Full-automatic online weight checking device with monitoring function
By introducing weighing sensors and telescopic cylinders into the fully automatic online checkweighing device, the immediate rejection of unqualified materials is achieved, solving the problems of low quality and efficiency in traditional devices and improving product quality and resource utilization.
Patent Information
- Application Number
- CN202423068195.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Traditional fully automatic online checkweighing devices cannot promptly remove defective materials, leading to reduced product quality and production efficiency.
A fully automatic online checkweighing device with monitoring function was designed. The device senses the weight of the material through a weighing sensor and uses a controller to control a telescopic cylinder to drive a pusher plate to push unqualified materials to a collection box for immediate rejection.
This improved product quality and production efficiency, prevented substandard materials from mixing with qualified products, and enhanced resource utilization.
Smart Images

Figure CN223602906U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of measurement technology, especially a full automatic on -line weight detection device with monitoring function. BACKGROUND
[0002] Measurement refers to the activity of realizing unit unification and accurate and reliable quantity value, in the measurement process, the used measuring tools and instruments are considered as standards, and they are used to calibrate and test the tested measuring tools and instrument equipment to measure and guarantee the reliability of the measurement results obtained by using the tested measuring tools and instruments, measurement involves the definition and conversion of measurement units, the transmission of quantity value and the measures, procedures and legal system necessary for guaranteeing the unity of quantity value.
[0003] The conventional full automatic on -line weight detection device is difficult to obtain and feed back the weight information of each product or each batch on the production line in time and accurately during use, when the device detects unqualified materials (such as products with weight deviation exceeding the preset range), if there is no effective instant rejection mechanism, these unqualified materials will continue to flow along the production line and mix into qualified products, resulting in blockage and shutdown of the production line, and further affecting the production efficiency and cost control. SUMMARY
[0004] The technical problem to be solved by the utility model is that the full automatic on -line weight detection device in the prior art cannot reject unqualified materials in time during use, resulting in the disadvantages of reduced product quality and production efficiency, therefore, the utility model provides a full automatic on -line weight detection device with monitoring function.
[0005] In order to achieve the above purpose, the following technical scheme is adopted in the present application: a full automatic on -line weight detection device with monitoring function, comprising a conveying belt, a first support is installed at the bottom of the conveying belt, a mounting bracket is fixed at the top of the first support, a second support is installed at the other end of the bottom of the conveying belt, a controller is installed at the top of the mounting bracket, a scanner is arranged at the bottom of the mounting bracket, a supporting frame is fixed at the top of the second support, a telescopic cylinder is installed at the top of the supporting frame, a rejection device is installed at one end of the telescopic cylinder, a push plate is fixed at the other end of the telescopic cylinder, and a collecting box is arranged at the other end of the top of the second support.
[0006] Preferably, a fixed frame is fixed on one side of the second support, a fixed plate is rotatably connected in the fixed frame through a rotating shaft, a fixed block is fixed at one end of the fixed plate, the fixed block abuts against the collecting box at one end, a base is fixed in the fixed frame, a rotating rod is rotatably connected in the base, a knob is fixed at the top of the rotating rod, and the bottom of the knob abuts against the top of the fixed plate.
[0007] Preferably, the surface of the rotating rod is rotationally connected with a sliding block, and the surface of the fixing plate is provided with a sliding groove matched with the sliding block.
[0008] Preferably, the surface of the bottom end of the rotating rod is provided with a threaded groove, and the threaded groove is in threaded connection with the inner part of the base.
[0009] Preferably, one side of the push plate is provided with a fixing pad, and the fixing pad is made of rubber material.
[0010] Preferably, both sides of the top of the conveying belt are provided with baffle plates, and one end of each baffle plate is provided with an inclined surface.
[0011] Preferably, one side of the mounting frame is provided with a weighing sensor, and the weighing sensor is in electrical connection with the mounting frame.
[0012] The technical effects and advantages of the present application are as follows:
[0013] In the present application, when the conveying belt conveys the material to the weighing area, the weighing sensor can sense the weight of the material and convert it into an electric signal. The electric signal represents the actual weight of the material and is transmitted to the controller. When the material is unqualified, the controller controls the telescopic air cylinder to drive the push plate to push the material into the inside of the collecting box for collection, so as to avoid the mixing of unqualified materials into qualified products, affect the product quality and safety, improve the production efficiency, and facilitate recycling and improve the resource utilization rate. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a front view structural schematic diagram of the present application;
[0015] Figure 2 It is a left view structural schematic diagram of the present application;
[0016] Figure 3 It is a telescopic air cylinder structural schematic diagram of the present application;
[0017] Figure 4 It is a collecting box structural schematic diagram of the present application;
[0018] Figure 5 It is a fixed frame split structural schematic diagram of the present application.
