MLCC product coating thickness measuring sample preparation tool

Abstract

The utility model relates to an MLCC product coating thickness measuring sample preparation tool which comprises a supporting plate, an adhering part and a sample preparation workpiece, the left side of the supporting plate is an identification area, the right side of the supporting plate is a sample preparation area, and the identification area is provided with multiple sets of sample identifications; the adhering part is arranged on the sample preparation area; the sample preparation workpiece is detachably arranged on the sample preparation area, the sample preparation workpiece is provided with a plurality of sample preparation sub-areas corresponding to the identification area, each sample preparation sub-area comprises a plurality of through holes, the bottom of each through hole is communicated with an adhesive part, and a single MLCC product to be tested enters the through hole and is adhered by the adhesive part. According to the MLCC product coating thickness measuring sample preparation tool provided by the embodiment of the invention, multiple groups of MLCC product samples can be shaken to enter the through hole at the same time, so that the sample preparation efficiency is greatly improved; the sample information is in one-to-one correspondence with the samples, so that wrong materials can be effectively prevented; the tested sample does not need to be taken down from the supporting plate, and the supporting plate and the sample are stored together, so that subsequent result tracing and sample reinspection are facilitated.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of plating thickness measurement of a chip multilayer ceramic capacitor, and particularly relates to a sample preparation tool for plating layer thickness measurement of an MLCC product. BACKGROUND

[0002] The multi-layer ceramic capacitor MLC (Multi-layers Ceramic Capacitor) includes a multi-layer ceramic leading capacitor and a chip multi-layer ceramic capacitor, also known as a chip multi-layer ceramic capacitor, a chip multi-layer ceramic capacitor, etc. The MLCC is the most widely used capacitor. The MLCC is formed by stacking ceramic dielectric films with surface printed electrodes (internal electrodes) in an interleaved manner, sintering at high temperature to form a ceramic block, and then sealing a metal layer (external electrode) at both ends of the ceramic block. When preparing the MLCC, the following processes are generally performed: batching, casting, printing, layering, laminating, cutting, degassing, sintering, chamfering, end sealing, end burning, and plating. The MLCC must be processed by the plating process, and various metals such as nickel plating, tin plating, copper plating, gold plating, and silver plating are generally used. The thickness of the plating layer will affect the performance and cost of the product, and therefore, the thickness of the plating layer needs to be measured.

[0003] The conventional method is to measure the thickness of the plating layer after plating by using an instrument or a DPA method, and to determine the product quality and process adjustment according to the measured plating layer thickness. The thickness of the plating layer of the MLCC product is usually measured by using a fluorescent XRF thickness gauge. During the measurement, the samples are taken one by one by using tweezers and placed in the thickness gauge for measurement, and the measurement efficiency is low. CONTENT OF THE UTILITY MODEL

[0004] Therefore, the application provides a sample preparation tool for plating layer thickness measurement of an MLCC product, which can greatly improve the sample preparation efficiency and effectively prevent the occurrence of wrong materials.

[0005] The above object of the application is achieved by the following technical solutions.

[0006] The application provides a sample preparation tool for plating layer thickness measurement of an MLCC product, which includes:

[0007] A support plate, the left side of the support plate is a marking area, the right side of the support plate is a sample preparation area, and a plurality of sample marks are arranged on the marking area;

[0008] An adhesive member is arranged on the sample preparation area.

[0009] The sample preparation workpiece is detachably arranged on the sample preparation area, and the sample preparation workpiece is provided with a plurality of sample preparation areas corresponding to the identification area. For each sample preparation area, a plurality of through holes are arranged, the bottom of the through hole is communicated with the adhesive member, the through hole is used for entering a single MLCC product, and the MLCC product is adhered by the adhesive member.

[0010] In an exemplary embodiment, the sample preparation workpiece comprises a bottom plate, a frame and a partition plate.

[0011] The frame is in the shape of a Chinese character "fang", and the opening of the frame is directed to the right side of the support plate.

[0012] The partition plate is arranged between the two short sides of the frame in parallel to the short sides of the frame, and the left end of the partition plate is connected with the long side of the frame. Adjacent partition plates or the partition plate and the short side of the frame form a sample preparation area corresponding to a plurality of groups of vertically arranged sample identifications, and the right side of the sample preparation area forms an opening.

[0013] In an exemplary embodiment, the sample preparation workpiece is arranged on the adhesive member.

[0014] In an exemplary embodiment, the adhesive member is double-sided tape.

[0015] In an exemplary embodiment, the through holes are arranged between adjacent two partition plates in a transverse direction.

[0016] In an exemplary embodiment, the support plate is a hardboard.

[0017] In an exemplary embodiment, the number of through holes is 5-30.

[0018] In an exemplary embodiment, the number of sample preparation areas is 5-30.

