Staggered stacking device
By using the lifting and pushing components of the staggered stacking device, combined with the layered support of the cylinder-driven partition, the problem of easy collapse and deformation of row ampoules is solved, achieving efficient, space-saving and cost-effective row ampoule stacking.
Patent Information
- Application Number
- CN202520051889.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-09
AI Technical Summary
In existing technologies, stacked ampoules are prone to collapse, occupy a large space, and can only hold a small number of ampoules per unit area, resulting in low work efficiency. Furthermore, they are easily deformed during stacking and transportation, increasing operating costs and storage and transportation risks.
The staggered stacking device, including a lifting component and a pushing component, achieves staggered stacking of ampoules by combining lifting guide rails and translation guide rails. The partitions are driven by cylinders for layered support, and the control unit performs asynchronous actions to ensure stable operation.
It enables staggered stacking of ampoules, reduces packaging box size, lowers operating, storage and transportation costs, improves pressure resistance, avoids bottle deformation, and meets higher stacking height and stability requirements.
Smart Images

Figure CN223591916U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a staggered stacking device and belongs to the technical field of automatic stacking. BACKGROUND
[0002] In the production process of the row ampoule, the stacking link is very important, needs to be stacked to realize batch processing, and the prior art usually adopts the mode of stacking the row ampoule in an up-down neat arrangement, the stacking mode occupies a large space, the row ampoule that can be placed on a unit area is less, the work efficiency is low, and the main contact pressure surface after stacking is located on the top surface and the bottom surface of the upper and lower row plastic ampoule bottle body, in the stacking and transportation process, the bottle body is easily deformed by extrusion, which affects the appearance integrity, and when boxing, a larger size packaging box is needed for packaging, which not only increases the operating cost, but also is prone to collapse during storage and transportation, therefore, it is of great practical significance to study a staggered stacking device. SUMMARY
[0003] The utility model provides a staggered stacking device in view of the prior art's insufficient.
[0004] The utility model discloses a technical scheme that solves the above technical problem: a staggered stacking device, comprising: a lifting assembly, the lifting assembly comprises the lifting guide rail that sets up vertically, the lifting guide rail slidingly connects with the first material box;Pushing assembly, the pushing assembly includes a support plate, the support plate is connected with the lifting guide rail through the connecting block, the support plate below is connected with the horizontal translation guide rail, the translation guide rail slidingly connects with the pushing plate, when the first material box rises to the upper part of the lifting guide rail, the pushing plate extends into the first material box and can repeatedly translate in and out of the first material box along the translation guide rail, a plurality of pushing blocks are arranged on the pushing plate, the pushing blocks are arranged in an interval of one layer according to the number of layers of the row ampoule to be stacked in the first material box;Second material box, the second material box is located on the pushing plate moving path on the side of the first material box, and it is used for receiving the row ampoule pushed out of the first material box by the pushing plate.
[0005] Further, the second material box is slidingly connected below the horizontal movement guide rail, and the horizontal movement guide rail is connected with the support plate.
[0006] Further, the second material box comprises a top plate slidingly connected with the horizontal movement guide rail and first side plates connected below both sides of the top plate, the two first side plates are oppositely arranged and are each provided with a plurality of guide grooves arranged in an up-down array, further comprising a cylinder arranged outside the first side plates, a vertical plate is connected with the movable end of the cylinder, a plurality of partition plates are arranged on the vertical plate and are the same in number as the guide grooves, and the partition plates are extended and retracted in the guide grooves by the extension and retraction of the movable end of the cylinder.
[0007] Further, the side edges of the partition are all provided with rounded corners.
[0008] Further, the first material box comprises a sliding plate in sliding connection with the lifting guide rail and second side plates connected to two sides of the sliding plate, and the opposite surfaces of the two second side plates are both provided with a plurality of support plates arranged in an upper and lower array for supporting the to-be-stacked ampoules.
[0009] Further, the lifting guide rail is provided with a guide sliding groove, and the sliding plate is arranged inside the guide sliding groove and the inner side surface of the sliding plate abuts against the inner side surface of the guide sliding groove.
[0010] Further, the second side plate is provided with an observation window extending along the height direction thereof.
[0011] Further, the lifting assembly and the pushing assembly are both provided with two groups, and the two groups of lifting assemblies and pushing assemblies are oppositely arranged on two sides of the support plate.
[0012] Further, the control unit is further arranged to make the two groups of lifting assemblies and pushing assemblies act asynchronously.
[0013] Further, the pushing plate is provided with an adjusting groove extending along the height direction thereof, and the pushing block is detachably connected to the pushing plate through the adjusting groove.
