Switch production line

Abstract

The utility model discloses a switch production line, and relates to the technical field of switch production lines, the switch production line comprises a conveyor belt, an unpacking device, a stacking device, a testing device and a packaging device, the unpacking device comprises a first grabbing mechanism and a first suction mechanism, the first grabbing mechanism and the first suction mechanism are sequentially arranged in the conveying direction of the conveying belt. The stacking device is used for correcting the position of the switch and conveying the switch to the next process; the test device is used for performing function test on the switch; the packaging device comprises a second suction mechanism and a second grabbing mechanism, and the second suction mechanism and the second grabbing mechanism are sequentially arranged in the conveying direction of the conveying belt. Wherein the unpacking device, the stacking device and the packaging device are sequentially arranged in the conveying direction of the conveying belt, and the testing device is movably connected with the stacking device. The above arrangement mode replaces a part of manual assembly production process, effectively reduces the labor cost, and effectively prevents the switch from being damaged.

Description

Technical Field

[0001] This utility model relates to the technical field of switch production lines, and in particular to a switch production line. Background Technology

[0002] In modern industrial production, switches are one of the core devices in network communication. A switch is a network device used for forwarding electrical (optical) signals and can provide a dedicated electrical signal path for any two network nodes connected to the switch.

[0003] In related technologies, switch production lines typically employ semi-automated assembly. In this mode, disassembly and packaging are generally done manually. However, due to the weight of switches, damage may occur due to human error during assembly, which greatly reduces production efficiency and affects product quality. Utility Model Content

[0004] The main purpose of this utility model is to propose a switch production line, which aims to solve the technical problem of switch damage caused by manual operation in the semi-automated assembly production method of switches in related technologies.

[0005] To achieve the above objectives, the present invention proposes a switch production line, which includes:

[0006] Conveyor belt;

[0007] The unpacking device includes a first gripping mechanism and a first suction mechanism. The first gripping mechanism and the first suction mechanism are arranged sequentially along the conveying direction of the conveyor belt. The first gripping mechanism is used to take the switch out of the packaging box and convey the switch to the first suction mechanism via the conveyor belt. The first suction mechanism is used to take out the packaging bag of the switch.

[0008] A stacking device for correcting the position of a switch and transferring the switch to a testing device;

[0009] The testing device is used to perform functional tests on the switch;

[0010] The packaging device includes a second suction mechanism and a second gripping mechanism, which are arranged sequentially along the conveying direction of the conveyor belt. The second suction mechanism is used to pick up the switch and rotate it for labeling. The second gripping mechanism is used to clamp the switch from the conveyor belt and pack the switch.

[0011] The unpacking device, the stacking device, and the packaging device are arranged sequentially along the conveyor belt, and the testing device is movably connected to the stacking device.

[0012] In an embodiment, the unpacking device further comprises a first base frame, the first base frame is formed with an unpacking station and a tape removing station, the first base frame is provided with the conveying belt and a first support; the first grabbing mechanism is arranged at the unpacking station, and the first suction mechanism is arranged at the tape removing station; the first grabbing mechanism and the first suction mechanism are arranged along the transverse extension direction of the first support.

[0013] In an embodiment, the first grabbing mechanism comprises a first driving part and a first grabbing assembly, the first driving part is arranged at the first support, the first grabbing assembly comprises a first connecting part, a first clamping arm and a second clamping arm, the first connecting part is in transmission connection with the first driving part, the first clamping arm and the second clamping arm are respectively arranged at two ends of the first connecting part, one end of the first clamping arm away from the connecting part forms a first bending section, the first bending section is arranged towards the second clamping arm, one end of the second clamping arm away from the first connecting part forms a second bending section, the second bending section is arranged towards the first clamping arm; the first driving part can drive the first connecting part to rise and fall.

[0014] In an embodiment, the first connecting part comprises a first connecting plate, a second connecting plate and a first telescopic rod, the first driving part is in sliding connection with the first telescopic rod, the first connecting plate and the second connecting plate are respectively arranged at opposite two ends of the first telescopic rod, a second telescopic rod is sleeved between the first connecting plate and the first clamping arm, the first clamping arm is in sliding connection with the second telescopic rod, a third telescopic rod is sleeved between the second connecting plate and the second clamping arm, the second clamping arm is in sliding connection with the third telescopic rod.

[0015] In an embodiment, the first suction mechanism comprises a second driving part and a first suction assembly, the second driving part is arranged at the first support, the first suction assembly comprises a second connecting part, a third connecting part and a first suction disc, the second connecting part and the third connecting part are arranged in an L shape, the second connecting part is in transmission connection with the second driving part, the first suction disc is in rotation connection with the third connecting part, the second driving part can drive the second connecting part to rise and fall.

