Efficient gel filling machine
By introducing adjustment and cleaning components into the gel filling machine, the problem of gel sticking to the bottle neck was solved, achieving efficient gel filling and cleaning and improving filling efficiency.
Patent Information
- Application Number
- CN202520049916.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing gel filling machines are inefficient at cleaning gel adhering to the bottle neck, which affects filling efficiency.
A high-efficiency gel filling machine was designed, comprising an adjustment component and a cleaning component. The adjustment component is used to accommodate filling bottles of different diameters, and the cleaning component cleans the bottle mouths using wedge plates and cleaning sponges.
It improves gel filling efficiency, ensures clean bottle openings, avoids additional cleaning procedures, and enhances the practicality of the filling machine.
Smart Images

Figure CN223592391U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gel filling technical field especially relates to a high -efficient gel filling machine. BACKGROUND
[0002] Gel is a kind of semi-solid substance, with high viscosity and stickiness, by liquid and solute, gel presents solidification state at room temperature, but can flow partially when being pressed or shaken, gel is usually composed of coagulant, water and other additives, can be used in beauty skin care, medicine, food processing and industrial applications etc.
[0003] Gel is usually saved and produced by filling mode using filling bottle, therefore in order to accelerate the filling efficiency of gel, it needs to fill work by means of a kind of high -efficient gel filling machine, such as prior art china patent announcement number "CN211594995U" discloses a gel filling machine, including material bucket and filling valve being communicated with material bucket;The gel filling machine provided by the utility model is advantageous to improve the accuracy of the product obtained by filling, to ensure the quality of the product, and to improve customer satisfaction by setting water circulation heating and material stirring for the material bucket;The valve of water inlet pipe is closed after the liquid level reaches the preset position, which controls the filling capacity and solves the problem of waste caused by overflow;The double exhaust port of the first exhaust port and the second exhaust port is set, and the fast and slow filling is realized by two exhaust modes, which realizes the purpose of fast filling and improves the filling efficiency, and the detection accuracy of the liquid level detection sensor is improved by slow filling, and the structure is simple and practical, and the manufacturing cost is low.
[0004] Part of gel filling machine fills gel by material bucket and discharging pipe, but in specific operation, considering that gel has high viscosity and stickiness, on the one hand, it is easy to drop and stick to the filling bottle mouth, on the other hand, it may be caused by the reason that the filling angle is inclined, so that there is sticky gel at the filling bottle mouth, so because of the lack of cleaning device, the subsequent additional process is needed to clean the sticky gel at the filling bottle mouth, thereby affecting the filling efficiency of gel, and the practicability is poor. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the above-mentioned slow gel filling efficiency caused by the lack of cleaning measures for sticky gel in the prior art, and provides a kind of high -efficient gel filling machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The utility model designs a high -efficient gel filling machine, including the workstation, the top of workstation is rotatably connected with the conveyer belt, and its top is provided with the guide for guiding filling bottle through adjusting assembly and is located the conveyer belt, adjusting assembly is used for adjusting the position of guide, the top of workstation is provided with filling piece through support base,
[0008] Wherein, the guide and the filling piece between setting up cleaning assembly, the cleaning assembly is used for cleaning the filling bottle mouth.
[0009] Further, the adjusting assembly includes a first motor, the top of the inner wall of the workstation is fixedly installed with the first motor, and grooves are formed in the top of the two sides thereof, a driving bevel gear is fixedly installed at the shaft end of the first motor and located in the groove, a pair of double-shaft screws are rotatably connected in the grooves, and guide rods are fixedly installed therein, a driven bevel gear is fixedly installed at one end of the double-shaft screw, and the driven bevel gear is rotatably engaged with the driving bevel gear.
[0010] Further, the guide includes a fixed seat and a pair of movable seats, the fixed seat and the movable seats have a rectangular structure, and the two sides thereof downwardly extend to form bent portions, the top of the workstation is fixedly installed with the fixed seat, the movable seats are slidably connected with the two sides of the fixed seat in the grooves, one side of the bent portion is threadedly connected with the two ends of the double-shaft screw, and the other side of the bent portion is slidably connected with the guide rod.
