Novel oil-gas separator of air compressor
By introducing a flow stabilizing device and a magnetic block structure into the oil-gas separator, the problems of noise pollution and lubricating oil waste caused by the oscillation of the oil-gas separator under high pressure are solved, achieving more stable oil-gas separation and reducing noise.
Patent Information
- Application Number
- CN202423180614.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing oil-gas separators cause violent oscillations of oil and gas under high pressure, resulting in noise pollution and increased lubricant waste.
A novel oil-gas separator for an air compressor was designed, employing a flow stabilizing device and a magnetic block structure. The support plate reduces oil-gas oscillation, and the magnetic block's adsorption force counteracts some of the oil's potential energy. Combined with an adjustable device that allows for adjustable support plate spacing, the oil-gas separation effect is optimized.
It effectively reduces noise pollution and lubricating oil consumption in the oil-gas separator, and improves the stability and efficiency of oil-gas separation.
Smart Images

Figure CN223594434U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil gas separator technical field, concretely is a kind of oil gas separator of novel air compressor. BACKGROUND
[0002] Modern factory uses compressed air as power, carries out various production activities in large quantities.Compressed air is clean green energy.Double-screw air compressor that produces compressed air, in normal operation, the lubricating oil in the oil-gas separation tank is separated and recycled to re-enter the internal circulation.The main function of the oil-gas separation tank is to store lubricating oil and carry out oil-gas rough separation, and the oil-gas mixture is separated by the oil-gas separation tank to achieve the purpose of minimizing the residual amount of lubricating oil in compressed air and minimizing the lubricating oil consumption of air compressor.
[0003] However, the oil-gas separation tank used in the market at present has high oil-gas inlet pressure, which causes violent oscillation of oil-gas in the oil-gas separation tank, resulting in high noise in the machine room where the oil-gas separation tank is placed, and the violent oscillation of oil-gas can easily mix lubricating oil into the exhaust end, causing waste of lubricating oil. UTILITY MODEL CONTENT
[0004] (I) Technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides an oil-gas separator of novel air compressor, which solves the problems raised in the above background technology.
[0006] (II) Technical scheme
[0007] To achieve the above purpose, the utility model is implemented by the following technical scheme: an oil-gas separator of novel air compressor, comprising a tank body, an oil-gas inlet pipe and an air outlet pipe are arranged at the top of the tank body, an oil outlet pipe is arranged at the bottom of the tank body, a flow stabilizing device is arranged in the tank body, the flow stabilizing device comprises a plurality of support plates, the support plates are arranged at intervals along the oil-gas flow direction in the tank body, a movable cavity is symmetrically formed on both sides of the support plate, and a baffle is rotatably arranged in each movable cavity.
[0008] Preferably, magnetic blocks one are arranged on both sides of the baffle, magnetic blocks two corresponding to the magnetic blocks one are arranged on both sides of the movable cavity, and the corresponding faces of the magnetic blocks one and the magnetic blocks two have opposite magnetic poles.
[0009] Preferably, an adjusting device for adjusting the interval of the plurality of support plates is arranged at the bottom of the tank body.
[0010] Preferably, the adjusting device comprises a slide, a screw rod, a motor, a plurality of nuts connected with the support plates one by one, the slide is arranged along the length direction of the tank body, the screw rod is arranged in the slide, the plurality of nuts are slidably fitted in the slide and threadedly sleeved on the screw rod, and the motor is arranged on the slide and connected with the screw rod.
[0011] Preferably, the number of the support plates is odd, the middle support plate is fixed on the slide, and the screw rod is located on the opposite sides of the middle support plate in the thread direction.
[0012] Preferably, the motor is externally provided with a sealing sleeve.
[0013] (Three) beneficial effects
[0014] The utility model provides a novel oil gas separator of air compressor.
[0015] 1、the novel oil gas separator of air compressor, can greatly reduce the oscillation of oil gas through the setting support plate, make the state of oil in the bottom of tank body is relatively stable, effectively reduce the noise pollution of tank body.
[0016] 2、the novel oil gas separator of air compressor, through setting up magnetic block one and magnetic block two, when the baffle rotates to magnetic block one and magnetic block two correspond, magnetic block two can form adsorption to magnetic block one, when the baffle is impacted by oil, the adsorption of magnetic block can also offset part of the potential energy of oil, make the state of oil gas more stable. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the tank body axonometric drawing of the utility model;
[0018] Figure 2 It is the steady flow device schematic view of the utility model;
[0019] Figure 3 It is the adjusting device schematic view of the utility model;
[0020] Figure 4 It is the tank body side sectional view of the utility model.
[0021] In the drawing: 1 tank body, 2 oil gas inlet pipe, 3 outlet pipe, 4 filter screen, 6 steady flow device, 7 adjusting device, 61 support plate, 62 movable cavity, 63 baffle, 64 magnetic block one, 65 magnetic block two, 71 slide, 72 screw rod, 73 nut, 74 motor. DETAILED DESCRIPTION
[0022] The utility model embodiment provides a novel oil gas separator of air compressor, such as Figures 1-4As shown, including the tank body 1, the top of the tank body 1 is provided with oil gas inlet pipe 2 and gas outlet pipe 3, the bottom of the tank body 1 is provided with oil outlet pipe. Oil gas inlet pipe 2 into the tank body 1, the separated oil is discharged from the oil outlet pipe, the gas is discharged from the gas outlet pipe 3. The above is the existing oil gas separator.