[0016] In an embodiment, the packing device further comprises a second base frame, the second base frame is formed with a labeling station and a box sealing station, the second base frame is provided with a second support and the conveying belt; the second suction mechanism is arranged at the labeling station; the second grabbing mechanism is arranged at the box sealing station; the second suction mechanism and the second grabbing mechanism are arranged along the transverse extension direction of the second support.

[0017] In an embodiment, the second suction mechanism comprises a third driving part and a second suction assembly, the third driving part is arranged on the second support, the second suction assembly comprises a fourth connecting part and a second suction disc, the third driving part is in transmission connection with the fourth connecting part, both ends of the fourth connecting part are connected with connecting rods, the connecting rods are sleeved with rotary air cylinders, the second suction disc is sleeved with the connecting rods through two connecting blocks, and the third driving part can drive the fourth connecting part to rise and fall up and down.

[0018] In an embodiment, the unpacking device comprises a first machine base, and the stacking device comprises a machine box, opposite sides of the machine box are provided with slide rails, the slide rails are arranged in parallel with the conveying belt and are arranged above the conveying belt.

[0019] A first visual inspection equipment is arranged on the top of the machine box and is used for automatically identifying the position of the switch;

[0020] A second visual inspection equipment is used for scanning label information to realize archiving;

[0021] A third suction mechanism comprises a fifth driving part, a sixth connecting part and a third suction disc, the fifth driving part is in transmission connection with the sixth connecting part, and the sixth connecting part is connected with the third suction disc; the second visual inspection equipment is arranged on one side of the third suction disc;

[0022] A moving mechanism is arranged on one end of the machine box away from the first machine base;

[0023] A lifting platform is connected with the first machine base and the moving mechanism at both ends of the lifting platform.

[0024] In an embodiment, one end of the lifting platform is further provided with a collision avoidance sensor, and the collision avoidance sensor is used for detecting and preventing the collision of the switch in the moving mechanism.

[0025] In an embodiment, the stacking device comprises a moving mechanism, the testing device further comprises a detection mechanism and a display lamp, the moving mechanism is in movable connection with the detection mechanism, the detection mechanism is in electrical connection with the display lamp, and the detection mechanism is used for detecting whether the switch on the moving mechanism meets the standard.

[0026] This invention's technical solution, by setting up an unpacking device and a packaging device, replaces manual unpacking with a first gripping mechanism and a first suction mechanism in the unpacking device, and replaces manual packaging with a second suction mechanism and a second gripping mechanism in the packaging device. This effectively reduces labor costs. Furthermore, because the mechanisms replace manual operation, it effectively prevents damage to the switches due to human error during production. This setup achieves a continuous production process for the switches from unpacking to packaging, reducing handling and waiting time in intermediate stages, thereby improving overall production efficiency. The stacking and testing devices ensure that each switch undergoes functional testing before packaging, ensuring that only qualified products are packaged, thus improving the quality of the final product. Due to the continuous and automated nature of the production line, it is easier to integrate a data tracking system, enabling full tracking of each switch from unpacking to packaging, facilitating quality control and traceability. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0028] Figure 1 A schematic diagram of a portion of the switch production line provided by this utility model;

[0029] Figure 2 A schematic diagram of another part of the switch production line provided by this utility model;

[0030] Figure 3 A schematic diagram of the structure of the first gripping mechanism provided by this utility model;

[0031] Figure 4 A schematic diagram of the structure of the first suction mechanism provided by this utility model;

[0032] Figure 5 A schematic diagram of the structure of the second suction mechanism provided by this utility model;

[0033] Figure 6 This is a structural schematic diagram of the straightening stacking area provided by this utility model;

[0034] Figure 7 A schematic diagram of the testing device provided by this utility model.

[0035] Explanation of icon numbers:

[0036] 1000, switch production line; 1, conveying belt;

[0037] 2, unpacking device; 21, first base; 211, first support; 22, first grabbing mechanism; 221, first driving part; 222, first grabbing assembly; 222a, first connecting part; 222b, first clamping arm; 222c, second clamping arm; 222d, first bending section; 222e, second bending section; 222f, second telescopic rod; 222g, third telescopic rod; 23, first suction mechanism; 231, second driving part; 232, first suction assembly; 232a, second connecting part; 232b, third connecting part; 232c, first suction disc;

[0038] 3, stacking device; 31, machine box; 32, first visual detection equipment; 33, second visual detection equipment; 34, third suction mechanism; 341, fifth driving part; 342, sixth connecting part; 343, third suction disc; 35, elevator table;

[0039] 4, testing device; 41, detection mechanism; 42, moving mechanism;

[0040] 5, packaging device; 51, second base; 511, second support; 52, second suction mechanism; 521, third driving part; 522, second suction assembly; 522a, fourth connecting part; 522b, second suction disc; 522c, connecting rod; 522d, rotary cylinder; 53, second grabbing mechanism.

