Shale and coal gangue efficient grinding device for sintered perforated brick production

By introducing a control system and automation technology into the porous brick grinding device, the problems of operational complexity and low efficiency of traditional devices have been solved, achieving a highly efficient and stable grinding process and environmentally friendly production.

CN223602588UActive Publication Date: 2025-11-28FUJIAN ZHUOYUAN WALL MATERIAL CO LTD
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Patent Information

Application Number
CN202422798061.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-28
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Traditional porous brick grinding devices lack a control system, which increases operational complexity and leads to unstable grinding results, affecting production efficiency.

Method used

A grinding device with a control system was designed, including a hydraulic cylinder, a drive motor, a transmission rod, auxiliary particles, an electric push rod, and a dustproof part. It uses high-strength wear-resistant materials and combines automatic control technology to realize parameter adjustment and real-time monitoring.

Benefits of technology

It improves grinding efficiency and effectiveness, reduces labor intensity, extends equipment life, reduces energy waste and dust pollution, and ensures production stability and safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an efficient shale and coal gangue grinding device for sintered perforated brick production, and belongs to the technical field of grinding. The porous brick grinding device adopting the hydraulic cylinder has the advantages of being capable of providing large output force, stable in movement, high in precision, flexible in structure, good in lubrication and overload protection and the like, the speed can be adjusted through the controller, high efficiency and stability of the grinding process are guaranteed, and the grinding efficiency is greatly improved. And meanwhile, due to the special design of the crushing disc and the grinding disc, the raw materials are subjected to more uniform force in the grinding process, so that the grinding effect is improved. The control system provided by the utility model adopts an advanced automatic control technology, and can monitor and control the running state of the grinding device in real time. And an operator only needs to set grinding parameters on the control panel, and the equipment can automatically run, so that the labor intensity is greatly reduced, and the production efficiency is improved. The grinding device has the effect of improving the grinding efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of grinding, more specifically, it relates to a shale coal gangue high -efficient grinding device for sintered perforated brick production. BACKGROUND

[0002] The perforated brick grinding device is mainly used for crushing and grinding raw materials in the production process of perforated bricks to ensure that the particle size meets the requirements of molding and firing.

[0003] Traditional perforated brick grinding devices usually do not use a control system. Due to the lack of a control system, the operator needs to manually adjust the grinding parameters such as speed and pressure, which not only increases the complexity of operation, but also may cause operational errors, affecting the grinding effect and production efficiency. SUMMARY

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a shale coal gangue high -efficient grinding device for sintered perforated brick production, which has the advantage of improving the grinding efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A shale coal gangue high -efficient grinding device for sintered perforated brick production, comprising a grinding box, a feed inlet, a discharge outlet and a control system, the grinding box is provided with an insulation part, the insulation part is integrally formed with the grinding box, the insulation part is provided with a mounting round hole, the feed inlet is arranged on the back end face of the grinding box, the discharge outlet is arranged on the front end face of the grinding box, the feed inlet and the discharge outlet are integrally formed with the grinding box, the bottom of the grinding box is provided with a plurality of supporting feet, the grinding box is provided with a supporting column, the top of the supporting column is provided with a mounting part, the mounting part is provided with a circular groove, the circular groove is provided with a grinding disc, the top of the grinding box is provided with a hydraulic cylinder, the lower end of the hydraulic cylinder is provided with a crushing disc;

[0007] The lower top of the insulation part is provided with a plurality of electric push rods, the lower ends of the two electric push rods are provided with connecting plates, the connecting plates are provided with a wrapping part, the wrapping part passes through the mounting round hole and is connected with the mounting part, the left and right sides of the grinding box are provided with a rectangular groove, the bottoms of the rectangular grooves are provided with a rack, the bottom of the insulation part is provided with a scraper, the left and right sides of the scraper are provided with the same driving motor, the output end of the driving motor is provided with a gear meshing with the rack, the control system comprises a controller and a control panel, the controller is arranged on the top of the grinding box, the controller is electrically connected with the hydraulic cylinder and the driving motor, and the control panel is arranged above the discharge outlet on the outer side of the grinding box.