[0019] The present application has the following beneficial effects:

[0020] The MLCC product coating thickness sample preparation tool of the embodiment of the present application can simultaneously shake a plurality of groups of MLCC product samples into the through holes reserved in the sample preparation workpiece, greatly improving the sample preparation efficiency; the sample information is one-to-one corresponding to the sample, which can effectively prevent the occurrence of wrong materials; after the MLCC product sample enters the through hole and is adhered, the sample preparation workpiece can be detached from the support plate and taken down, and can be repeatedly applied to the next support plate, saving materials; the measured sample does not need to be taken down from the support plate, and the support plate and the sample are saved together, facilitating the subsequent result tracing and sample re-inspection. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1Structure diagram of a sample preparation tool for MLCC product plating thickness sample in an exemplary embodiment.

[0022] Brief Description of the Drawings

[0023] 100. A sample preparation tool for MLCC product plating thickness sample;

[0024] 10. A support plate; 11. An identification area; 12. A sample preparation area;

[0025] 20. An adhesive member;

[0026] 30. A sample preparation workpiece; 31. A sample preparation area; 32. A base plate; 33. A frame; 34. A partition; 35. A through hole. DETAILED DESCRIPTION

[0027] In order to make the above objectives, features and advantages of the present application more apparent, the specific embodiments of the present application will be described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of different ways beyond the specific embodiments described herein and by one of ordinary skill in the art without departing from the spirit of the present application, and it is therefore intended that all such variations be considered as falling within the scope of the present application. It should be noted that the following detailed description is intended only to be illustrative and not restrictive of the present application.

[0028] In the description of the present application, it should be understood that, if there are terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0029] In addition, if there are terms such as "first", "second", these terms are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, the features limited by "first", "second" can include at least one of the features explicitly or implicitly. In the description of the present application, if the term "a plurality of" appears, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited.

[0030] In the present application, unless specifically defined and limited otherwise, if there are terms such as "mounting", "connecting", "connecting", "fixing" and the like, these terms should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] In the present application, unless specifically defined and limited otherwise, if there are terms such as "mounting", "connecting", "connecting", "fixing" and the like, these terms should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0032] For the technical problems in the background art, the present application provides a MLCC product plating thickness sample preparation tool, such as Figure 1 In an embodiment, the MLCC product plating thickness sample preparation tool 100 includes a support plate 10, an adhesive member 20, and a sample preparation workpiece 30. The left side of the support plate 10 is a marking area 11, and the right side is a sample preparation area 12. The MLCC product plating thickness sample preparation tool 100 of the present application can be used to simultaneously perform thickness measurement on multiple groups of MLCC products to be measured, and therefore multiple sets of sample marks are provided from top to bottom in the marking area 11. Specifically, the sample marks can be printed or pasted on the support plate 10.

[0033] The adhesive member 20 and the sample preparation workpiece 30 are both provided in the sample preparation area 12. The sample preparation workpiece 30 can be fixed to the sample preparation area 12 by the adhesive member 20, or it can be fixed to the sample preparation area 12 by other detachable connection methods.

[0034] In the present embodiment, the sample preparation workpiece 30 corresponds to the multiple product marks of the marking area 11, and multiple sample preparation areas 31 are provided from top to bottom. For each sample preparation area 31, it includes multiple through holes 35, and the bottom of the through hole 35 is connected to the adhesive member 20.

[0035] In the present embodiment, the size of the through hole 35 is slightly larger than the MLCC product to be measured, so that a single MLCC product to be measured can enter the through hole 35 when the support plate 10 is shaken, and be adhered by the adhesive member 20 at the bottom of the through hole 35.

[0036] The working process of the MLCC product coating thickness measurement sample preparation tooling 100 in this embodiment is as follows:

[0037] First step: Sequentially set the attachment 20 and the sample preparation workpiece 30 in the sample preparation area 12 of the support plate 10, and configure multiple groups of sample identifiers in the identifier area 11 of the support plate 10;

[0038] Second step: Pour different groups of MLCC products to be measured into the sample preparation sub - area 31 of the sample preparation workpiece 30 corresponding to the sample identifiers in the identifier area 11;

[0039] Third step: Shake the support plate 10 so that the MLCC products in the sample preparation sub - area 31 enter the through holes 35 and are adhered by the attachment 20;

[0040] Fourth step: If there is no MLCC product entering a through hole 35, shake it again or manually ensure that each through hole 35 has an MLCC product entering, and pour out the MLCC products in the sample preparation sub - area 31 that did not enter the through holes 35;

[0041] Fifth step: Remove the sample preparation workpiece 30, and put the MLCC product coating thickness measurement sample including the support plate 10 together with the MLCC samples adhered to the attachment 20 into the thickness gauge for detection in sequence;

[0042] Sixth step: Preserve the MLCC product coating thickness measurement sample and the support plate 10 for traceability and re - inspection.