[0014] The beneficial effects of the present application are as follows:
[0015] The present application solves the problem of easy collapse of the stacked ampoules in the prior art, realizes staggered stacking of the stacked ampoules, makes the stacked ampoules occupy a small space, further reduces the size of the packaging box, saves the operation and storage and transportation costs, and the staggered stacked ampoules are interrelated and not easy to collapse, can meet a higher stacking height, further saves storage space, saves space and operation cost at the same time, changes the pressure surface of the plastic ampoule from the bottom surface, the top surface to the side surface after stacking, improves the pressure resistance, and solves the problem that the plastic ampoule is easy to be extruded and deformed to affect the appearance when stacked in an up-down and neat arrangement. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The present application provides a stacking device front view;
[0017] Figure 2 The present application provides a stacking device front view;
[0018] Figure 3 The present application provides a second material box front view;
[0019] Figure 4The second material box partial three-dimensional structure schematic view provided by the embodiment of the utility model;
[0020] Figure 5 The translation guide rail and the pushing plate three-dimensional structure schematic view provided by the embodiment of the utility model;
[0021] Figure 6 The first material box and the lifting guide rail three-dimensional structure schematic view provided by the embodiment of the utility model;
[0022] Figure 7 The utility model discloses Figure 6 The enlarged view of A in the middle.
[0023] Reference signs: 1, lifting guide rail;11, guide chute;2, first material box;21, sliding plate;22, second side plate;23, bearing plate;24, observation window;3, support plate;4, connecting block;5, translation guide rail;6, pushing plate;61, pushing block;62, adjusting groove;7, second material box;71, top plate;72, first side plate;73, guide groove;74, air cylinder;75, vertical plate;751, partition;8, horizontal translation guide rail. DETAILED DESCRIPTION
[0024] The specific embodiments of the utility model will be described in detail below. The utility model can be implemented in many ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, therefore the utility model is not limited by the disclosed specific embodiments.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terms used only for describing specific embodiments, not for limiting the utility model.
[0026] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the utility model.
[0027] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "installation", "link", "connection", "arrangement" should do broad sense understanding, for example, can be fixed link, arrangement, also can be detachable connection, arrangement, or integrally connected, arrangement. For ordinary skilled person in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0028] Embodiment:
[0029] As Figures 1-2 , 5-6 shows, the utility model provides a staggered code racking device, including: lifting assembly, the lifting assembly includes the lifting guide rail 1 of vertical arrangement, the first material box 2 is slidably connected in the lifting guide rail 1, the first material box 2 can move up and down along lifting guide rail 1, and the first material box 2 is used to butt joint and stack the row plastic ampoule conveyed in the previous process;Material pushing assembly, the material pushing assembly includes support plate 3, and the support plate 3 is connected with the lifting guide rail 1 through connecting block 4, and the support plate 3 is detachably connected with the horizontally arranged translation guide rail 5 below, the extension path of the translation guide rail 5 is perpendicular to the extension path of the lifting guide rail 1, and the translation guide rail 5 is slidably connected with the material pushing plate 6, when the first material box 2 rises to the upper portion of the lifting guide rail 1, the material pushing plate 6 extends into the first material box 2 and can repeatedly translate in and out of the first material box 2 along the translation guide rail 5, to push the row ampoule in the first material box 2, a plurality of push blocks 61 are arranged on the material pushing plate 6, the push blocks 61 are arranged in the mode of interval one layer according to the layer number of the row ampoule that can be accommodated in the first material box 2, it can be understood that, in the embodiment of the utility model, the first material box 2 is stacked with 5 layers of row ampoule, and is defined as first layer, second layer, third layer, fourth layer and fifth layer from top to bottom, then the push blocks 61 are arranged on the material pushing plate 6 corresponding to the first layer, third layer and fifth layer, when the row ampoule is pushed out by the above-mentioned material pushing plate 6, the row ampoule stacked in the first material box 2 can be pushed out staggered, so that the protruding bottle body of each bottle in the upper row ampoule is located at the gap between each bottle in the lower row ampoule;The layer number is only used for example here, and is not used to limit the application, and the person skilled in the art can freely arrange the number of row ampoules and push blocks 61 in the first material box 2 according to actual needs;Second material box 7, the second material box 7 is located on the moving path of the material pushing plate 6 on one side of the first material box 2, and it is used to receive the row ampoule to be stacked pushed out from the first material box 2 by the material pushing plate 6. Further, the adjusting groove 62 extending along the height direction of the material pushing plate 6 is formed on the material pushing plate 6, and the push block 61 is detachably connected to the material pushing plate 6 through the adjusting groove 62, as Figure 5As shown, preferably, two parallel adjusting grooves 62 are arranged on the pushing plate 6, through which the position of the pushing block 61 can be adjusted according to the size of the array ampoule, effectively improving the applicability.