[0008] According to the advantages of this scheme, at least the following advantages are provided: the porous brick grinding device of the grinding device can provide large output force, adjustable speed, stable movement, high precision, flexible structure, good lubrication and overload protection, etc., which can ensure the high efficiency and stability of the grinding process, and greatly improve the grinding efficiency. At the same time, the special design of the crushing disc and the grinding disc makes the raw materials receive more uniform force during the grinding process, thereby improving the grinding effect. In addition, the control system can adjust the grinding parameters according to the production needs, avoiding unnecessary energy waste. The grinding box, the crushing disc and the grinding disc of the utility model are made of high-strength wear-resistant materials, which have good corrosion resistance and wear resistance, and can prolong the service life of the equipment. At the same time, the scraper can quickly push the ground porous bricks to the discharge port and clean the attachments on the grinding roller and the grinding disc in time, avoiding the blockage and damage of the equipment. The control system of the utility model adopts advanced automatic control technology, which can monitor and control the running state of the grinding device in real time. The operator only needs to set the grinding parameters on the control panel, and the equipment can automatically run, greatly reducing the labor intensity and improving the production efficiency.

[0009] The utility model further sets up: installation department with grinding disc activity link, grinding box bottom is equipped with drive motor no.

[0010] According to the advantages of this scheme, at least the following advantages are provided: the porous brick grinding device of the grinding device can provide large output force, adjustable speed, stable movement, high precision, flexible structure, good lubrication and overload protection, etc., which can ensure the high efficiency and stability of the grinding process, and greatly improve the grinding efficiency. At the same time, the special design of the crushing disc and the grinding disc makes the raw materials receive more uniform force during the grinding process, thereby improving the grinding effect. In addition, the control system can adjust the grinding parameters according to the production needs, avoiding unnecessary energy waste. The grinding box, the crushing disc and the grinding disc of the utility model are made of high-strength wear-resistant materials, which have good corrosion resistance and wear resistance, and can prolong the service life of the equipment. At the same time, the scraper can quickly push the ground porous bricks to the discharge port and clean the attachments on the grinding roller and the grinding disc in time, avoiding the blockage and damage of the equipment. The control system of the utility model adopts advanced automatic control technology, which can monitor and control the running state of the grinding device in real time. The operator only needs to set the grinding parameters on the control panel, and the equipment can automatically run, greatly reducing the labor intensity and improving the production efficiency.

[0011] The utility model further sets up: grinding disc top is equipped with a plurality of auxiliary particles, auxiliary particle and grinding disc integral molding.

[0012] According to the advantages of this scheme, at least the following advantages are provided: through setting up auxiliary particle, auxiliary particle can provide more uniform grinding effect, because auxiliary particle can play certain friction in the process of grinding disc rotation, which helps to improve the grinding efficiency and machining precision.

[0013] The utility model further sets up: grinding box inner top is equipped with electric push rod no.

[0014] According to the advantages of this scheme, at least the following advantages are provided: through setting up electric push rod no. 2 and adjusting plate, by adjusting the size of the discharge port, the flow rate and flow of the material can be controlled, thereby reducing the blocking phenomenon of the material at the discharge port.

[0015] The utility model further sets up: the left and right sides of the grinding box are equipped with sliding groove, the left and right sides of the adjusting plate are equipped with the sliding block matched with the sliding groove.

[0016] The utility model has at least the advantages that: through the setting of the sliding groove and the sliding block, the stable descending track of the second electric push rod is provided when driving the adjusting plate, and the stability is improved.

[0017] The utility model further sets up: the bottom of the supporting leg is equipped with the shock pad.

[0018] The utility model has at least the advantages that: through the setting of the shock pad, the shock pad can effectively absorb and dissipate vibration energy, thereby reducing the vibration and noise of the hydraulic cylinder during operation, and protecting the safety of equipment and structure.

[0019] The utility model further sets up: the dustproof part is equipped with the dustproof part, and the dustproof part adopts flexible material.

[0020] The utility model has at least the advantages that: through the setting of the dustproof part, not only the dust pollution is reduced, the working environment is improved, but also the production efficiency is improved, the environmental protection requirement is met, and the secondary dust raising is reduced.