[0041] The realization, functional characteristics and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0043] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0044] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the same or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the utility model.

[0045] The utility model provides a switch production line 1000.

[0046] Please refer to Figures 1 to 7 In an embodiment of the utility model, the switch production line includes conveying belt 1, unpacking device 2, stacking device 3, testing device 4 and packing device 5, unpacking device 2 includes first grabbing mechanism 22 and first suction mechanism 23, first grabbing mechanism 22, first suction mechanism 23 are sequentially arranged along the conveying direction of conveying belt 1, first grabbing mechanism 22 is used to take out switch from packing box, and the switch is conveyed to first suction mechanism through conveying belt 1, and first suction mechanism 23 is used to take out the packing bag of switch, stacking device 3 is used to correct the position of switch and conveys switch to testing device 4, testing device 4 is used to carry out function test to switch, packing device 5 includes second suction mechanism 52 and second grabbing mechanism 53, second suction mechanism 52, second grabbing mechanism 53 are sequentially arranged along the conveying direction of conveying belt 1, second suction mechanism 52 is used to suck switch and rotate to label, and second grabbing mechanism 53 is used to clamp switch from conveying belt 1 and realizes the packing of switch, wherein, unpacking device 2, stacking device 3, packing device 5 are sequentially arranged along the conveying direction of conveying belt 1, and testing device 4 is movably connected with stacking device 3.

[0047] In the embodiment, the specific production process of the switch production line is that the to-be-switches are transferred to the unpacking device 2, the first grabbing mechanism 22 is operated by the worker to disassemble the outer packaging box of the switch, and then the switch with the outer packaging box removed is transferred to the first suction mechanism 23, the first suction mechanism 23 tears off the film wrapped outside the switch, and the switch with the film removed is transported to the stacking device 3 in the form of a complete machine through the conveying belt 1. After the to-be-switches are transferred to the stacking device 3, the stacking device 3 first adjusts the position of the switch on the conveying belt 1, then positions and scans the code of the switch, and after the scanning is completed, the switch is transferred to the database, the binding of the moving mechanism 42 of the testing device 4 and the switch number is performed, and the switch is transported to the testing device 4 by suction. After the to-be-switches are transferred to the testing device 4, the testing device 4 completes the positioning of the switch, and at the same time, the filling test line is connected to the switch according to the layer, the worker scans the number of the moving mechanism 42 by using the handheld code scanning gun, the filling test software automatically associates the product order and model information and the SN signals of each part of the moving mechanism 42, and then the software is clicked to start filling. After filling, the ILTP software automatically runs the filling test program, and after the test is completed, the good products and the defective products are moved to the packaging device 5 at the same time. After the to-be-switches are transferred to the packaging device 5, the worker separately takes out the defective products, and operates the second suction mechanism 52 to label the good switch, and after the labeling is completed, the switch is transferred to the second grabbing mechanism 53, and the second grabbing mechanism 53 installs the packaging box and the packaging bag, so as to complete the whole assembly production line process. It can be understood that the testing device 4 and the stacking device 3 are movably connected through the moving mechanism 42 in the stacking device 3, and the movement of the moving mechanism 42 is pushed by the artificial mode. Further, a second conveying belt for transferring the packaging box is arranged beside the conveying belt 1, and a tray for stacking the empty packaging boxes of the unpacking device 2 is arranged beside the unpacking device 2. The starting point of the second conveying belt corresponds to the first suction mechanism 23 in the unpacking device 2, and the end point of the second conveying belt corresponds to the front of the first grabbing mechanism 22 in the unpacking device 2, so as to facilitate the worker to return flow and stack the empty packaging boxes on the tray.

[0048] The technical scheme of the utility model discloses through setting unpacking device 2 and packing device 5, adopt first grabbing mechanism 22 and first suction mechanism 23 to replace artificial unpacking process in unpacking device 2, adopt second suction mechanism 52 and second grabbing mechanism 53 to replace artificial packing process in packing device 5, effectively reduce artificial labor cost, simultaneously because the operation of mechanism replaces manual work, effectively prevent the condition that switch damage due to manual work inadvertently in the production process. The above-mentioned setting mode realizes the continuous production flow of switch from unpacking to packing, reduces the carrying and waiting time of intermediate link, thereby improve the overall production efficiency. The setting of stacking device 3 and testing device 4 ensures that each switch is tested before packing, which can ensure that only qualified products are packed, thereby improving the quality of the final product. Due to the continuity and automation of the production line, it is easier to integrate a data tracking system to track each switch from unpacking to packing, facilitating quality control and traceability.