[0011] Further, the filling piece includes a horizontal plate slidably connected with the support base, a group of symmetrical filling heads are fixedly installed at the top of the horizontal plate, and the filling heads are connected with storage tanks through hoses.
[0012] Further, the cleaning assembly includes a pair of wedge-shaped plates slidably connected with the top of the fixed seat through accommodating grooves, a tension spring is fixedly connected between the opposite sides of the wedge-shaped plates, a support portion is fixedly installed on the side away from the wedge-shaped plates through a spring telescopic rod, the bottom of the horizontal plate is provided with a protruding portion capable of abutting against the wedge-shaped plates, and the side surface of the support portion is provided with a cleaning sponge capable of abutting against the filling bottle mouth.
[0013] Further, one side of the support portion is provided with a clamping portion for fixing the filling bottle in cooperation with the movable seat, a through groove is formed in the side surface of the movable seat, a second motor is fixedly installed at the top of the movable seat, a transmission belt is rotatably connected with a pair of rotating shafts in the through groove, the shaft end of the second motor is fixedly connected with one of the rotating shafts, the outer periphery of the transmission belt is provided with a non-slip pad, and the transmission belt is capable of abutting against the filling bottle body.
[0014] The utility model provides a kind of efficient gel filling machine, beneficial effect lies in: the utility model discloses the position of a pair of movable seat can be adjusted by the effect of adjusting component, so by adjusting the position of the mode, on the one hand, it can adapt to different diameter filling bottle, on the other hand, it can ensure that movable seat can be clamped to filling bottle body, and then the effect of cleaning component is used to clean the gel adhered at the filling bottle mouth, with guide piece It can effectively speed up the filling efficiency of filling bottle to achieve the purpose of efficient filling, simple structure, easy operation and strong practicality. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic diagram of the utility model;
[0016] Figure 2 It is the sectional view of the utility model;
[0017] Figure 3 It is Figure 2 The structure schematic diagram of A area of the utility model is enlarged;
[0018] Figure 4 It is the structure schematic diagram of cleaning component of the utility model;
[0019] Figure 5 It is Figure 4 The structure schematic diagram of B area of the utility model is enlarged.
[0020] In the drawing: 1, workbench;2, conveying belt;3, adjusting component;31, first motor;32, chute;33, driving bevel gear;34, double-shaft screw;35, guide rod;36, driven bevel gear;4, guide piece;41, fixed seat;42, movable seat;43, bending part;5, support seat;6, filling piece;61, horizontal plate;62, filling head;7, cleaning component;71, containing groove;72, wedge plate;73, tension spring;74, spring telescopic rod;75, support part;751, cleaning sponge;752, clamping part;76, protruding part;77, through slot;78, second motor;79, transmission belt. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0022] Referring to Figures 1-5 , an efficient gel filling machine, including workbench 1, the top of the workbench 1 is rotatably connected with conveying belt 2, and it is located above the conveying belt 2 and is provided with guide piece 4 for guiding filling bottle through adjusting component 3, the adjusting component 3 is used to adjust the position of the guide piece 4, the top of the workbench 1 is provided with filling piece 6 through support seat 5;
[0023] The cleaning assembly 7 is arranged between the guide 4 and the filling part 6, and is used for cleaning the filling bottle mouth.
[0024] It is worth mentioning that the guide 4 can ensure that the filling bottles on both sides can be accurately transported to the lower side of the filling part 6 for filling. The position of the guide 4 can be adjusted by the adjusting assembly 3, so as to adapt to filling bottles of different diameters. Considering that the gel has high viscosity and stickiness, there may be residual gel sticking to the filling bottle mouth, so the cleaning assembly 7 is needed to clean the filling bottle mouth, so as to improve the filling production efficiency of the gel and achieve the purpose of high efficiency.
[0025] Further, the adjusting assembly 3 comprises a first motor 31, the first motor 31 is fixedly installed on the top of the inner wall of the workbench 1, and two sliding grooves 32 are formed in the top of the two sides thereof, a driving bevel gear 33 is fixedly installed at the shaft end of the first motor 31 and located in the sliding groove 32, a pair of double-shaft lead screws 34 and guide rods 35 are respectively rotatably connected in the sliding grooves 32, a driven bevel gear 36 is fixedly installed at one end of the double-shaft lead screw 34, and the driven bevel gear 36 is in meshing rotation with the driving bevel gear 33.