[0043] The MLCC product coating thickness measurement sample preparation tooling in the embodiment of this application can simultaneously shake multiple groups of MLCC product samples into the through holes reserved by the sample preparation workpiece, greatly improving the sample preparation efficiency; the sample information corresponds to each sample, effectively preventing the occurrence of material mixing errors; after the MLCC product samples enter the through holes and are adhered, the sample preparation workpiece can be disassembled from the support plate and reused for the next support plate, saving materials; the measured samples do not need to be removed from the support plate, and the support plate and the samples are stored together, facilitating subsequent result traceability and sample re - inspection.

[0044] In a specific embodiment, as Figure 1 shown, the sample preparation workpiece 30 includes a bottom plate 32, and a frame 33 and a partition 34 fixed on the bottom plate 32; among them, the bottom plate 32 is fixed on the sample preparation area 12. The frame 33 is in a "C" shape, which includes a vertical long side and two horizontal parallel short sides. The opening of the frame 33 faces the right side of the support plate 10 and is opposite to the identifier area 11. In an optional embodiment, the sample preparation workpiece 30 can be a plastic part or a metal part formed by integral injection molding, etc.

[0045] In this embodiment, the partitions 34 are arranged parallel to the short sides of the frame 33 between the two short sides of the frame 33, and the left end of the partitions 34 is connected to the long side of the frame 33. The adjacent partitions 34 or the partitions 34 and the short sides of the frame 33 enclose a sample preparation area 31 that corresponds one-to-one with the multiple sets of sample labels arranged vertically. An opening is formed on the right side of the sample preparation area 31.

[0046] In this embodiment, the remaining sample in the sample preparation area 31 can be poured out from the opening on the right.

[0047] Preferably, the sample workpiece 30 is also disposed on the adhesive attachment 20, that is, the base plate 32 is also disposed on the adhesive attachment 20.

[0048] In a preferred embodiment, the adhesive attachment 20 is double-sided tape, and the sample workpiece 30 is fixed to the sample preparation area 12 by adhering its base plate 32 to the double-sided tape.

[0049] exist Figure 1 In one embodiment, the number of through holes in each group is 10; in other embodiments, the number of through holes can be 5-30. Preferably, the through holes 35 are arranged laterally between two adjacent partitions 34, so that the sample preparation workpiece 30 can load as many groups of MLCC test samples as possible.

[0050] exist Figure 1 In one embodiment, the number of pattern making areas is 20. In other embodiments, the number of pattern making areas 31 can be 5-30.

[0051] Preferably, the support plate 10 is made of cardboard, and the sample markings are printed on the support plate 10.

[0052] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0053] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this application should be determined by the appended claims, and the specification can be used to interpret the content of the claims.

Claims

1. An MLCC product plating thickness sample preparation tool, characterized in that, The MLCC product coating thickness sample preparation tooling comprises: a support plate, a left side of the support plate being a marking area, a right side of the support plate being a sample preparation area, the marking area being provided with a plurality of sample marks; an adhesive member, the adhesive member being provided on the sample preparation area; a sample preparation workpiece, the sample preparation workpiece being detachably provided on the sample preparation area, the sample preparation workpiece being provided with a plurality of sample preparation areas corresponding to the marking area, each sample preparation area comprising a plurality of through holes, the through holes being communicated with the adhesive member at a bottom, the through holes being for a single MLCC product to enter and being adhered by the adhesive member.

2. The MLCC product coating thickness sample preparation tooling according to claim 1, wherein: the sample preparation workpiece comprises a bottom plate, a frame and a partition plate; the frame is in a shape of " " with an opening facing the right side of the support plate; the partition plate is arranged between two short sides of the frame in parallel to the short sides, and a left end of the partition plate is connected to a long side of the frame; adjacent partition plates or the partition plate and the short sides of the frame form a sample preparation area corresponding to a plurality of vertically arranged sample marks one by one, and an opening is formed at a right side of the sample preparation area.

3. The MLCC product coating thickness sample preparation tooling according to claim 2, wherein: the sample preparation workpiece is provided on the adhesive member.

4. The MLCC product coating thickness sample preparation tooling according to claim 3, wherein: the adhesive member is double-sided tape.

5. The MLCC product coating thickness sample preparation tooling according to claim 2, wherein: the through holes are arranged between adjacent partition plates in a transverse direction.

6. The MLCC product coating thickness sample preparation tooling according to any one of claims 1-5, wherein: the support plate is a hardboard.

7. The MLCC product coating thickness sample preparation tooling according to any one of claims 1-5, wherein: the number of the through holes is 5-30.

8. The MLCC product coating thickness sample preparation tooling according to any one of claims 1-5, wherein: the number of the sample preparation areas is 5-30.

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