[0049] In an embodiment of the utility model, unpacking device 2 still includes first machine base 21, and first machine base 21 is formed with unpacking station and unpacking station, and first machine base 21 is equipped with conveying belt 1 and first support 211;First grabbing mechanism 22 is arranged at unpacking station, and first suction mechanism 23 is arranged at unpacking station, and first grabbing mechanism 22, first suction mechanism 23 are arranged along the transverse extension direction of first support 211.

[0050] In combination Figure 1 、 Figure 3 And Figure 4 , in the embodiment, after the switch to be transferred to unpacking device 2, the worker first unpacks the packing box, opens the packing, takes out the accessory bag and instruction manual and places them on the placing station beside unpacking device 2, and operates first grabbing mechanism 22 to take out the switch from the packing box. At this time, the outer film of the switch has not been removed. After the worker places the packing box on the placing station, first grabbing mechanism 22 places the switch on conveying belt 1 on first machine base 21, and conveys it to first suction mechanism 23 through conveying belt 1. First suction mechanism 23 extends into the outer film of the switch, adsorbs the outer surface of the switch, and lifts to a height that the worker can operate. The worker takes out the outer film, and first suction mechanism 23 places the switch on conveying belt 1 on first machine base 21. The switch is conveyed to stacking device 3 by conveying belt 1. It can be understood that first support 211 is vertically arranged on first machine base 21 in a door shape. First grabbing mechanism 22 and first suction mechanism 23 are sequentially arranged on first support 211. The connection mode here includes but is not limited to screw connection, bolt connection and other modes, which are not limited here. The above-mentioned setting mode reduces the time and labor intensity of manual unpacking through the automatic unpacking device 2 and grabbing mechanism, and improves the efficiency of the unpacking process. The automatic mechanism can operate more stably and accurately, reducing the risk of damage.

[0051] In an embodiment of the present application, the first grabbing mechanism 22 comprises a first driving part 221 and a first grabbing assembly 222, the first driving part 221 is arranged on the first support 211, the grabbing assembly comprises a first connecting part 222a, a first clamping arm 222b and a second clamping arm 222c, the first connecting part 222a is in transmission connection with the first driving part 221, the first clamping arm 222b and the second clamping arm 222c are respectively arranged at two ends of the first connecting part 222a, one end of the first clamping arm 222b away from the connecting part forms a first bending section 222d, the first bending section 222d is arranged towards the second clamping arm 222c, one end of the second clamping arm 222c away from the first connecting part 222a forms a second bending section 222e, the second bending section 222e is arranged towards the first clamping arm 222b; the first driving part 221 can drive the first connecting part 222a to rise and fall.

[0052] In the present embodiment, the switch to be exchanged is conveyed to below the first grabbing mechanism 22, the first driving part 221 drives the first grabbing assembly 222 to rise and fall to take out the switch from the packaging box. It can be understood that the first driving part 221 here comprises a driving member, a sliding block and a sliding rail, the driving member here comprises but is not limited to a driving motor, a pneumatic cylinder and the like, the driving member drives the sliding block to move up and down along the sliding rail, one end of the sliding block is connected with the first grabbing assembly 222, so that the first grabbing assembly 222 can move up and down to complete taking out the switch packaging box and placing it on the conveying belt 1. In combination Figure 3 It can be known that the first connecting part 222a comprises a telescopic rod and a mounting block movable along the telescopic rod, the mounting block is connected with the sliding block in the first driving part 221 through screwing, clamping and the like, both ends of the mounting block are connected with the first clamping arm 222b and the second clamping arm 222c through bolt connection and the like. Further, in order to prevent the switch from falling on the first grabbing mechanism 22, the first bending section 222d is arranged in an L shape with the first clamping arm 222b, the second bending section 222e is arranged in an L shape with the second clamping arm 222c, so that both ends of the switch can abut against the first clamping arm 222b and the second clamping arm 222c, the first clamping arm 222b and the second clamping arm 222c provide better support. The above arrangement provides better support, effectively prevents the switch from rolling or falling during the carrying process, and enhances the safety of operation.

[0053] In the embodiment of the utility model, first connecting portion 222a includes first connecting plate, second connecting plate and first telescopic rod, first drive portion 221 is connected with first telescopic rod slidingly, first connecting plate and second connecting plate are respectively arranged at opposite ends of first telescopic rod, second telescopic rod 222f is sleeved between first connecting plate and first clamping arm 222b, first clamping arm 222b is connected with second telescopic rod 222f slidingly, third telescopic rod 222g is sleeved between second connecting plate and second clamping arm 222c, second clamping arm 222c is connected with third telescopic rod 222g slidingly.

