Separating device for induction heating furnace discharge

By installing an automatic separation device at the discharge point of the induction heating furnace, and using a driving component to drive a striking component to strike the sticky bar stock, the problem of bar stock sticking is solved, labor costs are reduced, and production efficiency is improved.

CN223596508UActive Publication Date: 2025-11-25CHONGQING ZHONGCHENG PRECISION DIE FORGING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423089849.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-25
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

When discharging material from an induction heating furnace, the bars tend to stick together, requiring manual knocking to separate them, which increases labor costs.

Method used

Design a separation device for discharging material from an induction heating furnace, including a frame, a base, a striking component, a driving component, and a conveying assembly. The driving component drives the striking component to strike the sticky bar material, thereby achieving automatic separation.

Benefits of technology

It enables automatic separation of bar stock, reduces labor costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223596508U_ABST
    Figure CN223596508U_ABST
Patent Text Reader

Abstract

The application relates to a separating device for discharging an induction heating furnace, which is arranged at the outlet end of the induction heating furnace and comprises a rack, a base, a knocking piece, a driving piece and a conveying assembly. The base is provided with a bearing cavity matched with a bar, and is used for bearing the bar. The knocking piece is arranged directly above the base. The driving piece is connected with the rack, and the output end of the driving piece is connected with the knocking piece. The driving piece is used for driving the knocking piece to move towards or away from the base. The conveying assembly is arranged at the outlet end of the base and is used for conveying the bar. The bar after adhesion is knocked and separated, and a special person is not needed to handle, so that the labor cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the separation field, and in particular to a separation device for discharging an induction heating furnace. BACKGROUND

[0002] Induction heating: the workpiece is placed in the inductor, and the inductor is generally a hollow copper pipe that inputs intermediate frequency or high frequency alternating current. The alternating magnetic field generated in the workpiece generates an induction current of the same frequency. The distribution of this induction current in the workpiece is uneven, strong on the surface and weak in the center. By using this skin effect, the surface can be rapidly heated to more than 1000℃ in a few seconds. Induction heating is used in many fields such as metal surface quenching, metal smelting, and bar heat penetration.

[0003] The characteristics of induction heating are: strong on the surface and weak in the center. When the core surface temperature of the bar reaches a certain temperature, the bar is prone to sticking between the bars (when the temperature reaches 1000℃ or above, the bars will stick together due to high temperature). Therefore, a dedicated person manually knocks the stuck bars apart, which increases the cost of personnel operation. CONTENT OF THE INVENTION

[0004] The purpose of the present application is to provide a separation device for discharging an induction heating furnace, which separates the stuck bars by knocking and does not require a dedicated person to handle, thereby reducing labor costs.

[0005] To this end, the present application provides a separation device for discharging an induction heating furnace, which is arranged at the outlet end of the induction heating furnace and includes: a rack, a base provided with a bearing cavity adapted to the bar, the base being used to bear the bar; a knocking piece arranged directly above the base; a driving piece connected with the rack, and the output end of the driving piece being connected with the knocking piece, the driving piece being used to drive the knocking piece towards or away from the base; and a conveying assembly arranged at the outlet end of the base and used to convey the bar.

[0006] In a possible implementation, the knocking piece includes a connecting portion and a knocking portion connected with each other, the connecting portion is connected with the output end of the driving piece, and the knocking portion is located on the side of the connecting portion facing the base. The side of the knocking portion facing the base is provided with a knocking cavity for the bar to extend into.

[0007] In a possible implementation, the rack is further provided with a mounting portion, and an elastic assembly is arranged between the mounting portion and the connecting portion.

[0008] In a possible implementation, the elastic assembly comprises a first elastic member, which is located on one side of the connecting portion towards the mounting portion, and / or the elastic assembly comprises a second elastic member, which is located on one side of the mounting portion towards the connecting portion.

[0009] In a possible implementation, the driving member is provided with two driving members respectively located on two sides of the base, and / or the mounting portion is provided with two mounting portions respectively located on two sides of the base, and the elastic assembly is provided with two elastic assemblies respectively corresponding to the two mounting portions.

[0010] In a possible implementation, the rack is provided with a sliding groove for the connecting portion to slide, and the sliding groove extends along the height direction of the rack.

