Punch forming device for pastry production
The automated stamping and forming device for pastry production solves the problem of difficult cleaning of traditional molds, realizes automated mold replacement and cleaning, reduces labor costs, improves production efficiency, and is suitable for pastry production.
Patent Information
- Application Number
- CN202423105208.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Traditional pastry molds are difficult to clean, have high labor costs, and affect the efficiency of large-scale production.
Design an automated stamping and forming device for pastry production, including a stamping station and a mold cleaning station. The device utilizes a mold rotation switching mechanism and a cleaning device to achieve automatic mold replacement and cleaning. Combined with magnetic fixation, an inverted conical surface design, and a multi-functional cleaning head, it achieves efficient cleaning.
It enables automated mold replacement and cleaning, reduces labor costs, improves production efficiency, ensures the cleanliness of the mold cavity, and is suitable for large-scale production.
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Figure CN223602983U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of cake production, especially to a stamping forming device for cake production. BACKGROUND
[0002] The raw materials of cakes include flour, oil, stuffing and various seasonings. Some cakes form dough and are wrapped with stuffing, and then need to be stamped and formed by a mold, such as moon cakes. At present, as the surface details of cake products are more and more, the patterns engraved in the mold are more and more complex. After each demolding, a small amount of dough is more likely to be left on the pattern in the inner cavity of the mold, and the left dough becomes hard after drying to form a dough residue, thereby reducing the fineness of the surface pattern of the cake embryo stamped out subsequently. Therefore, the inner cavity of the mold needs to be cleaned frequently, and the replacement and cleaning of the traditional mold are completed by manual work, which is high in labor cost and is not conducive to large-scale production. SUMMARY
[0003] The utility model aims at providing a stamping forming device for cake production, which can automatically complete the replacement and cleaning of the mold, save the labor cost and be conducive to large-scale production.
[0004] To achieve the above-mentioned purpose, the utility model provides a stamping forming device for cake production, which comprises a stamping station and a mold cleaning station, the stamping station is provided with a material supporting table, the upper part of the material supporting table is provided with a mold pressing driving device and a mold, the output end of the mold pressing driving device is connected with a mold mounting seat; the mold cleaning station is provided with a cleaning device, the cleaning device comprises a cleaning head, the lower part of the cleaning head is provided with a water tank; the number of the molds is two, a mold rotating switching mechanism is arranged between the stamping station and the mold cleaning station, the outer side of the mold rotating switching mechanism is connected with two mold supporting tables arranged around the rotation axis.
[0005] As a further improvement of the utility model, the bottom of the mold mounting seat is provided with a mold containing groove with an opening facing downward, the mold containing groove is embedded with the mold; the outer sidewall of the mold is provided with a positioning slot; the sidewall of the mold mounting seat is connected with a bolt driving device, the output end of the bolt driving device is provided with a bolt, and the bolt is inserted into the positioning slot.
[0006] As a further improvement of the utility model, the top of the mold mounting seat is provided with an electromagnet; the mold is made of a magnetic metal material or is internally provided with a magnetic metal sheet.
[0007] As a further improvement of the utility model, the middle part of the mold supporting table is provided with a limiting slot with an opening facing upward, the limiting slot is matched with the lower part of the mold; the mold supporting table is provided with a giving-up slot matched with the cleaning head, one end of the giving-up slot is located in the middle part of the limiting slot, and the other end of the giving-up slot extends to the outer sidewall of the mold supporting table.
[0008] As a further improvement of the utility model, the bottom surface of the limiting groove of the mold supporting table is a reverse taper surface.
[0009] As a further improvement of the utility model, the mold rotating switching mechanism comprises a rotating motor, the output end of the rotating motor is connected with a vertical rod, and each of the vertical rod and each mold supporting table is connected through a horizontal rod.
[0010] As a further improvement of the utility model, the top surface of the cleaning head is hemispherical and is provided with a plurality of spray holes; the cleaning device further comprises a four-way valve and a cleaning pipe, the output end of the four-way valve, the cleaning pipe and the cleaning head are connected in sequence; the three input ends of the four-way valve are respectively connected with a cleaning liquid delivery pipe, a steam delivery pipe and a hot air delivery pipe.