[0054] In the embodiment, in order to adjust the distance between first clamping arm 222b and second clamping arm 222c, the first connecting portion 222a is connected with the first drive portion 221 slidingly, and the first connecting portion 222a is connected with the first clamping arm 222b and the second clamping arm 222c slidingly. The driving mode of the first clamping arm 222b along the second telescopic rod 222f includes but is not limited to manual and electric modes, and the driving mode of the second clamping arm 222c along the third telescopic rod 222g includes but is not limited to manual and electric modes. Figure 3 It can be understood that the first telescopic rod is sleeved between the upper parts of the first connecting plate and the second connecting plate, the second telescopic rod 222f is sleeved between the lower part of the first connecting plate and the first clamping arm 222b, and the first clamping arm 222b is connected with the second telescopic rod 222f slidingly, so that the first clamping arm 222b can move along the second telescopic rod 222f towards or away from one end of the second clamping arm 222c, and the second clamping arm 222c can move along the third telescopic rod 222g towards or away from one end of the first clamping arm 222b, thereby adjusting the distance between the first clamping arm 222b and the second clamping arm 222c and adapting to different sizes of switches. In order to ensure the stable connection of the first connecting plate with the second telescopic rod 222f and the third telescopic rod 222g, the second telescopic rod 222f and the third telescopic rod 222g are respectively provided with an opening, and fasteners such as bolts and screws can be arranged in the openings for fastening. It can be understood that the staff can manually adjust the distance between the first clamping arm 222b and the second clamping arm 222c, thereby adapting to the size of the switch, so that the switch can be better taken out of the packaging box. This telescopic arrangement can facilitate adjustment according to the size of the switch, improve the applicability of the first grabbing mechanism 22, and improve the flexibility and efficiency of the production line.

[0055] In an embodiment of the utility model, first suction mechanism 23 includes second drive portion 231 and first suction assembly 232, second drive portion 231 is located at first support 211, first suction assembly 232 includes second connecting portion 232a, third connecting portion 232b and first suction cup 232c, second connecting portion 232a and third connecting portion 232b are L-shaped, second connecting portion 232a is transmission connected with second drive portion 231, first suction cup 232c is rotationally connected with third connecting portion 232b, second drive portion 231 can drive second connecting portion 232a to go up and down.

[0056] In the embodiment, when the switch to be exchanged flows to the lower side of first suction mechanism 23, second drive portion 231 drives first suction assembly 232 to go up and down and takes out the packaging bag of switch, it can be understood that second drive portion 231 includes driving piece, sliding block and slide rail etc., driving piece includes but is not limited to driving motor, cylinder etc., driving piece drives sliding block to move up and down along slide rail, one end of sliding block is connected with first suction assembly 232, so that one end of first suction assembly 232 can pass through the packaging bag of switch and is adsorbed on the surface of switch, at this time, sliding block rises to the appropriate height along slide rail, after the packaging bag is taken out by the staff, first suction assembly 232 is placed on conveying belt 1, and conveying belt 1 transports it to the next process. Figure 1 And Figure 4 Second connecting portion 232a is connected with second drive portion 231 by bolt connection, screwing etc., one end of second connecting portion 232a is rotationally connected with third connecting portion 232b, so that third connecting portion 232b and first suction cup 232c can rotate 360 degrees relative to second connecting portion 232a;Both ends of third connecting portion 232b are respectively provided with a sliding block, and a telescopic rod is connected between the two sliding blocks, the telescopic rod is sleeved with a connecting block connected with first suction cup 232c, and first suction cup 232c is rotationally connected with the connecting block. In order to further facilitate adjustment, a handle is further arranged at one end of the connecting block connected with first suction cup 232c, so as to adjust the position of first suction cup 232c by the staff. The above-mentioned setting mode provides flexible positioning ability and improves the efficiency of removing the packaging bag of switch.

[0057] In an embodiment of the utility model, packaging device 5 further includes second machine base 51, second machine base 51 is formed with labeling station and sealing station, and second machine base 51 is provided with second support 511 and conveying belt 1;Second suction mechanism 52 is arranged at labeling station;Second grabbing mechanism 53 is arranged at sealing station;Second suction mechanism 52 and second grabbing mechanism 53 are arranged along the transverse extension direction of second support 511.