[0011] In a possible implementation, a connecting member is further included, two ends of the connecting member are respectively connected with the rack, the base is sleeved on the connecting member, and the base can vibrate relative to the connecting member.

[0012] In a possible implementation, a third elastic member is further included, the third elastic member is sleeved on the connecting member, the third elastic member is respectively in abutment with the base and the rack, and the third elastic member is provided with two third elastic members respectively located on two sides of the base.

[0013] In a possible implementation, a control center is further included, and the control center is in signal connection with the driving member.

[0014] In a possible implementation, a sensor is further included, an output end of the sensor is towards a bearing cavity of the base, and the sensor is in signal connection with the control center.

[0015] The separation device for discharging of the induction heating furnace provided by the embodiment of the present application is arranged at the outlet end of the induction heating furnace, and comprises a rack, a base, a knocking member, a driving member and a conveying assembly. The base is provided with a bearing cavity matched with the bar, and is used for bearing the bar. The knocking member is arranged directly above the base. The driving member is connected with the rack, and the output end of the driving member is connected with the knocking member. The driving member is used for driving the knocking member to move towards or away from the base. The conveying assembly is arranged at the outlet end of the base, and is used for conveying the bar. In operation, the bar enters from the inlet end of the induction heating furnace, is heated in the induction heating furnace, and is prone to adhesion. The bar after adhesion is discharged from the outlet end of the induction heating furnace, and then is moved into the bearing cavity of the base. At this time, the driving member is started, the output end of the driving member is downward, that is, the driving member drives the knocking member to move towards the base, so that the knocking member knocks the bar, and then the two bars after adhesion are separated, and the separated bars are conveyed by the conveying assembly. The bar after adhesion is knocked and separated, and does not need to be handled by a special person, thereby reducing the labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0016] The drawings incorporated into the specification and constituting a part of the specification show embodiments consistent with the present application and, together with the specification, serve to explain the principles of the present application.

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, for those skilled in the art, other drawings can also be obtained from these drawings without any creative labor.

[0018] One or more embodiments are exemplarily illustrated by the pictures in the drawings corresponding thereto, and these exemplary illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, unless otherwise specified. The drawings do not constitute a proportional limitation.

[0019] Figure 1 A top view of a separation device for discharging of an induction heating furnace and an induction heating furnace is shown.

[0020] Figure 2 A front view of a separation device for discharging of an induction heating furnace is shown.

[0021] Figure 3 A side view of a separation device for discharging of an induction heating furnace and an induction heating furnace is shown.

[0022] Legend of reference signs:

[0023] 1, rack; 11, mounting portion; 2, base; 21, bearing cavity; 3, knocking piece; 31, connecting portion; 32, knocking portion; 321, knocking cavity; 4, driving piece; 5, bar; 6, elastic assembly; 61, first elastic piece; 62, second elastic piece; 7, connecting piece; 8, third elastic piece; 9, induction heating furnace. DETAILED DESCRIPTION

[0024] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of the present application.

[0025] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present application. For the purpose of simplicity, the elements and settings of particular examples in the following description are shown in great detail. Of course, they are merely examples and are presented to provide an enabling description of the application. Also, the present application can refer to a number of elements by reference to a drawing in which the drawing figures throughout the several embodiments of the present application are not necessarily drawn to scale. Again, the same or similar elements are denoted by the same or similar reference numerals for ease of understanding and description.

[0026] For the purpose of simplicity, spatial relative terms are used in the description to describe the relative position relationship or movement condition of one element or feature to another element or feature as shown in the drawings, such as "inner", "outer", "inward", "outward", "under", "below", "above", "top", "bottom", "front", "back", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over or reversed, or the orientation of the device is changed, the indication of the direction will also change accordingly, for example: the element described as "under" or "below" another element or feature will be subsequently oriented as "above" or "over" another element or feature. Therefore, the example term "below" can include both upward and downward positions. The device can be additionally oriented (rotated 90 degrees or in other directions) and the spatial relative relationship descriptors used in the text are interpreted accordingly.