[0011] As a further improvement of the utility model, a limiting plate which is matched with the top surface of the mold is arranged above the cleaning head.
[0012] Advantages
[0013] Compared with the prior art, the cake production punch forming device has the following advantages:
[0014] 1. During the working of the punch forming, one of the molds is located at the punch station to perform the punch process, and the other mold is cleaned by the cleaning head at the mold cleaning station, and the positions of the two molds are switched by the mold rotating switching mechanism to drive the mold supporting table. The device can automatically complete the replacement and cleaning of the mold, saves the labor cost, and is beneficial to large-scale production.
[0015] 2. After the mold is moved to below the mold mounting seat through the mold supporting table, the mold mounting seat is driven downward by the mold pressing driving device, so that the top of the mold is embedded into the mold containing groove of the mold mounting seat, and the fixed connection between the mold and the mold mounting seat is completed through the cooperation of the bolt and the positioning clamping groove, and the structure is simple and the connection is stable.
[0016] 3. In order to ensure that the top of the mold can completely fit to the bottom of the mold containing groove of the mold mounting seat, and to ensure that the bolt and the positioning clamping groove can be smoothly inserted and matched, and at the same time, to avoid that the mold mounting seat brings unnecessary downward pressure to the mold supporting table due to excessive downward pressure, the mold mounting seat can be attracted upward by a small distance by the magnetic attraction force of the electromagnet at this time.
[0017] 4. During the process that the mold supporting table on which the mold is placed is rotated to above the water tank, the cleaning head slides into the inside of the allowing groove, no interference is generated between the cleaning head and the mold supporting table, at the same time, the cleaning head can be closer to the inner cavity of the mold, and the cleaning effect is better. The waste water in the mold after cleaning can flow into the water tank below along the allowing groove.
[0018] 5. The bottom surface of the limiting groove of the mold supporting table is a reverse taper surface, which is convenient for drainage.
[0019] 6. During the cleaning process of the cleaning head, the inner cavity of the mold is first rinsed with high-pressure cleaning fluid, then sterilized with steam, and finally dried quickly with hot air, resulting in a good cleaning effect.
[0020] 7. When the mold is being cleaned by the cleaning head, the limiting plate located above the mold can prevent the mold from being lifted by the high-pressure cleaning fluid, and also reduce the splashing of the high-pressure cleaning fluid.
[0021] The present invention will become clearer from the following description and in conjunction with the accompanying drawings, which are used to explain the embodiments of the present invention. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 One of the main sectional views of a stamping and forming apparatus used in pastry production;
[0024] Figure 2 Second front sectional view of a stamping and forming device for pastry production;
[0025] Figure 3 A sectional view of the mold mounting base, the mold, and the mold support platform;
[0026] Figure 4 A top view of the mold support platform and water tank;
[0027] Figure 5 A top view of one of the molds in the cleaning process;
[0028] Figure 6 A top view of another mold in its cleaning state. Detailed Implementation
[0029] Embodiments of the present invention will now be described with reference to the accompanying drawings.
[0030] Example
[0031] The specific embodiments of this utility model are as follows: Figures 1 to 6As shown, a kind of pastry production punch forming device, including punch station and mould cleaning station, punch station is equipped with material support platform 10, material support platform 10 is used to place dough, the top of material support platform 10 is equipped with pressure mould driving device 2 and mould 4, the output end of pressure mould driving device 2 is connected with mould mounting seat 3. Wherein, pressure mould driving device 2 adopts hydraulic cylinder telescopic mechanism. Mould cleaning station is equipped with cleaning device 8, and cleaning device 8 includes cleaning head 81, and the lower side of cleaning head 81 is equipped with water tank 7. The number of mould 4 is two, and mould rotating switching mechanism 6 is arranged between punch station and mould cleaning station, and the outer side of mould rotating switching mechanism 6 is connected with two mould support platforms 5 arranged around its rotation axis, and the two mould support platforms 5 are higher than water tank 7. The top of cleaning head 81 is equipped with limiting plate 9 matched with the top surface of mould 4.