[0019] Legend: 1, conveying belt; 2, first support; 3, mounting frame; 4, second support; 5, controller; 6, scanner; 7, support frame; 8, telescopic air cylinder; 9, rejecting device; 10, push plate; 11, collecting box; 12, fixed frame; 13, fixing plate; 14, fixing block; 15, base; 16, rotating rod; 17, knob; 18, sliding block; 19, sliding groove; 20, threaded groove; 21, fixing pad; 22, baffle plate; 23, weighing sensor. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0021] Reference Figures 1-5 As shown, this utility model provides a technical solution: a fully automatic online checkweighing device with monitoring function, including a conveyor belt 1, a first bracket 2 installed at the bottom of the conveyor belt 1, a mounting frame 3 fixed at the top of the first bracket 2, a second bracket 4 installed at the other end of the bottom of the conveyor belt 1, a controller 5 installed at the top of the mounting frame 3, a scanner 6 installed at the bottom of the mounting frame 3, a support frame 7 fixed at the top of the second bracket 4, a telescopic cylinder 8 installed at the top of the support frame 7, a rejection device 9 installed at one end of the telescopic cylinder 8, a push plate 10 fixed at the other end of the telescopic cylinder 8, and a collection box installed at the other end of the top of the second bracket 4. 11. A weighing sensor 23 is installed on one side of the mounting frame 3. The weighing sensor 23 is electrically connected to the mounting frame 3. When the material is transported to the weighing area by the conveyor belt 1, the weighing sensor 23 will sense the weight of the material and convert it into an electrical signal. This electrical signal represents the actual weight of the material and is transmitted to the controller 5. When the material is unqualified, the controller 5 controls the telescopic cylinder 8 to drive the push plate 10 to push the material into the collection box 11 for collection. This prevents unqualified materials from being mixed with qualified products, affecting product quality and safety, improving production efficiency, and facilitating recycling and improving resource utilization.
[0022] Reference Figure 4 and Figure 5 As shown in this embodiment: a fixing frame 12 is fixed on one side of the second bracket 4. A fixing plate 13 is rotatably connected inside the fixing frame 12 via a rotating shaft. A fixing block 14 is fixed to one end of the fixing plate 13. One end of the fixing block 14 abuts against the collection box 11. A base 15 is fixed inside the fixing frame 12. A rotating rod 16 is rotatably connected inside the base 15. A knob 17 is fixed to the top of the rotating rod 16. The bottom of the knob 17 abuts against the top of the fixing plate 13. When it is necessary to recycle the unqualified materials collected in the collection box 11, the knob 17 is turned so that it is flush with the slider 18, thus releasing the fixing plate 13. At this time, the operator rotates the fixing plate 13, causing the fixing block 14 to move away from the collection box 11. The operator can then pour out the materials inside the collection box 11. The operation is simple and convenient.
[0023] Reference Figure 5As shown, in the embodiment: the surface of the rotating rod 16 is rotatably connected with the sliding block 18, the surface of the fixed plate 13 is provided with the sliding groove 19 matched with the sliding block 18, the bottom end of the rotating rod 16 is provided with the threaded groove 20, the threaded groove 20 is internally threadedly connected with the base 15, when the collecting box 11 is placed on the second support 4 again for recycling, the position of the collecting box 11 needs to be fixed, the fixed block 14 is restored to the initial position, the knob 17 is twisted again, the knob 17 and the sliding block 18 are at ninety degrees, the position of the collecting box 11 is fixed, the sliding block 18 and the sliding groove 19 can limit the vertical direction of the rotating rod 16, avoiding tilting, the threaded groove 20 arranged at the bottom of the rotating rod 16 is matched with the inside of the base 15, the rotating rod 16 can be stably arranged in the inside of the base 15, and the rotation angle range of the knob 17 will not make the rotating rod 16 out of the inside of the base 15, so that the structure is stable.
[0024] Referring to Figure 3 As shown, in the embodiment: the side of the push plate 10 is provided with the fixed pad 21, the fixed pad 21 is made of rubber material, through the fixed pad 21, when the unqualified materials are pushed, the friction between the push plate 10 and the unqualified materials is increased, and then the materials can be smoothly pushed into the inside of the collecting box 11.