[0027] The characteristic of induction heating is that the surface is strong and the core is weak. When used for heat penetration, the surface and core temperature of the rod reaches consistency, which is easy to cause adhesion between the rods (when the temperature reaches 1000°C or above, the rods will be adhered together due to high temperature). Therefore, a person manually knocks at the outlet of the inductor to separate the adhered rods, which increases the personnel operation cost.

[0028] To solve the above problems, with reference to Figures 1-3 , Figure 1 a separation device for discharging the induction heating furnace and a top view of the induction heating furnace are shown, Figure 2 a front view of a separation device for discharging the induction heating furnace is shown, Figure 3 a side view of a separation device for discharging the induction heating furnace and the induction heating furnace is shown.

[0029] The present application provides a separation device for discharging the induction heating furnace, which is arranged at the outlet end of the induction heating furnace 9 and includes a rack 1, a base 2, a knocking piece 3, a driving piece 4, and a conveying assembly. The base 2 is provided with a bearing cavity 21 adapted to the rod 5, and the base 2 is used to bear the rod 5. The knocking piece 3 is arranged directly above the base 2. The driving piece 4 is connected with the rack 1, and the output end of the driving piece 4 is connected with the knocking piece 3. The driving piece 4 is used to drive the knocking piece 3 to move towards or away from the base 2. The conveying assembly is arranged at the outlet end of the base 2 and is used to convey the rod 5.

[0030] It should be understood that the rack 1 is located at the outlet end of the induction heating furnace 9, and the rack 1 is made of hard material to facilitate support. The base 2 is located below the rack 1, and the base 2 is provided with a bearing cavity 21. The bearing cavity 21 of the base 2 is arranged in an arc shape to facilitate bearing the rod 5. The bearing cavity 21 of the base 2 is in communication with the outlet of the induction heating furnace 9. The knocking piece 3 is located directly above the base 2. The driving piece 4 is connected with the rack 1, and the connection mode can be fixed connection or detachable connection. The present application does not make any limitation. In one example, the driving piece 4 is connected with the rack 1 by bolts. The driving piece 4 can be any driving piece such as a pneumatic cylinder, a hydraulic cylinder, a lead screw sliding table, or a linear drive motor. The present application does not make any limitation. The output end of the driving piece 4 is connected with the knocking piece 3, and the connection mode can be fixed connection or detachable connection. The present application does not make any limitation. In one example, the driving piece 4 is detachably connected with the knocking piece 3, such as threaded connection, bolt connection, or clamping, so as to facilitate replacement of the knocking piece 3 and facilitate maintenance. The conveying assembly includes a driving wheel, a driven wheel, a conveyor belt, and a driving motor. The conveyor belt is sleeved with the driving wheel and the driven wheel. The output end of the driving motor is connected with the driving wheel. When the driving motor moves, the driving wheel, the conveyor belt, and the driven wheel are driven to move, thereby facilitating conveying of the knocked rod 5.

[0031] In work, the bar 5 enters from the inlet end of the induction heating furnace 9, the bar 5 is heated in the induction heating furnace 9, and the adjacent two bars 5 are easy to stick together. The bar 5 after sticking together is discharged from the outlet end of the induction heating furnace 9, and then moves to the bearing cavity 21 of the base 2. At this time, the driving piece 4 is started, the output end of the driving piece 4 is downward, that is, the driving piece 4 drives the knocking piece 3 to move towards the base 2, so that the knocking piece 3 knocks the bar 5, and then the two bars 5 that stick together are separated, and the separated bar 5 is conveyed by the conveying assembly.

[0032] The application can separate the bar 5 after sticking together by the separation device of the induction heating furnace, without the need for special personnel to handle, thereby reducing the labor cost.

[0033] In some optional embodiments, the knocking piece 3 includes a connecting part 31 and a knocking part 32 connected with each other, the connecting part 31 is connected with the output end of the driving piece 4, and the knocking part 32 is located on the side of the connecting part 31 facing the base 2. The side of the knocking part 32 facing the base 2 is provided with a knocking cavity 321 for the bar 5 to extend into. The connecting part 31 and the knocking part 32 are made of the same material and are integrally formed. The connecting part 31 is connected with the driving piece 4, the knocking part 32 is located on the side of the connecting part 31 facing the base 2, and the side of the knocking part 32 facing the base 2 is provided with a knocking cavity 321 for the bar 5 to extend into. Therefore, the knocking part 32 is more fitted to the bar 5 during knocking, and the bar 5 is more balanced in force, thereby improving the knocking effect on the bar 5.