[0032] The bottom of mould mounting seat 3 is equipped with mould containing groove 30 with downward opening, and the mould containing groove 30 is embedded with mould 4. The outer side wall of mould 4 is equipped with positioning slot 42. The side wall of mould mounting seat 3 is connected with bolt driver 32, which can adopt air cylinder. The output end of bolt driver 32 is equipped with bolt 33, and the bolt 33 is inserted into the positioning slot 42. In the embodiment, at least two bolt drivers 32 are arranged on the side wall of mould mounting seat 3, and the positioning slot 42 is annular and arranged around the outer side wall of mould 4.
[0033] In the embodiment, the top of mould mounting seat 3 is equipped with electromagnet 31, and the inside of mould 4 is equipped with magnetic metal sheet 41. When the mould mounting seat 3 is lowered to the bottom surface of mould containing groove 30 is close to the top surface of mould 4, the electromagnet 31 is powered at this time, and the mould 4 is attracted by magnetic force, and then the bolt 33 is inserted into the positioning slot 42, to complete the connection between mould mounting seat 3 and mould 4. In addition, the mould 4 can also be made of magnetic metal material.
[0034] The middle part of mould support platform 5 is equipped with limiting slot 50 with upward opening, and the limiting slot 50 is matched with the lower part of mould 4. The mould support platform 5 is equipped with accommodation slot 51 matched with cleaning head 81, and the accommodation slot 51 is arc-shaped. One end of accommodation slot 51 is located in the middle part of limiting slot 50, and the other end of accommodation slot 51 extends to the outer side wall of mould support platform 5. The bottom surface of limiting slot 50 of mould support platform 5 is inverted taper surface 52.
[0035] Mould rotating switching mechanism 6 includes rotating motor 61, and the output end of rotating motor 61 is connected with vertical rod 63, and the vertical rod 63 is connected with each mould support platform 5 through horizontal rod 62.
[0036] In the embodiment, pressure mould driving device 2, rotating motor 61 and limiting plate 9 are all installed on base 1.
[0037] The top surface of the cleaning head 81 is hemispherical and is provided with a plurality of spray holes. The cleaning device 8 further comprises a four-way valve 83 and a cleaning pipe 82, the output end of the four-way valve 83, the cleaning pipe 82 and the cleaning head 81 are sequentially connected. The three input ends of the four-way valve 83 are respectively connected with a cleaning liquid delivery pipe 84, a steam delivery pipe 85 and a hot air delivery pipe 86. The four-way valve 83 can control the opening and closing of each port.
[0038] During the cleaning process of the cleaning head 81 to the inner cavity of the mold 4, the cleaning pipe 82 is first opened, and the inner cavity of the mold 4 is flushed with high-pressure cleaning liquid, so that the residual dough in the mold 4 is washed away; then the steam delivery pipe 85 is switched to, and steam is introduced into the mold 4 for sterilization; finally, the hot air delivery pipe 86 is switched to, and the mold 4 is quickly dried by hot air.
[0039] When the stamping forming device works, one of the molds 4 is located at the stamping station and is fixedly connected with the mold mounting seat 3, and is driven by the press driving device 2 to stamp the dough on the material supporting table 10; the other mold 4 is supported by one of the mold supporting tables 5 and is cleaned and sterilized by the cleaning head 81 at the mold cleaning station, at this time, one of the mold supporting tables 5 is in an idle state, as shown in Figure 5 The positions of the two molds 4 are switched by the mold rotating switching mechanism 6 driving the mold supporting tables 5.
