly line in the use process, the main spare part of workpiece assembly is guided into main material vibration disc 3, and the main auxiliary spare part of workpiece assembly is guided into each auxiliary material vibration disc, under the work of vibration disc, through the mode of vibration, workpiece is arranged along the track single piece, and each spare part enters rotary disc 8 through guide rail 7, and rotary disc 8 carries out intermittent rotation according to certain angle, and workpiece is conveyed to each assembly station, and then through the mechanical hand of operation outside, each component is assembled together and is conveyed backward to carry out the subsequent process,

[0030] In the process of vibration disc work, a small amount of vibration action is conducted to guide rail 7, at this time, guide rail 7 repeatedly exerts pressure on extension arm 19, and under the action of pressure, extension arm 19 is deformed to extrude the gas in extension arm 19 into air bag 17, at this time, air bag 17 is deformed by excess gas, and under the deformation elasticity of air bag 17, the gas reenters extension arm 19, so that a buffer structure is formed between guide rail 7 and rotary disc 8.

[0031] Further, in the process of rotation of rotary disc 8, sliding block 15 slides along slide 18, and through the rubber connecting relationship between guide rail 7 and sliding block 15, the position relationship of guide rail 7 relative to rotary disc 8 is assisted in positioning. Embodiment two:

[0032] As shown in Figures 1-5 Compared with embodiment one, the utility model discloses automatic assembly assembly line still includes: the working end of each machine body 10 is equipped with main material vibration disc 3, first auxiliary material vibration disc 4, second auxiliary material vibration disc 5, third auxiliary material vibration disc 6, and each vibration disc is equipped with spiral track 9, and the structure of each machine body 10, main material vibration disc 3, first auxiliary material vibration disc 4, second auxiliary material vibration disc 5, third auxiliary material vibration disc 6 is same, and the size is different, and first auxiliary material vibration disc 4, second auxiliary material vibration disc 5, third auxiliary material vibration disc 6 are equipped on base plate 1, and the side of base plate 1 is equipped with extension plate 2, and main material vibration disc 3 is equipped in extension plate 2.

[0033] The vibration disc hopper is provided with a pulse electromagnet below, which can make the hopper vibrate vertically, and the hopper is driven by the inclined spring sheet to swing and vibrate around the vertical shaft, and the parts in the hopper can be automatically arranged in a unified state according to the assembly or processing requirements and enter the assembly or processing position through a series of track screening or posture changes.

[0034] The positioning assembly is composed of the supporting legs 12, the panel 13 and the connecting base 14, the connecting base 14 is arranged on the lower surface of the guide rail 7, the panel 13 is arranged on the lower surface of the connecting base 14, and the supporting legs 12 are arranged at the four corner positions of the panel 13, and through the design of the positioning assembly, each guide rail 7 can be distributed on the base plate 1 and the extension plate 2.

[0035] The buffering assembly is composed of the sliding block 15, the rubber rod 16, the air bag 17, the slide 18 and the extension arm 19, the slide 18 is arranged on the annular surface of the rotating disc 8, the rubber rod 16 is arranged on the lower surface of the guide rail 7, the sliding block 15 is arranged at the bottom end of the rubber rod 16 and is slidingly arranged between the sliding block 15 and the slide 18, the air bag 17 is arranged on the rubber rod 16, the extension arm 19 is arranged on the air bag 17 and is in communication with the air bag 17, and the extension arm 19 is arranged between the lower surface of the guide rail 7 and the upper surface of the rotating disc 8, in the working process of the vibrating disc, a small amount of vibration is transmitted to the guide rail 7, at this time, the guide rail 7 repeatedly exerts pressure on the extension arm 19, the extension arm 19 is deformed under the action of the pressure, the gas in the extension arm 19 is extruded into the air bag 17, at this time, the air bag 17 is deformed due to the excessive gas, and under the elastic deformation of the air bag 17, the gas reenters the extension arm 19, so that a buffering structure is formed between the guide rail 7 and the rotating disc 8.