[0034] In some optional embodiments, the rack 1 is further provided with a mounting part 11, and the elastic assembly 6 is arranged between the mounting part 11 and the connecting part 31. When the knocking part 32 knocks the bar 5, the elastic assembly 6 is compressed, and when the knocking of the bar 5 by the knocking part 32 is completed, the elastic assembly 6 is retracted, further separating the knocking part 32 from the bar 5, and improving the separation effect of the knocking part 32 from the bar 5.

[0035] In some optional embodiments, the elastic assembly 6 includes a first elastic piece 61, and the first elastic piece 61 is located on the side of the connecting part 31 facing the mounting part 11. The connection between the first elastic piece 61 and the connecting part 31 can be fixed connection or detachable connection. The first elastic piece 61 can be a spring, a disc spring or the like, which is not limited in the application. The end of the first elastic piece 61 away from the connecting part 31 is not connected with the mounting part 11, so that the first elastic piece 61 can be prevented from being excessively stretched and deformed, and the probability of failure of the first elastic piece 61 is reduced.

[0036] In some optional embodiments, the elastic assembly 6 comprises a second elastic member 62 located on the side of the mounting portion 11 facing the connecting portion 31. The connection between the second elastic member 62 and the mounting portion 11 can be fixed or detachable, and the second elastic member 62 can be a spring, a disc spring or the like, which is not limited in the present application. The end of the second elastic member 62 away from the mounting portion 11 is not connected to the connecting portion 31, so as to avoid excessive stretching and deformation of the second elastic member 62 and reduce the failure probability of the second elastic member 62.

[0037] In some optional embodiments, the elastic assembly 6 comprises both the first elastic member 61 and the second elastic member 62. The first elastic member 61 is located on the side of the connecting portion 31 facing the mounting portion 11, and the second elastic member 62 is located on the side of the mounting portion 11 facing the connecting portion 31.

[0038] In some optional embodiments, two driving members 4 are arranged on both sides of the base 2. The two driving members 4 are arranged at the two ends of the connecting portion 31 in the length direction, so as to improve the precision of the movement of the knocking member 3 towards or away from the base 2.

[0039] In some optional embodiments, two mounting portions 11 are arranged on both sides of the base 2, and two sets of elastic assemblies 6 are arranged corresponding to the two mounting portions 11. The arrangement of the two sets of elastic assemblies 6 and the two mounting portions 11 can further improve the separation effect of the knocking member 3 and the bar 5.

[0040] In some optional embodiments, the rack 1 is provided with a sliding groove for the sliding of the connecting portion 31. The sliding groove extends in the height direction of the rack 1. The connecting portion 31 extends into the sliding groove, and the connecting portion 31 moves in the sliding groove, so as to improve the precision of the movement of the knocking member 3. In order to further improve the smoothness of the movement of the connecting portion 31 in the sliding groove, the connecting portion 31 can be provided with a pulley.

[0041] In some optional embodiments, a connecting member 7 is further provided. The two ends of the connecting member 7 are connected to the rack 1, respectively. The base 2 is sleeved on the connecting member 7, and the base 2 can vibrate relative to the connecting member 7. The two ends of the connecting member 7 are connected to the rack 1, respectively. The connection mode can be fixed or detachable, which is not limited in the present application. The base 2 is sleeved on the connecting member 7, and the base 2 can vibrate relative to the connecting member 7. This can be because a vibrator is arranged on the base 2, or there is a gap between the base 2 and the connecting member 7, so that the base 2 vibrates relative to the connecting member 7. When the base 2 vibrates, it is more convenient to separate the two bar materials 5 that are adhered.

[0042] In some optional embodiments, a third elastic member 8 is further included, the third elastic member 8 is sleeved on the connecting piece 7, the third elastic member 8 is in abutment with the base 2 and the rack 1 respectively, and two third elastic members 8 are arranged on two sides of the base 2 respectively. The third elastic member 8 is in a compressed state, and the two third elastic members 8 are used for extruding the base 2, so that the position of the base 2 and the connecting piece 7 is relatively fixed by the third elastic member 8, and the stability of the base 2 for receiving the bar 5 is improved.