[0040] When the mold 4 needs to be replaced, the mold rotating switching mechanism 6 drives each mold supporting table 5 to rotate counterclockwise by 90° first, so that the originally idle mold supporting table 5 moves to the lower side of the mold 4 at the stamping station, and the other mold supporting table 5 moves away from the mold 4 at the mold cleaning station. After the mold 4 at the stamping station falls on the lower mold supporting table 5, the mold mounting seat 3 rises first to avoid interference, and then the mold rotating switching mechanism 6 drives each mold supporting table 5 to continue to rotate counterclockwise by 90°, so that the other mold 4 just cleaned moves to the lower side of the mold mounting seat 3, the mold mounting seat 3 moves downward and is connected with the mold 4, as shown in Figure 1 Then the mold mounting seat 3 rises together with the mold 4. The mold rotating switching mechanism 6 drives each mold supporting table 5 to continue to rotate counterclockwise by 90°, at this time, the mold 4 just used is located directly above the water tank 7, as shown in Figure 6 At this time, the inner cavity of the mold 4 can be cleaned and sterilized by the cleaning head 81, and since the two mold supporting tables 5 are not at the stamping station at this time, the mold 4 connected with the mold mounting seat 3 can normally perform the stamping forming process. When the next mold 4 switching is performed, the mold rotating switching mechanism 6 rotates clockwise.
[0041] The above describes the utility model in combination with the best embodiment, but the utility model is not limited to the above disclosed embodiments, and should cover various modifications, equivalent combinations according to the essence of the utility model.
Claims
1. A stamping and forming device for pastry production, characterized in that, The utility model provides a stamping and die cleaning device, which comprises a stamping station and a die cleaning station, the stamping station is provided with a material supporting table (10), the upper portion of the material supporting table (10) is provided with a die driving device (2) and a die (4), the output end of the die driving device (2) is connected with a die mounting seat (3), the die cleaning station is provided with a cleaning device (8), the cleaning device (8) comprises a cleaning head (81), the lower portion of the cleaning head (81) is provided with a water tank (7), the number of the die (4) is two, a die rotating switching mechanism (6) is arranged between the stamping station and the die cleaning station, and the outer side of the die rotating switching mechanism (6) is connected with two die supporting tables (5) arranged around the rotation axis of the die rotating switching mechanism (6).
2. The punch forming device for cake production according to claim 1, characterized in that, The bottom of the die mounting seat (3) is provided with a die accommodating groove (30) with an opening facing downward, the die accommodating groove (30) is embedded with the die (4), the outer side wall of the die (4) is provided with a positioning clamping groove (42), the side wall of the die mounting seat (3) is connected with a bolt driving device (32), the output end of the bolt driving device (32) is provided with a bolt (33), and the bolt (33) is inserted into the positioning clamping groove (42) in a matched mode.
3. The punch forming device for cake production according to claim 2, characterized in that, The top of the die mounting seat (3) is provided with an electromagnet (31), and the die (4) is made of a magnetic metal material or internally provided with a magnetic metal sheet (41).
4. The punch forming device for cake production according to claim 1, wherein The middle portion of the die supporting table (5) is provided with a limiting groove (50) with an opening facing upward, the limiting groove (50) is matched with the lower portion of the die (4), the die supporting table (5) is provided with a giving-way groove (51) matched with the cleaning head (81), one end of the giving-way groove (51) is located in the middle portion of the limiting groove (50), and the other end of the giving-way groove (51) extends to the outer side wall of the die supporting table (5).
5. The punch forming device for pastry production according to claim 4, characterized in that, The bottom surface of the limiting groove (50) of the die supporting table (5) is a reverse taper surface (52).
6. The punch forming device for pastry production according to claim 1 or 4, characterized in that, The die rotating switching mechanism (6) comprises a rotating motor (61), the output end of the rotating motor (61) is connected with a vertical rod (63), and the vertical rod (63) is connected with each die supporting table (5) through a horizontal rod (62) respectively.
7. The punch forming device for cake production according to claim 1, characterized in that, The top surface of the cleaning head (81) is hemispherical and provided with a plurality of spray holes, the cleaning device (8) further comprises a four-way valve (83) and a cleaning pipe (82), the output end of the four-way valve (83), the cleaning pipe (82) and the cleaning head (81) are connected in sequence, and the three input ends of the four-way valve (83) are respectively connected with a cleaning liquid conveying pipe (84), a steam conveying pipe (85) and a hot air conveying pipe (86).
8. The punch forming device for pastry production according to claim 1 or 7, characterized in that, A limiting plate (9) matched with the top surface of the die (4) is arranged directly above the cleaning head (81).