[0021] In conclusion, the utility model has at least the following advantages:

[0022] 1, over setting drive motor, transmission rod, drive motor can through the transmission rod and drive the grinding disc rotation, and the rotating grinding disc can cooperate with the crushing disc and carry out the grinding of shale coal gangue, thereby improving the grinding quality of shale coal gangue, through the setting of auxiliary particle, auxiliary particle can provide more uniform grinding effect, because auxiliary particle can play certain friction in the process of grinding disc rotation, this helps to improve the grinding efficiency and machining precision;

[0023] 2, through the setting of the second electric push rod and the adjusting plate, the size of the discharge port can be adjusted, the flow speed and flow of material can be controlled, thereby reducing the plugging phenomenon of material at the discharge port, through the setting of the sliding groove and the sliding block, the stable descending track of the second electric push rod is provided when driving the adjusting plate, and the stability is improved;

[0024] 3, through the setting of the shock pad, the shock pad can effectively absorb and dissipate vibration energy, thereby reducing the vibration and noise of the hydraulic cylinder during operation, and protecting the safety of equipment and structure, through the setting of the dustproof part, not only the dust pollution is reduced, the working environment is improved, but also the production efficiency is improved, the environmental protection requirement is met, and the secondary dust raising is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1It is the overall schematic view of one preferred embodiment of the utility model;

[0026] Figure 2 It is the sectional view schematic view of one preferred embodiment of the utility model;

[0027] Figure 3 It is the sectional view schematic view of part structure in the utility model;

[0028] Figure 4 It is Figure 3 The enlarged schematic view of A part in it;

[0029] Figure 5 It is the sectional view schematic view of part structure in the utility model;

[0030] Figure 6 It is Figure 5 The enlarged schematic view of B part in it.

[0031] Fig. 1 is a grinding box; 2, feed inlet; 3, discharge port; 4, control system; 401, controller; 402, control panel; 5, insulation part; 6, support foot; 7, support column; 8, mounting part; 9, grinding disc; 10, hydraulic cylinder; 11, crushing disc; 12, electric push rod; 13, connecting plate; 14, wrapping part; 15, rectangular groove; 16, rack; 17, scraper; 18, drive motor; 19, gear; 20, drive motor two; 21, transmission rod; 22, auxiliary particle; 23, electric push rod two; 24, adjusting plate; 25, chute; 26, sliding block; 27, shock pad; 28, dustproof part. DETAILED DESCRIPTION

[0032] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific drawings.

[0033] A kind of shale coal gangue high-efficiency grinding device for sintered perforated brick production, such as Figure 1 And Figure 2As shown, including grinding box 1, feed inlet 2, discharge outlet 3 and control system 4, the grinding box 1 is provided with isolation part 5, isolation part 5 is integrally formed with grinding box 1, isolation part 5 is provided with mounting round hole, feed inlet 2 is arranged at the back end surface of grinding box 1, discharge outlet 3 is arranged at the front end surface of grinding box 1, feed inlet 2 and discharge outlet 3 are integrally formed with grinding box 1, the bottom of grinding box 1 is provided with a plurality of supporting legs 6, the inside of grinding box 1 is provided with supporting column 7, the top of supporting column 7 is provided with mounting part 8, mounting part 8 is provided with circular groove, circular groove is provided with grinding disc 9, the inside of grinding box 1 is provided with hydraulic cylinder 10, the lower end of hydraulic cylinder 10 is provided with crushing disc 11, the top of isolation part 5 is provided with a plurality of electric push rods 12, the lower end of two electric push rods 12 is provided with connecting plate 13, connecting plate 13 is provided with wrapping part 14, wrapping part 14 passes through mounting round hole and sleeve mounting part 8, the left and right sides of grinding box 1 are transversely provided with rectangular groove 15 (refer to Figure 4 ), the bottom of rectangular groove 15 is provided with rack 16 (refer to Figure 4 ), the bottom of isolation part 5 is provided with scraper 17, the left and right sides of scraper 17 are provided with same driving motor 18 (refer to Figure 4 ), the output end of driving motor 18 is provided with gear 19 (refer to Figure 4 ) which is meshed with rack 16, control system 4 includes controller 401 and control panel 402, controller 401 is arranged at the top of grinding box 1, controller 401 is electrically connected with hydraulic cylinder 10 and driving motor 18 respectively, control panel 402 is arranged above discharge outlet 3 outside the grinding box 1. The multi-hole brick grinding device of the grinding device of the utility model can provide large output force, adjust the adjustable speed through the controller 401, move stably, have high precision, flexible structure, good lubrication and overload protection and other advantages, ensure the high efficiency and stability of the grinding process, and greatly improve the grinding efficiency. At the same time, the special design of crushing disc 11 and grinding disc 9 makes the raw materials receive more uniform force during the grinding process, thereby improving the grinding effect. In addition, the control system 4 can adjust the grinding parameters according to the production needs, avoiding unnecessary energy waste. The grinding box 1, crushing disc 11 and grinding disc 9 of the utility model are all made of high-strength wear-resistant materials, which have good corrosion resistance and wear resistance, and can prolong the service life of the equipment. At the same time, the setting of scraper 17 can quickly push the ground multi-hole bricks to discharge outlet 3 and clean the attachments on the grinding roller and grinding disc 9 in time, avoiding the blockage and damage of the equipment. The control system 4 of the utility model adopts advanced automatic control technology, which can monitor and control the running state of the grinding device in real time. The operator only needs to set the grinding parameters on the control panel 402, and the equipment can automatically run, greatly reducing the labor intensity and improving the production efficiency.