[0043] In some optional embodiments, a control center is further included, and the control center is in signal connection with the driving piece 4. The control center can control the working time and working effect of the driving piece 4, so as to control the application by the operator.

[0044] In some optional embodiments, a sensor is further included, and an output end of the sensor faces the receiving cavity 21 of the base 2. The sensor is in signal connection with the control center. The sensor can monitor the position of the bar 5 at the base 2, and then transmit the detected signal information to the control center. The control center controls the operation of the driving piece 4, so that the knocking is more accurate.

[0045] It should be understood that the terms used herein are for the purpose of describing particular example embodiments only and are not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises", "comprising", "includes", "including" and "has" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order in which they are described, unless specifically identified as an order dependent step. It is also to be understood that additional or alternative steps can be employed.

[0046] Although the terms first, second, third, and the like can be used herein to describe various elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can be only used to differentiate one element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms when used herein do not imply a sequence or order unless the context clearly indicates otherwise. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments.

[0047] The foregoing is considered as illustrative only of the principles of the application. Numerous modifications and changes will readily occur to those skilled in the art, and it is intended to embrace all such modifications and changes that fall within the scope of the application. Accordingly, the application is not to be restricted in scope to the specific embodiments disclosed herein but is to be accorded the full scope that the principles and novel features request appropriately granted.

Claims

1. A separating device for induction heating furnace discharge, arranged at the outlet end of the induction heating furnace, characterized in that, The utility model relates to a rod material knocking device, which comprises a rack, a base provided with a bearing cavity matched with a rod material, the base is used for bearing the rod material, a knocking part is arranged directly above the base, a driving part is connected with the rack, and the output end of the driving part is connected with the knocking part, the driving part is used for driving the knocking part to be close to or away from the base, and a conveying assembly is arranged at the outlet end of the base and is used for conveying the rod material. The knocking part comprises a connecting part and a knocking part connected with each other, the connecting part is connected with the output end of the driving part, the knocking part is located on the side of the connecting part close to the base, and the side of the knocking part close to the base is provided with a knocking cavity for the rod material to extend into. The rack is further provided with a mounting part, and an elastic assembly is arranged between the mounting part and the connecting part. The elastic assembly comprises a first elastic part located on the side of the connecting part close to the mounting part, and / or the elastic assembly comprises a second elastic part located on the side of the mounting part close to the connecting part. The driving part is provided with two driving parts respectively located on the two sides of the base, and / or the mounting part is provided with two mounting parts respectively located on the two sides of the base, and the elastic assembly is provided with two groups of elastic assemblies respectively corresponding to the two mounting parts. The rack is provided with a sliding groove for the connecting part to slide, and the sliding groove extends along the height direction of the rack. The utility model further comprises a connecting part, two ends of the connecting part are respectively connected with the rack, the base is sleeved with the connecting part, and the base can vibrate relative to the connecting part.

2. The separation device for induction heating furnace discharge according to claim 1, characterized in that, The utility model further comprises a third elastic part, the third elastic part is sleeved with the connecting part, the third elastic part is respectively in contact with the base and the rack, and the third elastic part is provided with two third elastic parts respectively located on the two sides of the base.

3. The separation device for induction heating furnace discharge according to claim 2, characterized in that, The utility model further comprises a control center, and the control center is signal connected with the driving part.

4. The separation device for induction heating furnace discharge according to claim 3, characterized in that, The utility model further comprises a sensor, and the output end of the sensor is towards the bearing cavity of the base, and the sensor is signal connected with the control center.

5. The separation device for induction heating furnace discharge according to claim 4, characterized in that, ​ 6. The separation device for induction heating furnace discharge according to claim 2, characterized in that, ​ 7. The separation device for induction heating furnace discharge according to claim 1, characterized in that, ​ 8. The separation device for induction heating furnace discharge according to claim 7, characterized in that, ​ 9. The separation device for induction heating furnace discharge according to claim 1, characterized in that, ​ 10. The separation device for induction heating furnace discharge according to claim 9, characterized in that, ​