[0026] Further, the guide 4 comprises a fixed seat 41 and a pair of movable seats 42, the fixed seat 41 and the movable seats 42 are in rectangular structure, and the bending parts 43 are downwardly extended between the two sides thereof, the fixed seat 41 is fixedly installed on the top of the workbench 1, the movable seats 42 are slidably connected in the sliding grooves 32 and located at the two sides of the fixed seat 41, the bending part 43 on one side is threadedly connected with the two ends of the double-shaft lead screw 34, and the bending part 43 on the other side is slidably connected with the guide rod 35.
[0027] Specifically, the first motor 31 drives the driving bevel gear 33 to drive the driven bevel gear 36 to rotate, so as to drive the double-shaft lead screw 34 and a pair of movable seats 42 to move towards or away from each other, and the sliding grooves 32 and the guide rods 35 ensure that the movable seats 42 move stably.
[0028] More specifically, the filling part 6 comprises a horizontal plate 61 slidably connected with the support seat 5, a group of symmetrical filling heads 62 are fixedly installed on the top of the horizontal plate 61, the filling heads 62 are connected with a storage tank through a hose, the storage tank is fixedly installed on the top of the workbench 1, a gas cylinder is fixedly installed on the side of the support seat 5, and the shaft end of the gas cylinder is fixedly connected with the end face of the horizontal plate 61.
[0029] The horizontal plate 61 is fixed with the filling head 62 by being provided with a straight slot, a locking bolt is arranged between the filling head 62 and the straight slot for fixing, so that the spacing between a group of filling heads 62 can be adjusted.
[0030] In general, the cleaning assembly 7 comprises a pair of wedge-shaped plates 72 which are slidably connected to the top of the fixed seat 41 through accommodating grooves 71, a tension spring 73 is fixedly connected between the opposite sides of the pair of wedge-shaped plates 72, and a support portion 75 is fixedly installed on the side away from the pair of wedge-shaped plates 72 through a spring telescopic rod 74, the bottom of the horizontal plate 61 is provided with a protruding portion 76 which can abut against the pair of wedge-shaped plates 72, and the side surface of the support portion 75 is provided with a cleaning sponge 751 which can abut against the mouth of a filling bottle.
[0031] It is worth mentioning that, under normal circumstances, when the horizontal plate 61 drives the filling head 62 to move downward to the appropriate position for filling, the protruding portion 76 will drive the pair of wedge-shaped plates 72 to move away from each other by abutting and extruding, so that the cleaning sponge 751 abuts against the mouth of the filling bottle.
[0032] The spring telescopic rod 74 has the telescopic feature, which ensures that the cleaning sponge 751 can abut against the mouth of the filling bottle.
[0033] Finally, one side of the support portion 75 is provided with a clamping portion 752 which is used to fix the filling bottle in cooperation with the movable seat 42, the side surface of the movable seat 42 is penetrated by a through groove 77, and the top of the movable seat 42 is fixedly installed with a second motor 78, a transmission belt 79 is rotatably connected in the through groove 77 through a pair of rotating shafts, the shaft end of the second motor 78 is fixedly connected with one of the rotating shafts, and the periphery of the transmission belt 79 is provided with an anti-skid pad which can abut against the body of the filling bottle.
[0034] It is worth mentioning that, while the support portion 75 moves, the clamping portion 752 cooperates with the movable seat 42 to fix the body of the filling bottle, so as to prevent the filling bottle from moving under the drive of the transmission belt 79.
[0035] Specifically, after the clamping portion 752 cooperates with the movable seat 42 to fix the filling bottle, the second motor 78 cooperates with the pair of rotating shafts to drive the transmission belt 79 to rotate, the transmission belt 79 drives a plurality of filling bottles to rotate by means of the anti-skid pad, and the filling bottles are cleaned by means of the rotating and the cleaning sponge 751.
