Anti-radiation fabric production equipment
By introducing a tensioning mechanism and a beating dust removal mechanism into the radiation-proof fabric production equipment, combined with servo motor drive and negative pressure fan, the problem of low dust removal efficiency caused by low beating frequency is solved, and efficient fabric dust removal and production process are achieved.
Patent Information
- Application Number
- CN202423300485.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-28
AI Technical Summary
The patting frequency of the patting plate in the existing anti-radiation fabric production equipment is relatively slow, which slows down the fabric movement speed and reduces dust removal efficiency and overall production efficiency.
The system employs a combination of a tensioning mechanism and a dust-removing mechanism. A servo motor drives the rotating shaft to move the beating rod and brush roller, which, combined with a negative pressure fan, adsorbs and collects dust. The tension of the tensioning roller is adjusted by a support spring to ensure that the fabric is subjected to high-speed beating and sweeping dust removal under appropriate tension.
It achieves efficient dust removal of anti-radiation fabrics, avoids damage to the fabrics caused by beating, and improves dust removal efficiency and production efficiency.
Smart Images

Figure CN223593098U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fabric production, especially to a radiation protection fabric production equipment. BACKGROUND
[0002] Radiation protection fabric refers to the product that silver ion and fiber are fully combined by using international leading technology, and silver is placed in the fiber core layer, which has stronger protection ability, is light and comfortable, soft and breathable, washable, has better comfort and cost performance. When producing radiation protection fabric, dust removal equipment is usually used to clean the surface of the fabric.
[0003] For example, a dust removal equipment for radiation protection fabric production (publication number: CN222083160U) is disclosed in Chinese patent documents. Although the two brush rollers brush the surface of the fabric in opposite directions before fabric dust removal, the dust on the surface of the fabric is removed, and the dust is scattered in the dust removal box through the cooperation of the beating mechanism and the driving of the beating plate. At this time, the two fans can remove the dust, thereby effectively improving the dust removal effect of the fabric surface.
[0004] However, the operation of the beating plate is through the rotation of the incomplete gear and the gear slot, so that the spring is contracted. When the incomplete gear is separated from the gear slot, the spring force drives the beating plate to vibrate and hit the fabric. However, this design makes the beating frequency of the beating plate slow. Because the beating frequency is low, the moving speed of the fabric must be relatively slow, otherwise some positions will not be beaten in place, which directly leads to the problem of poor fabric dust removal efficiency and reduces the fabric production efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art. At present, when the radiation protection fabric is produced and dusted, the beating frequency of the beating plate is slow, which leads to the problem that the moving speed of the fabric needs to be relatively slow, thereby reducing the overall fabric production efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A radiation protection fabric production equipment, including dust removal box, the both sides of dust removal box are equipped with the slot mouth that is symmetrically distributed, the inner bottom wall of dust removal box is fixedly connected with the first support that is symmetrically distributed, the inner wall of first support is rotatably connected with the guide roller,
[0008] The inner top wall of the dust removal box body is provided with symmetrical tensioning mechanisms, and each tensioning mechanism comprises a second support, the upper end of each second support is fixedly connected with the inner top wall of the dust removal box body, the inner side walls of the second support are provided with symmetrical sliding grooves, the inner bottom wall of each sliding groove is fixedly connected with a guide rod, the upper end of the guide rod is fixedly connected with the inner top wall of the sliding groove, the outer portion of the guide rod is slidably sleeved with a sliding block, the lower end of the sliding block is fixedly connected with a supporting spring, one end of the supporting spring is fixedly connected with the inner bottom wall of the sliding groove, and the opposite surfaces of the two sliding blocks are both rotatably connected with a tensioning roller through a bearing;
[0009] The back surface of the dust removal box body is provided with a beating dust removal mechanism.
[0010] Preferably, the beating dust removal mechanism comprises a servo motor, the front surface of the servo motor is fixedly installed on the back surface of the dust removal box body, the output shaft of the servo motor is fixedly installed with a rotating shaft through a shaft coupling, and one end of the rotating shaft penetrates through and extends into the interior of the dust removal box body.
[0011] Preferably, the outer portion of the rotating shaft is fixedly sleeved with a driving pulley, the outer portion of the driving pulley is drivingly connected with a synchronous belt, and one end of the rotating shaft is fixedly sleeved with a rotating block.
[0012] Preferably, the front surface of the rotating block is rotatably connected with symmetrical beating rods through bearings, the rear inner wall of the dust removal box body is installed with symmetrical brush rollers through bearings, and the outer portion of the brush roller is fixedly sleeved with a transmission gear.