[0058] Combination Figure 2 And Figure 5In the embodiment, after the switch to be exchanged is tested, it is transferred to the packaging line body area through the conveying belt 1, the second suction mechanism 52 is operated by the staff, the second suction mechanism 52 rotates and rises the switch, and the switch is rotated by 90 degrees to provide the staff with a labeling operation, after the staff finishes the labeling, the second suction mechanism 52 places the switch on the conveying belt 1 of the second machine seat 51, and the outer film of the switch is installed by manual operation, and is conveyed to the second grabbing mechanism 53 through the conveying belt 1, the second grabbing mechanism 53 is lifted towards the conveying belt 1, and the switch is lifted to a height that can be operated by the staff, the packaging box installation in the unpacking line body is completed, and finally the whole switch assembly process is completed through the placing station. It can be understood that the first support 211 is vertically arranged in a door-shaped form on the second machine seat 51, and the second suction mechanism 52 and the second grabbing mechanism 53 are sequentially arranged on the second support 511, and the connection mode includes but is not limited to screw connection, bolt connection and the like, which is not limited here. In particular, the second grabbing mechanism 53 and the first grabbing mechanism 22 are the same mechanism in the embodiment, the internal features remain the same, and the specific implementation manner is referred to the setting of the first grabbing mechanism 22. The above setting mode reduces the time for manually carrying and positioning the switch through the automatic suction and rotating mechanism, significantly improves the efficiency of the packaging line, and improves the labeling precision.

[0059] In an embodiment of the utility model, second suction mechanism 52 includes third drive part 521 and second suction assembly 522, third drive part 521 locates at second support 511, second suction assembly 522 includes fourth connecting part 522a and second suction disc 522b, third drive part 521 is connected with fourth connecting part 522a transmission, both ends of fourth connecting part 522a are connected with connecting rod 522c, connecting rod 522c is equipped with rotary cylinder 522d, second suction disc 522b is equipped with two connecting blocks in connecting rod 522c, third drive part 521 can drive fourth connecting part 522a to go up and down.

[0060] In combination Figure 5 In the embodiment, after the switch to be exchanged is tested, it is transferred to the packaging line body area through the conveying belt 1, the second suction mechanism 52 is operated by the staff, the second suction mechanism 52 rotates and rises the switch, and the switch is rotated by 90 degrees to provide the staff with a labeling operation, after the staff finishes the labeling, the second suction mechanism 52 places the switch on the conveying belt 1 of the second machine seat 51, and the outer film of the switch is installed by manual operation, and is conveyed to the second grabbing mechanism 53 through the conveying belt 1, the second grabbing mechanism 53 is lifted towards the conveying belt 1, and the switch is lifted to a height that can be operated by the staff, the packaging box installation in the unpacking line body is completed, and finally the whole switch assembly process is completed through the placing station. It can be understood that the first support 211 is vertically arranged in a door-shaped form on the second machine seat 51, and the second suction mechanism 52 and the second grabbing mechanism 53 are sequentially arranged on the second support 511, and the connection mode includes but is not limited to screw connection, bolt connection and the like, which is not limited here. In particular, the second grabbing mechanism 53 and the first grabbing mechanism 22 are the same mechanism in the embodiment, the internal features remain the same, and the specific implementation manner is referred to the setting of the first grabbing mechanism 22. The above setting mode reduces the time for manually carrying and positioning the switch through the automatic suction and rotating mechanism, significantly improves the efficiency of the packaging line, and improves the labeling precision. Figure 5Two ends of the connecting rod 522c are sleeved on two ends of the fourth connecting part 522a, and a rotary air cylinder 522d is sleeved on the connecting rod 522c, the rotary air cylinder 522d is sleeved on the connecting rod 522c through a fixing flange, one end of the second suction disc 522b is provided with two connecting blocks arranged oppositely, the two connecting blocks are connected with the connecting rod 522c in a sleeving mode and are sleeved on two sides of the rotary air cylinder 522d respectively, and the second suction disc 522b can rotate under the driving of the rotary air cylinder 522d.

[0061] In an embodiment of the utility model, the unpacking device 2 includes a first machine base 21, and the stacking device 3 includes a machine box 31, opposite sides of the machine box 31 are provided with slide rails, the slide rails are arranged in parallel with the conveying belt 1 and are arranged above the conveying belt 1, a first visual inspection equipment 32 is arranged on the top of the machine box 31 and is used for automatically identifying the position of the switch, a second visual inspection equipment 33 is used for scanning label information to realize archiving, a third suction mechanism 34 includes a fifth driving part 341, a sixth connecting part 342 and a third suction disc 343, the fifth driving part 341 is in transmission connection with the sixth connecting part 342, the sixth connecting part 342 is connected with the third suction disc 343, the second visual inspection equipment 33 is arranged on one side of the third suction disc 343, a moving mechanism 42 is arranged on one end of the machine box 31 away from the first machine base 21, and a lifting platform 35 is connected with the first machine base 21 and the moving mechanism 42 at two ends.