[0036] When working, the first motor 31 drives the driving bevel gear 33 to drive the driven bevel gear 36 to rotate, so as to drive the double-shaft screw rod 34 and a pair of movable seats 42 to move towards or away from each other, and then a group of filling bottles are placed on the conveying belt 2 to be conveyed, and the filling bottles are conveyed to the lower part of the filling head 62 to be filled under the action of the pair of movable seats 42 and the fixed seat 41;
[0037] Then, when the cross plate 61 drives the filling head 62 to move downwards, the convex part 76 drives the pair of wedge-shaped plates 72 to move away from each other by means of abutting and extruding, so that the cleaning sponge 751 is abutted against the filling bottle mouth;
[0038] Finally, the second motor 78 drives the transmission belt 79 to rotate through the pair of rotating shafts, the transmission belt 79 drives a plurality of filling bottles to rotate through the anti-skid pads, and the filling bottles are cleaned by the rotating action and the cleaning sponge 751.
[0039] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A high efficiency gel filling machine comprising a worktable (1), characterized in that: The top of the workbench (1) is rotationally connected with a conveying belt (2), and is provided with a guide (4) for guiding the filling bottle through an adjusting assembly (3) above the conveying belt (2), the adjusting assembly (3) is used for adjusting the position of the guide (4), and the top of the workbench (1) is provided with a filling part (6) through a support seat (5). Wherein, the guide (4) and the filling part (6) are provided with a cleaning assembly (7), and the cleaning assembly (7) is used for cleaning the filling bottle mouth.
2. A high efficiency gel filling machine as claimed in claim 1, wherein: The adjusting assembly (3) comprises a first motor (31), the top of the inner wall of the workbench (1) is fixedly installed with the first motor (31), and the top of the first motor (31) is provided with a sliding groove (32) on both sides, the shaft end of the first motor (31) is fixedly installed with a driving bevel gear (33) in the sliding groove (32), a pair of double-shaft lead screws (34) and guide rods (35) are rotationally connected in the sliding groove (32), one end of the double-shaft lead screw (34) is fixedly installed with a driven bevel gear (36), and the driven bevel gear (36) is in meshing rotation with the driving bevel gear (33).
3. A high efficiency gel filling machine as claimed in claim 2, wherein: The guide (4) comprises a fixed seat (41) and a pair of movable seats (42), the fixed seat (41) and the movable seat (42) are in rectangular structure, and the bending portions (43) are downwardly extended between the two sides, the top of the workbench (1) is fixedly installed with the fixed seat (41), the movable seat (42) is slidingly connected with the two sides of the fixed seat (41) in the sliding groove (32), and the bending portion (43) on one side is threadedly connected with the two ends of the double-shaft lead screw (34), and the bending portion (43) on the other side is slidingly connected with the guide rod (35).
4. A high efficiency gel filling machine as claimed in claim 3, wherein: The filling part (6) comprises a horizontal plate (61) slidingly connected with the support seat (5), a group of symmetrical filling heads (62) are fixedly installed on the top of the horizontal plate (61), and the filling heads (62) are connected with the storage tank through a hose.
5. A high efficiency gel filling machine as claimed in claim 4, wherein: The cleaning assembly (7) comprises a pair of wedge-shaped plates (72) slidingly connected with the fixed seat (41) through accommodating grooves (71), a tension spring (73) is fixedly connected between the opposite sides of the wedge-shaped plates (72), a support portion (75) is fixedly installed on the side away from the wedge-shaped plates (72) through a spring telescopic rod (74), the bottom of the horizontal plate (61) is provided with a protruding portion (76), the protruding portion (76) can abut against the pair of wedge-shaped plates (72), and the side surface of the support portion (75) is provided with a cleaning sponge (751) capable of abutting against the filling bottle mouth.
6. A high efficiency gel filling machine as claimed in claim 5, wherein: One side of the support part (75) is provided with a clamping part (752) for fixing the filling bottle with the movable seat (42), the side of the movable seat (42) is penetrated by a through slot (77), and the top of the movable seat (42) is fixedly provided with a second motor (78); a transmission belt (79) is rotatably connected to the two rotating shafts in the through slot (77); the shaft end of the second motor (78) is fixedly connected with one of the rotating shafts; and the periphery of the transmission belt (79) is provided with a non-slip pad and can abut against the body of the filling bottle.
Citation Information
Patent Citations
Gel filling machine
CN211594995U