[0013] Preferably, the tooth surfaces of the two transmission gears are meshed with each other, one end of the brush roller is fixedly sleeved with a driven pulley, and the outer portion of the driven pulley is drivingly connected with the inner side of the synchronous belt.
[0014] Preferably, the rear inner wall of the dust removal box body is fixedly connected with symmetrical arc-shaped collecting blocks, the inner side of the arc-shaped collecting block is provided with through holes in linear array, and the back surface of the arc-shaped collecting block is fixedly connected with connecting pipes.
[0015] Preferably, one end of the connecting pipe penetrates through and extends to the back surface of the dust removal box body, one end of each connecting pipe is fixedly connected with a dust collecting box, the upper end of the dust collecting box is movably inserted with a fiber filter screen, and the back surface of the dust collecting box is fixedly connected with a negative pressure air pipe.
[0016] Compared with the prior art, the dust removal box body has the advantages that:
[0017] The utility model discloses a kind of anti-radiation fabric production equipment, including dust removal box, first support, guide roller, second support, sliding slot, guide rod, sliding block, support spring, tight roller, servo motor, rotating shaft, driving pulley, synchronous belt, rotating block, beating rod, brush roller, transmission gear, driven pulley and arc collection block, its structure is simple, and the structure is reasonable, and it is easy to manufacture. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A kind of main body structure schematic diagram of anti-radiation fabric production equipment provided by the utility model is shown in the figure;
[0019] Figure 2 A kind of dust removal box body structure perspective view of anti-radiation fabric production equipment provided by the utility model is shown in the figure;
[0020] Figure 3 A kind of anti-radiation fabric production equipment provided by the utility model is shown in the figure; Figure 2 The structure enlarged view of place A in the middle;
[0021] Figure 4 A kind of beating rod structure perspective view of anti-radiation fabric production equipment provided by the utility model is shown in the figure;
[0022] Figure 5 A kind of arc collection block structure perspective view of anti-radiation fabric production equipment provided by the utility model is shown in the figure.
[0023] Legend: 1, dust removal box body;2, notch;3, first support;4, guide roller;5, second support;51, sliding slot;52, guide rod;53, sliding block;54, support spring;55, tight roller;6, servo motor;61, rotating shaft;62, driving pulley;63, synchronous belt;64, rotating block;65, beating rod;66, brush roller;67, transmission gear;68, driven pulley;69, arc collection block;610, through hole;611, connecting pipe;612, dust collection box;613, fiber filter screen;614, negative pressure air pipe. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without doing creative work belong to the range of the utility model protection.
[0025] For the convenience of understanding the utility model, the following will be described in relation to the utility model more fully, given several embodiments of the utility model, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be intervening elements, and when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be intervening elements, the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs, the terminology used in the specification of the utility model herein is only for the purpose of describing specific embodiments and is not intended to limit the utility model, the term "and / or" used herein includes any and all combinations of one or more of the associated listed items.
[0028] Embodiments
[0029] As Figures 1-5 shown, the utility model provides a technical scheme: a kind of radiation protection fabric production equipment, including dust removal box 1, dust removal box 1 both sides are equipped with symmetrically distributed slot 2, the front of dust removal box 1 is provided with access sealed door, dust removal box 1 is made of firm durable material, with good sealing, to ensure that dust does not leak to external environment in the dust removal process, slot 2 is carefully designed, size is moderate, both can guarantee that fabric passes smoothly, and can maximumly reduce dust from slot escape.
[0030] The inner bottom wall of dust removal box 1 is fixedly connected with the first support 3 symmetrically distributed, the inner wall of first support 3 is rotatably connected with the material guide roller 4, the surface of material guide roller 4 is smooth, is made of wear-resistant material, can effectively guide the movement of fabric in dust removal box 1.
[0031] The inner top wall of the dust removal box body 1 is provided with symmetrical tensioning mechanisms, and the tensioning mechanisms comprise second supports 5, the upper ends of the two second supports 5 are fixedly connected with the inner top wall of the dust removal box body 1, symmetrical sliding grooves 51 are arranged on the inner walls of the two sides of the second support 5, the inner bottom wall of the sliding groove 51 is fixedly connected with a guide rod 52, the upper end of the guide rod 52 is fixedly connected with the inner top wall of the sliding groove 51, and the outer part of the guide rod 52 is slidably sleeved with a sliding block 53; the sliding block 53 is designed to bear the weight of the tensioning roller 55 and the fabric and is self-adaptively adjusted under the action of a supporting spring 54.