[0036] And in the rotating process of the rotating disc 8, the sliding block 15 slides along the slide 18, and through the rubber connecting relationship between the guide rail 7 and the sliding block 15, the position relationship of the guide rail 7 relative to the rotating disc 8 is assisted to be positioned.

[0037] The lower surface of the machine body 10 is provided with four supporting legs 11, and the four supporting legs 11 are arranged in an annular array on the lower surface of the machine body 10.

[0038] It should be noted that the vibrating disc structure is a mature technology, and its working principle and internal structure are known to those skilled in the art, and the utility model only utilizes the function and does not improve the internal structure, therefore, it is not described in detail, and those skilled in the art can select and arrange as needed or as convenient.

[0039] The rotating disc 8 of the utility model also needs to provide a power device to make it work normally, and as known to those skilled in the art, the power is provided as usual, which belongs to conventional means or common knowledge, and will not be described here, and those skilled in the art can select and arrange as needed or as convenient.

[0040] The above specific embodiments are only several preferred embodiments of the utility model, and based on the technical scheme of the utility model and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.

[0041] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than by the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. An automated assembly line, comprising a substrate (1), a main material vibratory feeder (3), a first auxiliary material vibratory feeder (4), a second auxiliary material vibratory feeder (5), a third auxiliary material vibratory feeder (6), a rotary table (8), and a machine body (10), characterized in that: The main material vibrating plate (3), the first auxiliary material vibrating plate (4), the second auxiliary material vibrating plate (5), and the third auxiliary material vibrating plate (6) are all provided with guide rails (7) through positioning components at their outlets. The other end of each guide rail (7) is provided on the rotating plate (8) through a buffer component. The rotating plate (8) is rotatably mounted on the base plate (1).

2. The automated assembly line according to claim 1, characterized in that: Each of the machine bodies (10) is provided with a main material vibrating plate (3), a first auxiliary material vibrating plate (4), a second auxiliary material vibrating plate (5), and a third auxiliary material vibrating plate (6) at its working end. Each vibrating plate is provided with a spiral track (9). Each of the machine bodies (10), main material vibrating plate (3), first auxiliary material vibrating plate (4), second auxiliary material vibrating plate (5), and third auxiliary material vibrating plate (6) has the same structure but different sizes.

3. An automated assembly line according to claim 2, characterized in that: The first auxiliary material vibrating plate (4), the second auxiliary material vibrating plate (5), and the third auxiliary material vibrating plate (6) are disposed on the substrate (1). An extension plate (2) is provided on the side of the substrate (1), and the main material vibrating plate (3) is disposed on the extension plate (2).

4. An automated assembly line according to claim 1, characterized in that: The positioning component consists of a support leg (12), a panel (13), and a connecting seat (14). The connecting seat (14) is located on the lower surface of the guide rail (7), the panel (13) is located on the lower surface of the connecting seat (14), and the support leg (12) is located at the four corners of the panel (13).

5. An automated assembly line according to claim 1, characterized in that: The buffer assembly consists of a slider (15), a rubber rod (16), an airbag (17), a slide rail (18), and an extension arm (19). The slide rail (18) is formed on the annular surface of the rotating disk (8). The rubber rod (16) is located on the lower surface of the guide rail (7). The slider (15) is located at the bottom end of the rubber rod (16). The slider (15) and the slide rail (18) are slidably installed together.

6. An automated assembly line according to claim 5, characterized in that: The airbag (17) is mounted on the rubber rod (16), the extension arm (19) is mounted on the airbag (17), and the extension arm (19) is connected to the airbag (17).

7. An automated assembly line according to claim 5, characterized in that: The extension arm (19) is located between the lower surface of the guide rail (7) and the upper surface of the rotary disk (8).

8. An automated assembly line according to claim 1, characterized in that: The lower surface of the body (10) is provided with four legs (11), and the four legs (11) are arranged in a ring array on the lower surface of the body (10).

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