[0062] In combination Figure 6 In the embodiment, after the switch to be exchanged is unpacked, the switch is moved along the conveying belt 1 to the stacking device 3, at this time, the first visual inspection equipment 32 detects the position of the switch on the conveying belt 1, if the position of the switch deviates from the center of the conveying belt 1, the first visual inspection equipment 32 transmits a signal to the third suction mechanism 34, the third suction mechanism 34 sucks and adjusts the switch to a suitable position, then the second visual inspection equipment 33 automatically scans the label information of the switch and realizes archiving. After archiving is completed, the switch is transported to the lifting platform 35, and the lifting platform 35 pushes the switch into the moving mechanism 42. It can be understood that the first visual inspection equipment 32 and the second visual inspection equipment 33 are preferably cameras with high pixels and large fields of view, which are not limited here. The moving mechanism 42 is in the form of a moving trolley with multiple layers, and the moving mechanism 42 is in communication connection with the lifting platform 35 to ensure that the archiving information of each switch corresponds to the layer number of the moving mechanism 42. The above arrangement improves the overall production efficiency and the automation level of the production line.

[0063] In an embodiment of the utility model, one end of the lifting platform 35 is further provided with an anti-collision sensor, which is used to detect and prevent the collision of the switch in the moving mechanism 42.

[0064] In combination Figure 6 In this embodiment, in order to prevent the collision of the switch during the process of moving to the moving mechanism 42, the moving end of the lifting platform 35 is provided with an anti-collision sensor to detect and prevent the collision of the switch. The above setting mode better protects the switch from collision.

[0065] In an embodiment of the utility model, the stacking device 3 comprises a moving mechanism 42, and the testing device 4 further comprises a detection mechanism 41 and a display lamp. The moving mechanism 42 is movably connected with the detection mechanism 41, and the detection mechanism 41 is electrically connected with the display lamp. The detection mechanism 41 is used to detect whether the switch on the moving mechanism 42 meets the standard.

[0066] In combination Figure 7 In this embodiment, after the stacking of the switch by the stacking device 3 is completed, the moving mechanism 42 is transferred to the testing device 4 by the staff. The testing device 4 performs filling test on the switch, and after the test is completed, the qualified products are moved to the packaging device 5. It can be understood that the detection mechanism 41 comprises an ILTP station. The staff transfers the moving mechanism 42 to the ILTP station, completes positioning, connects the filling test line to the switch according to the layer, and automatically runs the filling test program in the ILTP software. The display lamp comprises four states, namely, filling state, testing state, qualified state and unqualified state. After the test is completed, the switch in the qualified layer is moved to the packaging device 5. The above setting mode reduces the time and labor intensity of manually carrying the switch by using the automatic stacking device 3 and the moving mechanism 42, and significantly improves the efficiency of the test process. At the same time, the test efficiency and product quality are improved.

[0067] The above description is only an exemplary embodiment of the utility model, and does not limit the patent range of the utility model. Any equivalent structural transformation or direct / indirect application in other related technical fields based on the technical concept of the utility model and the content of the utility model specification and drawings is included in the patent protection range of the utility model.

Claims

1. A switch production line, characterized by, The switch production line comprises: a conveying belt (1); an unpacking device (2) comprising a first grabbing mechanism (22) and a first suction mechanism (23), the first grabbing mechanism (22) and the first suction mechanism (23) being arranged in sequence along the conveying direction of the conveying belt (1), the first grabbing mechanism (22) being used to take out switches from packaging boxes and convey the switches to the first suction mechanism (23) through the conveying belt (1), and the first suction mechanism (23) being used to take out the packaging bags of the switches; a stacking device used to correct the positions of the switches and convey the switches to a testing device (4); the testing device (4) being used to perform functional tests on the switches; a packaging device (5) comprising a second suction mechanism (52) and a second grabbing mechanism (53), the second suction mechanism (52) and the second grabbing mechanism (53) being arranged in sequence along the conveying direction of the conveying belt (1), the second suction mechanism (52) being used to suck and rotate the switches for labeling, and the second grabbing mechanism (53) being used to clamp the switches from the conveying belt (1) and realize packaging of the switches; wherein the unpacking device (2), the stacking device, and the packaging device (5) are arranged in sequence along the conveying direction of the conveying belt (1), and the testing device (4) is movably connected with the stacking device.

2. The switch production line of claim 1, wherein, The unpacking device (2) further comprises a first machine base (21) formed with an unpacking station and a tape-removing station, and the first machine base (21) is provided with the conveying belt (1) and a first support (211); the first grabbing mechanism (22) is arranged at the unpacking station, and the first suction mechanism (23) is arranged at the tape-removing station, and the first grabbing mechanism (22) and the first suction mechanism (23) are arranged along the transverse extension direction of the first support.