[0034] As Figure 2As shown, the mounting portion 8 is movably connected with the grinding disc 9, and the bottom of the grinding box 1 is provided with a driving motor two 20 connected with the controller 401, and the output end of the driving motor two 20 is connected with a transmission rod 21 penetrating through the bottom of the grinding box 1, the supporting column 7 and the mounting portion 8 and connected with the grinding disc 9. By setting the driving motor 18 and the transmission rod 21, the driving motor 18 can drive the grinding disc 9 to rotate through the transmission rod 21, and the rotating grinding disc 9 can cooperate with the crushing disc 11 to grind the shale gangue, thereby improving the grinding quality of the shale gangue.

[0035] As shown in the Figure 2 As shown, the top of the grinding disc 9 is provided with a plurality of auxiliary particles 22 integrally formed with the grinding disc 9. By setting the auxiliary particles 22, the auxiliary particles 22 can provide more uniform grinding effect, because the auxiliary particles 22 can provide certain friction during the rotation of the grinding disc 9, which helps to improve the grinding efficiency and processing precision.

[0036] As shown in the Figure 2 As shown, the inner top of the grinding box 1 is provided with an electric push rod two 23 beside the discharge port 3, and the lower end of the electric push rod two 23 is provided with an adjusting plate 24, and the electric push rod two 23 is electrically connected with the controller 401. By setting the electric push rod two 23 and the adjusting plate 24, the size of the discharge port 3 can be adjusted to control the flow rate and flow of the material, thereby reducing the blocking phenomenon of the material at the discharge port 3.

[0037] As shown in the Figure 6 As shown, the left and right sides of the grinding box 1 are longitudinally provided with a chute 25, and the left and right sides of the adjusting plate 24 are provided with a sliding block 26 matched with the chute 25. By setting the chute 25 and the sliding block 26, the electric push rod two 23 (refer to Figure 2 ) can be guaranteed to provide a stable descending track when driving the adjusting plate 24, thereby improving the stability.

[0038] As shown in the Figure 1 As shown, the bottom of the supporting leg 6 is provided with a shock pad 27. By setting the shock pad 27, the shock pad 27 can effectively absorb and dissipate vibration energy, thereby reducing the vibration and noise of the hydraulic cylinder 10 during operation, protecting the safety of the equipment and structure.

[0039] As shown in the Figure 2 As shown, the feeding port 2 and the discharge port 3 are both provided with a dustproof part 28 made of flexible material. By setting the dustproof part 28, not only can the dust pollution be reduced and the working environment be improved, but also the production efficiency can be improved, the environmental protection requirement can be met, and the secondary dust raising can be reduced.

[0040] The working process and beneficial effects of the utility model are as follows: the operator should be familiar with the operation procedures and safety precautions of the equipment before use. Before starting the equipment, the normality of each component of the equipment should be checked to ensure that the equipment is in good running state. The grinding parameters such as grinding time, grinding speed, discharge particle size are set according to production needs. The raw materials are added into the grinding box 1 through the feeding port 2 and fall on the grinding disc 9 under the action of gravity, the equipment is started to grind, after grinding, the wrapping part 14 is lowered to the same horizontal end face with the isolation part 5 through the electric push rod 12, then the scraper 17 driven by the motor 18 pushes the ground material to the discharge port 3. During the operation of the equipment, the operator should closely observe the running state of the equipment, if abnormal condition is found, the equipment should be stopped for inspection in time. After grinding is completed, the equipment is closed, the discharge port 3 and the grinding cavity are cleaned, and preparation for next use is made.