[0023] The device is based on the existing oil gas separator, the tank body 1 is provided with flow stabilizing device 6, the tank body 1 is provided with filter screen 4 above the flow stabilizing device 6. The flow stabilizing device 6 comprises a plurality of support plates 61, a plurality of support plates 61 are arranged between the oil gas inlet pipe 2 and the oil outlet pipe. A plurality of support plates 61 are arranged at intervals along the direction of oil gas flow in the tank body 1, and the two sides of the support plate 61 are symmetrically provided with movable cavities 62, and a baffle 63 is rotatably arranged in each movable cavity 62.
[0024] When the oil gas entering the tank body 1 hits the support plate 61, the oil gas will be blocked and the potential energy will be reduced, and in order to prevent the oil gas from rebounding and impacting the tank body 1, the oil gas will drive the baffle 63 to rotate when it hits the baffle 63. During the rotation process, the oil gas will pass through the support plate 61 and hit the next support plate 61, and so on. When the oil gas moves to the oil outlet pipe, the potential energy of the oil is at the lowest. By arranging the support plate, the oscillation of the oil gas can be greatly reduced, the state of the oil at the bottom of the tank body 1 is more stable, and the noise pollution emitted by the tank body 1 is effectively reduced. At the same time, it can also reduce the oil being carried back to the gas outlet pipe 3 by the gas.
[0025] As shown in Figure 4 The two sides of the baffle 63 are provided with magnetic blocks one 64, the two sides of the movable cavity 62 are provided with magnetic blocks two 65 corresponding to the magnetic blocks one 64, and the corresponding faces of the magnetic blocks one 64 and the magnetic blocks two 65 are opposite in magnetic pole. By arranging the magnetic blocks one 64 and the magnetic blocks two 65, when the baffle 63 rotates to the position corresponding to the magnetic blocks one 64 and the magnetic blocks two 65, the magnetic blocks two 65 can form adsorption to the magnetic blocks one 64. When the baffle 63 is impacted by the oil, the adsorption force of the magnetic blocks can also offset part of the potential energy of the oil, so that the state of the oil gas is more stable.
[0026] As shown in Figure 2 The bottom of the tank body 1 is provided with an adjusting device 7 for adjusting the interval of the plurality of support plates 61.
[0027] As shown in Figure 2 The adjusting device 7 comprises a slide 71, a lead screw 72, a motor 74, a plurality of nuts 73 connected one by one with the support plates 61, the slide 71 is arranged along the length direction of the tank body 1, the lead screw 72 is arranged in the slide 71, a plurality of nuts 73 are slidably fitted in the slide 71, and the nuts are threadedly sleeved on the outside of the lead screw 72, the motor 74 is arranged on the slide 71 and connected with the lead screw 72.
[0028] The number of the support plates 61 is odd, the middle support plate 61 is fixed on the slide 71, and the lead screws 72 are located on the two sides of the middle support plate 61 in opposite screwing directions. When the lead screws 72 rotate, the support plates 61 located on the two sides of the middle support plate 61 move towards or away from the middle support plate 61, so that the interval of the support plates 61 is adjusted, and the oil and gas flow stabilizing effect is adjusted.
[0029] In order to prevent the motor 74 from being eroded by the oil and gas, a sealing sleeve is arranged outside the motor 74.
[0030] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A new type of oil-gas separator of air compressor, comprising a tank body (1), the top of the tank body (1) is provided with an oil-gas inlet pipe (2) and an air outlet pipe (3), the bottom of the tank body (1) is provided with an oil outlet pipe, characterized in that: The tank body (1) is provided with a flow stabilizing device (6), the flow stabilizing device (6) comprises a plurality of support plates (61), the plurality of support plates (61) are arranged at intervals along the oil and gas flow direction in the tank body (1), and the two sides of the support plate (61) are symmetrically provided with movable cavities (62), and the movable cavity (62) is rotationally provided with a baffle (63).
2. A novel oil and gas separator for air compressor as claimed in claim 1, wherein: The two sides of the baffle (63) are provided with magnetic blocks (64), the two sides of the movable cavity (62) are provided with magnetic blocks (65) corresponding to the magnetic blocks (64), and the corresponding sides of the magnetic blocks (64) and the magnetic blocks (65) are opposite in magnetic pole.
3. A novel oil and gas separator for air compressor as claimed in claim 1, wherein: The bottom of the tank body (1) is provided with an adjusting device (7) capable of adjusting the interval of the plurality of support plates (61).
4. A novel oil and gas separator for air compressor as claimed in claim 3, wherein: The adjusting device (7) comprises a slide (71), a lead screw (72), a motor (74) and a plurality of nuts (73) connected one by one with the support plates (61), the slide (71) is arranged along the length direction of the tank body (1), the lead screw (72) is arranged in the slide (71), the plurality of nuts (73) are slidably fitted in the slide (71) and are threaded on the outside of the lead screw (72), and the motor (74) is arranged on the slide (71) and is connected with the lead screw (72).
5. A novel oil and gas separator for air compressor as claimed in claim 4, wherein: The number of the support plates (61) is odd, the middle support plate (61) is fixed on the slide (71), and the lead screw (72) is located on the opposite sides of the middle support plate (61) in the threaded direction.
6. A novel oil and gas separator for air compressor as claimed in claim 4, wherein: The motor (74) is provided with a sealing sleeve.