[0030] It should be noted that the height of the pushing block 61 protruding from the surface of the pushing plate 6 is half the width of a single bottle of the array ampoule to be stacked; the lifting guide rail 1, the translation guide rail 5, are connected with motors, and the first magazine 2 and the pushing plate 6 are driven to move by the motors, and the motor drive is a conventional technical means in the art, which will not be described here.
[0031] The present application solves the problem of easy collapse of array ampoules in the prior art, and realizes the staggered stacking of array ampoules through the above arrangement, so that the stacked array ampoules occupy less space, further reducing the size of the packaging box, saving the operating and storage and transportation costs, and the staggered stacked array ampoules are interrelated, not easy to collapse, can meet higher stacking height, further save storage space, save space and operating cost at the same time, make the plastic ampoule body after stacking the pressure surface from the bottom, top to the side, improve the pressure resistance, solve the problem of easy extrusion deformation of plastic ampoule body affecting the appearance when stacking in the past.
[0032] Specifically, as shown in Figures 1-2 The second magazine 7 is slidingly connected below the horizontal moving guide rail 8, and the horizontal moving guide rail 8 is connected with the support plate 3. By arranging the horizontal moving guide rail 8, the next process entrance can be arranged below the stacking device, solving the problem of small operation space and difficult maintenance when the next process entrance is arranged below the stacking device.
[0033] Specifically, as shown in Figures 3-4As shown, the second magazine 7 comprises a top plate 71 slidably connected with the transverse guide rail 8, and first side plates 72 connected on both sides below the top plate 71, the two first side plates 72 are oppositely arranged and each is provided with a plurality of guide grooves 73 arranged in an upper and lower array, and a cylinder 74 is arranged outside the first side plate 72, the movable end of the cylinder 74 is connected with a vertical plate 75, the vertical plate 75 is provided with a plurality of partition plates 751 same in number with the guide grooves 73, the partition plates 751 are extended and retracted in the guide grooves 73 through the extension and retraction of the movable end of the cylinder 74, and the partition plates 751 are used for supporting the row of ampoules, through the above arrangement, when the row of ampoules pushed out from the first magazine 2 enters the second magazine 7, the row of plastic ampoules is placed in layers under the premise of ensuring misalignment, the problem of jamming in the pushing process caused by excessive pushing resistance is solved, and the probability of damage of the upper and lower row of plastic ampoules in the pushing process is reduced; when it is needed to transfer the row of ampoules placed in the second magazine 7 to the next process, the second magazine 7 is moved to the entrance of the next process along the transverse guide rail 8, then the cylinders 74 arranged on both sides are actuated to drive the vertical plate 75, so that the partition plates 751 are retracted in the guide grooves 73, at this time, the row of ampoules in the second magazine 7 loses the support of the partition plates 751, and then enters the next process entrance downward. It should be noted that the top plate 71 and the first side plate 72 are detachably connected, the first side plate 72 is arranged in different sizes and at different positions below the top plate 71, so as to support and limit the row of ampoules of different sizes. Preferably, the side edges of the partition plates 751 are provided with rounded corners, through the arrangement of the rounded corners, the collision between the partition plates 751 and the row of ampoules during the abutment of the pushing process can be further avoided, and the damage probability of the row of ampoules is further reduced.
[0034] Specifically, as shown in the figure, Figures 6-7 The first magazine 2 comprises a sliding plate 21 slidably connected with the lifting guide rail 1, and second side plates 22 connected on both sides of the sliding plate 21, and a plurality of support plates 23 for supporting the row of ampoules to be placed are arranged on the opposite surfaces of the two second side plates 22 in an upper and lower array. Through this arrangement, the abutment of the row of ampoules between the first magazine 2 and the second magazine 7 is smoother, and the problem of jamming in the pushing process is further solved. Preferably, an observation window 24 extending in the height direction of the second side plate 22 is arranged on the second side plate 22. In the use process, the number of layers of the row of ampoules in the first magazine 2 can be checked through the observation window 24 at any time, so as to judge whether there is a fault in the pushing and abutting process.
[0035] Specifically, as shown in the figure, Figures 6-7As shown, the lifting guide rail 1 is provided with a guide chute 11, the sliding plate 21 is arranged inside the guide chute 11 and the inner side of the sliding plate 21 abuts against the inner side of the guide chute 11. The guide chute 11 plays a limiting role on the sliding plate 21, which can ensure that the first box 2 runs stably during lifting, avoiding that a large positional deviation occurs due to unstable running and affecting the automatic operation of the stacking device. Preferably, the transverse guide rail 8 and the translation guide rail 5 can be provided with a guide chute 11.