[0025] Referring to Figure 2 As shown, in the embodiment: the top of the conveying belt 1 is provided with the baffle 22 on both sides, one end of the baffle 22 is provided with an inclined surface, through the baffle 22, the materials can smoothly reach the weighing area in the weighing process, avoiding position deviation, and affecting the weighing effect.
[0026] The specific use steps of the full-automatic online weighing device with a monitoring function are as follows:
[0027] I. When the materials are conveyed to the weighing area by the conveying belt 1, the weighing sensor 23 can sense the weight of the materials and convert it into an electric signal, the electric signal represents the actual weight of the materials, and is transmitted to the controller 5, when the materials are unqualified, the push plate 10 is driven by the controller 5 to push the materials into the inside of the collecting box 11, and the unqualified materials are collected, avoiding mixing of the unqualified materials into the qualified products, affecting the product quality and safety, improving the production efficiency, and facilitating recycling and improving the resource utilization rate.
[0028] II. When the unqualified materials collected in the collecting box 11 need to be recycled, the knob 17 is twisted to be flush with the sliding block 18, the fixed plate 13 is released, the fixed block 14 is driven away from the collecting box 11 by rotating the fixed plate 13, and the materials in the inside of the collecting box 11 can be poured out by the operator, which is simple and convenient.
[0029] III. When the collecting box 11 is placed on the second support 4 again for recycling, the position of the collecting box 11 needs to be fixed, the fixed block 14 is restored to the initial position, the knob 17 is twisted again, the knob 17 and the sliding block 18 are at 90 degrees, the position of the collecting box 11 is fixed, the sliding block 18 and the sliding groove 19 can limit the vertical direction of the rotating rod 16, so as to avoid tilting, the threaded groove 20 is arranged at the bottom of the rotating rod 16, which is matched with the inside of the base 15, so that the rotating rod 16 is stably arranged in the inside of the base 15, and the rotation angle range of the knob 17 will not make the rotating rod 16 out of the inside of the base 15, and the structure is stable.
[0030] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A fully automatic online checkweighing device with monitoring function, comprising a conveyor belt (1), characterized in that: A first bracket (2) is installed at the bottom of the conveyor belt (1), and a mounting frame (3) is fixed at the top of the first bracket (2). A second bracket (4) is installed at the other end of the bottom of the conveyor belt (1). A controller (5) is installed at the top of the mounting frame (3). A scanner (6) is installed at the bottom of the mounting frame (3). A support frame (7) is fixed at the top of the second bracket (4). A telescopic cylinder (8) is installed at the top of the support frame (7). A rejection device (9) is installed at one end of the telescopic cylinder (8). A push plate (10) is fixed at the other end of the telescopic cylinder (8). A collection box (11) is installed at the other end of the top of the second bracket (4).
2. The fully automatic online checkweighing device with monitoring function according to claim 1, characterized in that: A fixing frame (12) is fixed on one side of the second bracket (4). A fixing plate (13) is rotatably connected inside the fixing frame (12) via a rotating shaft. A fixing block (14) is fixed at one end of the fixing plate (13). One end of the fixing block (14) abuts against the collection box (11). A base (15) is fixed inside the fixing frame (12). A rotating rod (16) is rotatably connected inside the base (15). A knob (17) is fixed at the top of the rotating rod (16). The bottom of the knob (17) abuts against the top of the fixing plate (13).
3. The fully automatic online checkweighing device with monitoring function according to claim 2, characterized in that: The surface of the rotating rod (16) is rotatably connected to a slider (18), and the surface of the fixed plate (13) is provided with a groove (19) that cooperates with the slider (18).
4. The fully automatic online checkweighing device with monitoring function according to claim 2, characterized in that: The bottom end of the rotating rod (16) is provided with a threaded groove (20), which is connected to the internal thread of the base (15).
5. The fully automatic online checkweighing device with monitoring function according to claim 1, characterized in that: A fixing pad (21) is provided on one side of the push plate (10), and the fixing pad (21) is made of rubber.
6. The fully automatic online checkweighing device with monitoring function according to claim 1, characterized in that: Both sides of the top of the conveyor belt (1) are equipped with baffles (22), and one end of the baffle (22) is provided with an inclined surface.
7. The fully automatic online checkweighing device with monitoring function according to claim 1, characterized in that: A weighing sensor (23) is installed on one side of the mounting bracket (3), and the weighing sensor (23) is electrically connected to the mounting bracket (3).