[0041] The above only is the preferred embodiment of the utility model, and is not used for limiting the utility model, any modification, equivalent replacement, improvement etc. made within the design concept of the utility model should be included in the protection scope of the utility model.

Claims

1. A high-efficiency grinding device for shale coal gangue used in the production of sintered porous bricks, comprising a grinding box (1), a feed inlet (2), a discharge outlet (3), and a control system (4), characterized in that: The grinding box (1) is provided with an isolation part (5), the isolation part (5) is provided with a mounting round hole, the isolation part (5) is integrally formed with the grinding box (1), the feeding port (2) is arranged on the back end surface of the grinding box (1), the discharging port (3) is arranged on the front end surface of the grinding box (1), the feeding port (2) and the discharging port (3) are integrally formed with the grinding box (1), the bottom of the grinding box (1) is provided with a plurality of supporting legs (6), the grinding box (1) is provided with a supporting column (7), the top of the supporting column (7) is provided with a mounting part (8), the mounting part (8) is provided with a circular groove, the circular groove is provided with a grinding disc (9), the top of the grinding box (1) is provided with a hydraulic cylinder (10), the lower end of the hydraulic cylinder (10) is provided with a crushing disc (11). The top of the isolation part (5) is provided with a plurality of electric push rods (12), the lower ends of the two electric push rods (12) are provided with connecting plates (13), the connecting plates (13) are provided with a wrapping part (14) therebetween, the wrapping part (14) penetrates through the mounting round hole and is sleeved with the mounting part (8), the left and right sides of the grinding box (1) are transversely provided with rectangular grooves (15), the bottoms of the rectangular grooves (15) are provided with racks (16), the bottom of the isolation part (5) is provided with a scraper (17), the left and right sides of the scraper (17) are provided with same driving motors (18), the output ends of the driving motors (18) are provided with gears (19) which are in meshing connection with the racks (16), the control system (4) comprises a controller (401) and a control panel (402), the controller (401) is arranged on the top of the grinding box (1), and the controller (401) is electrically connected with the hydraulic cylinder (10) and the driving motor (18), respectively, and the control panel (402) is arranged above the discharging port (3) on the outer side of the grinding box (1).

2. The shale coal gangue high-efficiency grinding device for sintered perforated brick production according to claim 1, characterized in that: The mounting part (8) is movably connected with the grinding disc (9), the bottom of the grinding box (1) is provided with a driving motor two (20), the driving motor two (20) is connected with the controller (401), and the output end of the driving motor two (20) is connected with a transmission rod (21), the transmission rod (21) penetrates through the bottom of the grinding box (1), the supporting column (7) and the mounting part (8) and is connected with the grinding disc (9).

3. The shale coal gangue high-efficiency grinding device for sintered perforated brick production according to claim 1, characterized in that: The top of the grinding disc (9) is provided with a plurality of auxiliary particles (22), and the auxiliary particles (22) are integrally formed with the grinding disc (9).

4. The shale coal gangue high-efficiency grinding device for sintered perforated brick production according to claim 1, characterized in that: The top of the grinding box (1) is provided with an electric push rod two (23) on the side of the discharging port (3), the lower end of the electric push rod two (23) is provided with an adjusting plate (24), and the electric push rod two (23) is electrically connected with the controller (401).

5. The shale coal gangue high-efficiency grinding device for sintered perforated brick production according to claim 4, characterized in that: The left and right sides of the grinding box (1) are longitudinally provided with sliding grooves (25), and the left and right sides of the adjusting plate (24) are provided with sliding blocks (26) matched with the sliding grooves (25).

6. The shale coal gangue high-efficiency grinding device for sintered perforated brick production according to claim 1, characterized in that: The bottom of the supporting leg (6) is provided with a shock pad (27).

7. The shale coal gangue high-efficiency grinding device for sintered perforated brick production according to claim 1, characterized in that: The feeding port (2) and the discharging port (3) are provided with dustproof parts (28), and the dustproof parts (28) are made of flexible material.