[0036] Specifically, as shown in the figure, Figures 1-2 As shown, the lifting assembly and the pushing assembly are both provided with two groups, and the two groups of lifting assemblies and pushing assemblies are oppositely arranged on both sides of the support plate 3. Through this arrangement, the work efficiency is improved, and the center of gravity of the stacking device is stable, which effectively improves the running stability.
[0037] Specifically, the control unit is provided, and the control unit sets the two groups of lifting assemblies and pushing assemblies to be asynchronous. It should be noted that the control unit is a PLC control or DCS control known to those skilled in the art, which is not shown in the figure; the control unit is electrically connected with each motor to configure the left and right groups of lifting assemblies and pushing assemblies to be asynchronous; through this arrangement, when the left first box 2 starts to go up after being placed with full rows of ampoules, the right first box 2 has been pushed empty and starts to go down, at this time, the right pushing plate 6 is still located at the working position close to the second box 7, after the left first box 2 goes up to the working position, the left pushing plate 6 moves to the second box direction to push the rows of ampoules in the left first box into the second box, at this time, the right pushing plate 6 is used to block the rows of ampoules to prevent the rows of ampoules from being pushed out of the second box due to excessive pushing force, then the left first box 2 is pushed empty and starts to go down, the right pushing plate 6 moves to the initial working position to wait for the right first box to go up to the working position, and then the above operation is repeated to realize automatic operation.
[0038] The technical features of the above-mentioned embodiments can be combined arbitrarily, and in order to make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not enumerated, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.
[0039] For those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application, and the protection scope of the present application is subject to the appended claims.
Claims
1. A staggered palletizing device, characterized by, The utility model relates to a kind of automatic stacking device for row ampoule, including: Lifting assembly, the lifting assembly includes vertically arranged lifting guide rail, first magazine is slidably connected with the lifting guide rail; Pushing assembly, the pushing assembly includes support plate, the support plate is connected with the lifting guide rail by connecting block, the support plate is connected with horizontally arranged translation guide rail below, the translation guide rail is slidably connected with pushing plate, when the first magazine rises to the upper part of the lifting guide rail, the pushing plate enters the first magazine interior and it can repeatedly translate in and out first magazine along translation guide rail, a plurality of push blocks are provided on the pushing plate, the push block is arranged in the way of interval one layer according to the number of layer of row ampoule that can be contained in first magazine; Second magazine, the second magazine is located on the pushing plate movement path of the first magazine side, and it is used to receive row ampoule pushed out from the first magazine by the pushing plate.
2. A staggered palletizing device according to claim 1, characterized in that The second magazine is slidably connected below the transverse guide rail, and the transverse guide rail is connected with the support plate.
3. A staggered palletizing device according to claim 2, characterized in that The second magazine includes top plate slidably connected with the transverse guide rail and first side plate connected below both sides of the top plate, both the first side plates are oppositely arranged and are provided with a plurality of guide grooves arranged in array from top to bottom, and further include cylinder arranged outside the first side plate, the movable end of the cylinder is connected with vertical plate, the vertical plate is provided with the same number of partition plates as the guide grooves, and the partition plates are extended and retracted in the guide grooves by the extension and retraction of the movable end of the cylinder.
4. A staggered palletizing device according to claim 3, characterized in that The side edges of the partition plates are all rounded.
5. A staggered palletizing device according to claim 1, characterized in that, The first magazine includes sliding plate slidably connected with the lifting guide rail and second side plate connected on both sides of the sliding plate, and a plurality of supporting plates for supporting row ampoule to be stacked are arranged on the opposite surfaces of both the second side plates in array from top to bottom.
6. A staggered palletizing device according to claim 5, characterized in that The lifting guide rail is provided with guide sliding groove, and the sliding plate is arranged inside the guide sliding groove and the inner side surface of the sliding plate abuts against the inner side surface of the guide sliding groove.
7. A staggered palletizing device according to claim 5, characterized in that An observation window extending along the height direction of the second side plate is formed.
8. A staggered palletizing device according to claim 1, characterized in that Both the lifting assembly and the pushing assembly have two groups, and the two groups of lifting assembly and pushing assembly are oppositely arranged on both sides of the support plate.
9. A staggered palletizing device according to claim 8, characterized in that Further including control unit, the control unit sets two groups of lifting assembly and pushing assembly to asynchronous action.
10. A staggered palletizing device according to claim 1, characterized in that, An adjusting groove extending along the height direction of the pushing plate is formed on the pushing plate, and the push block is detachably connected to the pushing plate through the adjusting groove.