[0032] The lower end of the sliding block 53 is fixedly connected with the supporting spring 54, one end of the supporting spring 54 is fixedly connected with the inner bottom wall of the sliding groove 51, the supporting spring 54 is made of high-quality spring steel and has good elasticity and durability, the spring coefficient of the spring is carefully calculated and adjusted, the position of the tensioning roller 55 can be automatically adjusted according to the tension of the fabric, and the fabric is always in a suitable tensioning degree.
[0033] The opposite surfaces of the two sliding blocks 53 are rotatably connected with tensioning rollers 55 through bearings, the tensioning rollers 55 are smooth in surface and are made of wear-resistant materials, can effectively tension the fabric, and are connected with the sliding blocks 53 through bearings and rotate flexibly, reducing the friction between the fabric and the tensioning rollers.
[0034] The back of the dust removal box body 1 is provided with a beating dust removal mechanism.
[0035] The beating dust removal mechanism comprises a servo motor 6, the front surface of the servo motor 6 is fixedly installed on the back of the dust removal box body 1, the output shaft of the servo motor 6 is fixedly installed with a rotating shaft 61 through a shaft coupling, one end of the rotating shaft 61 penetrates and extends into the inside of the dust removal box body 1, the servo motor 6 has the characteristics of high precision, high speed and high reliability, and can accurately control the rotating speed and direction of the rotating shaft 61.
[0036] The outer part of the rotating shaft 61 is fixedly sleeved with a driving pulley 62, the outer part of the driving pulley 62 is drivingly connected with a synchronous belt 63, and the outer part of one end of the rotating shaft 61 is fixedly sleeved with a rotating block 64; the synchronous belt 63 is made of high-quality rubber material and has good elasticity and wear resistance, and the tooth shape of the synchronous belt is reasonably designed and can be tightly matched with the driving pulley 62 and a driven pulley 68, so as to ensure the accuracy and stability of transmission.
[0037] The front surface of the rotating block 64 is rotatably connected with symmetrical beating rods 65 through bearings, the beating rods 65 are made of high-strength materials and are smooth in surface, can effectively beat the fabric, and the length and angle of the beating rods are carefully designed to ensure that the fabric is uniformly beaten at each part.
[0038] The rear inner wall of the dust removal box body 1 is provided with symmetrically distributed brush rollers 66 through bearings, the outer fixed sleeves of the brush rollers 66 are provided with transmission gears 67, the surfaces of the brush rollers 66 are covered with soft bristles, and the dust on the fabric can be effectively swept.
[0039] The tooth surfaces of the two transmission gears 67 are meshed with each other, the outer fixed sleeves of one of the brush rollers 66 are provided with driven pulleys 68, the outer sides of the driven pulleys 68 are in transmission connection with the inner sides of the synchronous belts 63, the transmission gears 67 are made of high-strength materials and have high tooth shape precision, and the synchronous rotation of the two brush rollers 66 can be ensured.
[0040] The rear inner wall of the dust removal box body 1 is fixedly connected with symmetrically distributed arc-shaped collecting blocks 69, the inner sides of the arc-shaped collecting blocks 69 are provided with through holes 610 arranged in a linear array, the back surfaces of the arc-shaped collecting blocks 69 are fixedly connected with connecting pipes 611, the through holes 610 on the arc-shaped collecting blocks 69 can adsorb and collect the cleaned dust through the negative pressure generated by the negative pressure air pipes 614, the dust adhered to the brush rollers 66 can also be adsorbed and collected through the negative pressure, and the dust removal effect is ensured.
[0041] One end of the connecting pipe 611 penetrates and extends to the back surface of the dust removal box body 1, and one end of each of the two connecting pipes 611 is fixedly connected with a dust collecting box 612, the upper end of the dust collecting box 612 is movably inserted with a fiber filter screen 613, and the fiber filter screen 613 is made of high-efficiency filtering material and can effectively intercept dust.
[0042] The back surface of the dust collecting box 612 is fixedly connected with a negative pressure air pipe 614, and the fiber filter screen 613 in the dust collecting box 612 can effectively intercept dust to prevent the dust from entering the negative pressure air pipe 614.
[0043] The working process of the utility model is as follows:
[0044] Step one, the fabric enters the inside of the dust removal box body 1 through one side slot 2, passes below one of the material guide rollers 4, then passes between the two brush rollers 66 after passing above the other tensioning roller 55, and then passes below the other material guide roller 4 and extends out of the dust removal box body 1 through the other slot 2, and the two tensioning rollers 55 are straightened by the fabric through the elastic force of the supporting springs 54 and the cooperation of the sliding blocks 53.