3. The switch production line of claim 2, wherein, The first grabbing mechanism (22) comprises a first driving part (221) and a first grabbing assembly (222), the first driving part (221) is arranged at the first support (211), the grabbing assembly comprises a first connecting part (222a), a first clamping arm (222b), and a second clamping arm (222c), the first connecting part (222a) is in transmission connection with the first driving part (221), the first clamping arm (222b) and the second clamping arm (222c) are respectively arranged at two ends of the first connecting part (222a), a first bent section (222d) is formed at the end of the first clamping arm (222b) away from the connecting part, the first bent section (222d) is arranged towards the second clamping arm (222c), a second bent section (222e) is formed at the end of the second clamping arm (222c) away from the first connecting part (222a), and the second bent section (222e) is arranged towards the first clamping arm (222b); and the first driving part (221) can drive the first connecting part (222a) to move up and down.

4. The switch production line of claim 3, wherein, The first connecting part (222a) comprises a first connecting plate, a second connecting plate and a first telescopic rod, the first driving part (221) is in sliding connection with the first telescopic rod, the first connecting plate and the second connecting plate are respectively arranged at opposite ends of the first telescopic rod, a second telescopic rod (222f) is sleeved between the first connecting plate and the first clamping arm (222b), the first clamping arm (222b) is in sliding connection with the second telescopic rod (222f), a third telescopic rod (222g) is sleeved between the second connecting plate and the second clamping arm (222c), and the second clamping arm (222c) is in sliding connection with the third telescopic rod (222g).

5. The switch production line of claim 2, wherein, The first suction mechanism (23) comprises a second driving part (231) and a first suction assembly (232), the second driving part (231) is arranged on the first support (211), the first suction assembly (232) comprises a second connecting part (232a), a third connecting part (232b) and a first suction disc (232c), the second connecting part (232a) and the third connecting part (232b) are arranged in an L shape, the second connecting part (232a) is in transmission connection with the second driving part (231), the first suction disc (232c) is in rotation connection with the third connecting part (232b), and the second driving part (231) can drive the second connecting part (232a) to ascend and descend.

6. The switch production line of claim 1, wherein, The packaging device (5) further comprises a second machine base (51), the second machine base (51) is formed with a labeling station and a box sealing station, the second machine base (51) is provided with a second support (511) and the conveying belt (1); the second suction mechanism (52) is arranged at the labeling station; the second grabbing mechanism (53) is arranged at the box sealing station; and the second suction mechanism (52) and the second grabbing mechanism (53) are arranged along the transverse extension direction of the second support.

7. The switch production line of claim 6, wherein, The second suction mechanism (52) comprises a third driving part (521) and a second suction assembly (522), the third driving part (521) is arranged on the second support (511), the second suction assembly (522) comprises a fourth connecting part (522a) and a second suction disc (522b), the third driving part (521) is in transmission connection with the fourth connecting part (522a), both ends of the fourth connecting part (522a) are connected with a connecting rod (522c), the connecting rod (522c) is sleeved with a rotary cylinder (522d), the second suction disc (522b) is sleeved on the connecting rod (522c) through two connecting blocks, and the third driving part (521) can drive the fourth connecting part (522a) to ascend and descend.

8. The switch production line of any one of claims 1 to 7, wherein, The unpacking device (2) comprises a first machine base (21), and the stacking device comprises a machine box (31), opposite sides of the machine box (31) are provided with sliding rails, the sliding rails are arranged in parallel with the conveying belt (1) and are arranged above the conveying belt (1); A first visual inspection device (32) is arranged on the top of the cabinet (31) for automatically identifying the position of the switch; A second visual inspection device (33) is arranged for scanning the label information to realize archiving; A third suction mechanism (34) comprises a fifth driving part (341), a sixth connecting part (342) and a third suction disc (343), the fifth driving part (341) is in transmission connection with the sixth connecting part (342), the sixth connecting part (342) is connected with the third suction disc (343); the second visual inspection device (33) is arranged on one side of the third suction disc (343); A moving mechanism is arranged on the end of the cabinet away from the first base; A lifting platform (35) is connected with the first base (21) and the moving mechanism (42) at both ends.

9. The switch production line of claim 8, wherein, One end of the lifting platform (35) is also provided with a collision avoidance sensor for detecting and preventing collision of the switch in the moving mechanism (42).

10. The switch production line of any one of claims 1 to 7, wherein, The stacking device comprises a moving mechanism, the testing device (4) further comprises a detection mechanism (41) and a display lamp, the moving mechanism (42) is movably connected with the detection mechanism (41), the detection mechanism (41) is electrically connected with the display lamp, and the detection mechanism (41) is used for detecting whether the switch on the moving mechanism (42) meets the standard.

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