[0045] Step two, the fabric is conveyed, the servo motor 6 and the negative pressure fan in the negative pressure air pipe 614 are started to work, the servo motor 6 drives the rotating shaft 61 to rotate, the rotation of the rotating shaft 61 drives the beating rod 65 to reciprocatingly beat the fabric through the rotating block 64, and the cooperation of the tensioning rollers 55 avoids hard beating to cause tearing of the fabric.
[0046] Step three, the rotation of the rotating shaft 61 drives the driven pulley 68 through the cooperation of the driving pulley 62 and the synchronous belt 63, the rotation of the driven pulley 68 drives the two brush rollers 66 to rotate synchronously through the meshing of the transmission gear 67, and then the dust on the fabric is swept, and then the dust is collected through the negative pressure of the through hole 610 of the arc-shaped collecting block 69, the negative pressure also absorbs and collects the dust adhered to the brush roller 66, the collected dust is transported to the dust collecting box 612 through the connecting pipe 611, and the gas is discharged through the negative pressure air pipe 614 after being intercepted by the fiber filter screen 613, and the fiber filter screen 613 can be regularly extracted for cleaning.
[0047] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A kind of anti-radiation fabric production equipment, including dust removal box (1), it is characterized in that: The both sides of the dust removal box (1) are provided with notches (2) in symmetrical distribution, the inner bottom wall of the dust removal box (1) is fixedly connected with first supports (3) in symmetrical distribution, and the inner wall of the first support (3) is rotatably connected with a material guide roller (4); The inner top wall of the dust removal box (1) is provided with a tensioning mechanism in symmetrical distribution, and the tensioning mechanism comprises second supports (5), the upper ends of the two second supports (5) are fixedly connected with the inner top wall of the dust removal box (1), the both sides of the second support (5) are provided with sliding grooves (51) in symmetrical distribution, the inner bottom wall of the sliding groove (51) is fixedly connected with a guide rod (52), the upper end of the guide rod (52) is fixedly connected with the inner top wall of the sliding groove (51), the outer portion of the guide rod (52) is slidably sleeved with a sliding block (53), the lower end of the sliding block (53) is fixedly connected with a supporting spring (54), one end of the supporting spring (54) is fixedly connected with the inner bottom wall of the sliding groove (51), and the opposite surfaces of the two sliding blocks (53) are rotatably connected with tensioning rollers (55) through bearings. The back of the dust removal box (1) is provided with a beating dust removal mechanism.
2. The radiation-proof fabric production device according to claim 1, characterized in that: The beating dust removal mechanism comprises a servo motor (6), the front surface of the servo motor (6) is fixedly installed on the back of the dust removal box (1), the output shaft of the servo motor (6) is fixedly installed with a rotating shaft (61) through a shaft coupling, and one end of the rotating shaft (61) penetrates and extends into the interior of the dust removal box (1).
3. The radiation-proof fabric production device according to claim 2, characterized in that: The outer portion of the rotating shaft (61) is fixedly sleeved with a driving pulley (62), the outer portion of the driving pulley (62) is drivingly connected with a synchronous belt (63), and one end of the rotating shaft (61) is fixedly sleeved with a rotating block (64).
4. The radiation-proof fabric production device according to claim 3, characterized in that: The front surface of the rotating block (64) is rotatably connected with beating rods (65) in symmetrical distribution through bearings, the rear inner wall of the dust removal box (1) is rotatably connected with brush rollers (66) in symmetrical distribution through bearings, and the outer portion of the brush roller (66) is fixedly sleeved with a transmission gear (67).
5. The radiation protection fabric production apparatus according to claim 4, characterized in that: The tooth surfaces of the two transmission gears (67) are meshed with each other, the outer portion of one of the brush rollers (66) is fixedly sleeved with a driven pulley (68), and the outer portion of the driven pulley (68) is drivingly connected with the inner side of the synchronous belt (63).
6. The radiation protection fabric production apparatus according to claim 1, wherein: The rear inner wall of the dust removal box (1) is fixedly connected with arc-shaped collecting blocks (69) in symmetrical distribution, the inner side of the arc-shaped collecting block (69) is provided with through holes (610) in linear array distribution, and the back of the arc-shaped collecting block (69) is fixedly connected with connecting pipes (611).
7. The radiation protection fabric production apparatus of claim 6, wherein: One end of the connecting pipe (611) penetrates and extends to the back of the dust removal box (1), one end of the connecting pipe (611) is fixedly connected with a dust collection box (612), the upper end of the dust collection box (612) is movably inserted with a fiber filter screen (613), and the back of the dust collection box (612) is fixedly connected with a negative pressure air pipe (614).
Citation Information
Patent Citations
Dust removal equipment for anti-radiation fabric production
CN222083160U